SlideShare a Scribd company logo
1 of 24
Product Design & Development
K N Tayade
Assistant Professor
Department of Information Technology
Government College of Engineering,
Amravati
Principles of Management- Unit-III
Introduction
• Design is a wider concept than style.
• Style describes the appearance of a product, which can be
eye-catching or dull.
• A good design contributes to a product’s usefulness as well
as its attractiveness.
• A good designer considers functionality, aesthetics, human
factors (ergonomics), ease of service and repair, ease of
manufacturer and costs of materials and tooling.
Categories of New Product
Allen and Hamilton have identified six categories of new products in
terms of their newness to the company and to the market place.
1. New-to-the –world products: New product that create an entirly
new market.
2. New-product lines: New products that allow a firm to enter an
established market for the first time.
3. Addition to existing product lines: New products that supplement a
firm’s established product lines.
4. Improvement in / revisions to existing products: New product that
provide improved performance or greater perceived value and replace
existing products.
5. Repositioning: Existing products that are targeted to new market or
market segments.
6. Cost reduction: New product that provide identical performance but
at lower cost.
New-Product-Development Dilemma
Successful new product development may even be more difficult to
achieve in the future for the following reasons:
1. Shortage of important new-product ideas in certain areas: Some
R&D scientists think there are few feasible new technologies feasible.(Ex.
Automobile, Computer, xerography).
2. Fragmented Market: Keen competition is leading to increasingly
fragmented market.
3. Social and governmental Constraints: New product have to satisfy
public-interest criteria such as consumer safety and ecological
compatibility.
4. Cost of New-Product-Development process: The firm has to face
rising R&D , Manufacturing and Marketing costs.
5. Capital Shortage:
6. Shortened time-span to completion : Many competitors are likely to
get the same idea at the same time, and the victory often goes to the
swiftest.
7. Shorter life-spans for successful products:
The New Product Planning System
For new product planning, following points need to be taken into
consideration:
a. The company decides on a strategy for technological advance over a
long-term period.
b. Market research indicates the major directions where successful
research effort would bear immediate fruite.
c. Basic research indicates possible breakthrough in technology.
d. Applied research expands basic discoveries and applies them to the
particular industrial field
e. Design and development produce a new-product specification either
from applied research or directly from market planning.
The system is therefore, highly interactive with new product ideas being
developed for eventual production and market launch.
Design of the Product
Terminologies:
1. Research : The discovery of novel techniques, ideas or systems.
2. Development : The improvement of existing techniques, ideas or
systems.
3. Design : The translation of requirements into a form suitable for
manufacture or use.
Responsibility for Design
It is clear that the decisions taken during the design stage can have
significant and long-term effects upon the whole organization.
Design process in the organization can be found in three locations:
1. Within the marketing department.
2. Within the production department.
3. As an independent unit directly responsible to the board.
Five Stages of a Design Project
In every project, the design programme will pass through the following
five stages:
1. Conception: When a draft specification is laid down.
2. Acceptance: When the specification is shown to be achievable by
mathematical calculations or laboratory-scale processes.
3. Execution: Where pilot-plants are made following the laboratory-
scale experiments.
4. Translation: Where the project is put into such a form that it can
be made within the organization and to the specification laid down.
5. Pre-production: Where sufficient quantities are produced to check
the design, tools and specifications.
Use of Critical Path Analysis in Design
CPA is most effective tool for the control of design process.
A common difficulty in using CPA in design tasks is the belief that it is not
possible to assign time duration to design activities.
When dealing with this problem, the following steps are useful.
1. Determine the design specification as accurately and in as much detail
as possible.
2. Involve the people concerned in the drawing of the network.
3. Establish fixed dates.
4. Assign time duration to non-contentious activities.
5. Break contentious activities into smaller activities.
6. Examine the remaining activities to see whether there are any
historical precedents. If not, then assign to them as much time as
possible without overrunning the fixed completion date.
Reducing Design Costs
Design effort is expensive: a qualified engineer or scientist not only draws a
high basic pay, but also needs considerable support staff and sometimes heavy
capital equipment.
It is possible at times to avoid the heavy fixed costs of permanent staff by
purchasing design efforts. There are number of sources:
1. Research Associations:
2. Government Research Institutions:
3. Education Establishments:
4. Private Design Companies:
5. Licences to Manufacture:
Integrated Management of New Product
Development
A five-step decision process for new-product development.
1. Opportunity Identification: Defining the best market to enter and generating
of ideas that form the basis for entry. If an attractive opportunity is identified,
the design phase is initiated.
2. Design: Process of converting the idea into a physical and psychological entity
through engineering, advertising and marketing.
3. Testing: If a good design is found, testing begins.
4. Introduction: If final testing is successful, the product is launched. The
launch is carefully monitored to detect early warning signals and changes in
strategy are sometimes made.
5. Life Cycle Management: If the launch is successful, the product becomes
established and the process of life cycle management begins. This part is
critical, since profits are the reward for risk-taking and creative efforts
undertaken earlier in the process and must be managed judiciously.
New Product Development
The basis of new product-development process for most firms today is to
maintain core business with minimum re-investment.
The new-product-development process consists of eight stages
1. Idea generation
2. Idea screening
3. Concept development and Testing
4. Marketing strategy development
5. Business Analysis
6. Product Development
7. Market Testing
8. Commercialization
The purpose of each stage is to decide whether the idea should be further
developed or dropped.
1. Idea Generation
Direct Methods: Depends on the creativity of individuals as well as groups.
Indirect Methods: These are synthetic methods ie methods used for other
purposes but with little ingenuity.
Father Mascarenhas has suggested that the techniques suitable for Indian
conditions are:
1. Brainstorming
2. Focus Group Interviewing
3. Attribute Analysis
4. Market Gap Analysis
5. Heuristic Ideation Technique
2. Idea Screening
The purpose of screening is to reduce the number of ideas to an attractive
practical few. Screening is essential to reduce costs and cover risk of
developing new products.
“Must Have” Criteria
a. Fill the perceived need with a sufficiently defined group of heavy users for
the product.
b. Have unique product characteristics that offer distinctive benefits to the
user.
c. Having adequate trading profit contribution.
d. Be saleale in large, expanding territories.
“Would Like” Criteria
a. Be compatible with and able to carry the company’s brand name.
b. Provide the basis for a continuing business.
c. Lend itself to mass media advertisement.
3. Concept development and Testing
Concept Development
Any product idea can be turned into several product concepts.
Concept Positioning:
Each concept requires positioning so that its real competition can be understood. The
concept also has to be positioned against existing brands in the product category.
This decision requires researching the size of alternative preference segments in the
market.
Concept Testing:
Concept testing calls for testing the product concepts with an appropriate group of target
consumers. Consumers are asked to respond to the questions about the product concepts.
Concept development and testing methodology applies to any product, service or idea
such as a new machine tool, a new electronic instrument, an electric component or a
new maintenance service.
4. Marketing Strategy Development
The marketing-strategy development consists of three stages.
1. The first stage describes the size, structure and behaviour of the target
market, the planned product positioning and the sales sought in the first
few years.
2. The second stage outlines the product’s planned price, distribution
strategy and marketing budget for the first year.
3. The third stage describes the planned long-term sales and profit goals
and marketing-mix strategy over time.
5. Business Analysis
After the development of product concept and a marketing strategy, the
management can evaluate the business features of the proposal.
Management must review the sales, cost and profit projections to determine
whether they satisfy the firm’s objectives.
If they do, the product concept can move to the product-development stage.
6. Product Development
If the product concept passes the business test, it moves to R&D and
engineering section to be developed into a physical product.
This stage will answer whether the product idea can be translated into a
technically and commercially feasible product.
The R&D department will develop one or more physical versions of the
product concepts.
It expects to find a prototype that satisfies the specified criteria.
7. Market testing
Test marketing is the final stage of new product development process
before commercialization or launch.
Market testing can yield valuable information about buyers, dealers,
market potential etc.
A carefully structured test marketing can identify how to improve
product, price placement and promotion.
Market testing methods differ in testing consumer versus industrial
products.
8. Commercialization
When the test marketing results are positive, the new product is ready to enter
the market.
The marketing plan for a launch is simply a course of action to be followed for
the introduction of the product into the market.
Material Planning and Control
Material planning is essentially an activity of an enterprise for the
procurement and use of material.
Objectives
1. Primary Objectives:
The primary objectives include purchasing, stores and inventory
management, continuity of supply, quality of materials, good supplier
relations and departmental efficiency.
2. Secondary Objectives:
The secondary objectives help to achieve the primary objectives. It
includes make-or-buy decisions, value analysis and value engineering,
standardization, product development and new product, price, demand and
requirement forecasting.
Steps to achieve objectives of Material
Planning and Control
1. Classification of items required in terms of both quality and quantity of
each item.
2. Purchasing the items from a reliable source at economic rate.
3. Ensuring timely supply from suppliers.
4. Ensuring good storage facilities.
5. Ensuring scientific recordkeeping and developing an effective control
mechanism.
6. Controlling pilferages.
7. Ensuring proper distribution at the point of usage.
8. Employing only trained and efficient personnel in the materials
management department.
9. Ensuring good performance.
Integrated Approach to Material
Planning and Control
The aim is to maximize material productivity out of every rupee invested
in materials. This calls for a integrated approach towards various problem
areas involving decision-making with respect to materials.
The important areas to improve efficiency on material planning and control
are:
a. Value analysis, purchase price analysis.
b. Material Handling.
c. Inventory Control.
d. Stores Management.
e. Waste Management.
Thank you

More Related Content

What's hot

Product planning & development
Product planning & developmentProduct planning & development
Product planning & development
Soma Giri
 
Mass Customisation for Business Sustainability
Mass Customisation for Business SustainabilityMass Customisation for Business Sustainability
Mass Customisation for Business Sustainability
BC Chew
 
Concurrent Engineering
Concurrent EngineeringConcurrent Engineering
Concurrent Engineering
ajithsrc
 

What's hot (20)

Product and process design
Product and process designProduct and process design
Product and process design
 
Branding strategies
Branding strategiesBranding strategies
Branding strategies
 
Ge matrix
Ge matrixGe matrix
Ge matrix
 
Product planning & development
Product planning & developmentProduct planning & development
Product planning & development
 
Theories and Models of Selling
Theories and Models of SellingTheories and Models of Selling
Theories and Models of Selling
 
What marketing strategies are appropriate at each stage of the product life c...
What marketing strategies are appropriate at each stage of the product life c...What marketing strategies are appropriate at each stage of the product life c...
What marketing strategies are appropriate at each stage of the product life c...
 
Product line
Product lineProduct line
Product line
 
Production and Operations Management
Production and Operations ManagementProduction and Operations Management
Production and Operations Management
 
Product ppt(1)
Product ppt(1)Product ppt(1)
Product ppt(1)
 
Advertising budget
Advertising budgetAdvertising budget
Advertising budget
 
Mass Customisation for Business Sustainability
Mass Customisation for Business SustainabilityMass Customisation for Business Sustainability
Mass Customisation for Business Sustainability
 
Branding packaging
Branding packagingBranding packaging
Branding packaging
 
Product Design Report
Product Design ReportProduct Design Report
Product Design Report
 
Concurrent Engineering
Concurrent EngineeringConcurrent Engineering
Concurrent Engineering
 
Channel Power & Conflict and Channel Dynamics
Channel Power & Conflict and Channel DynamicsChannel Power & Conflict and Channel Dynamics
Channel Power & Conflict and Channel Dynamics
 
Product planing and development
Product planing and development Product planing and development
Product planing and development
 
PRODUCT LIFE CYCLE
PRODUCT LIFE CYCLEPRODUCT LIFE CYCLE
PRODUCT LIFE CYCLE
 
Facility layout
Facility layoutFacility layout
Facility layout
 
Product management
Product managementProduct management
Product management
 
New Product Development Tools And Techniques PowerPoint Presentation Slides
New Product Development Tools And Techniques PowerPoint Presentation SlidesNew Product Development Tools And Techniques PowerPoint Presentation Slides
New Product Development Tools And Techniques PowerPoint Presentation Slides
 

Similar to POM: Product design and development

Chapter 2The New Products ProcessThe
Chapter 2The New Products ProcessThe Chapter 2The New Products ProcessThe
Chapter 2The New Products ProcessThe
EstelaJeffery653
 
Presentation1 visual beeblackstylepdd
Presentation1   visual beeblackstylepddPresentation1   visual beeblackstylepdd
Presentation1 visual beeblackstylepdd
Chan Sethey
 
Q.4 what is the best way to manage the
Q.4 what is the best way to manage theQ.4 what is the best way to manage the
Q.4 what is the best way to manage the
Sameer Mathur
 
Product Development Strategy
Product Development StrategyProduct Development Strategy
Product Development Strategy
kkjjkevin03
 

Similar to POM: Product design and development (20)

Product design development week 1 notes
Product design development week 1 notesProduct design development week 1 notes
Product design development week 1 notes
 
product Design power point.pptx
product Design power point.pptxproduct Design power point.pptx
product Design power point.pptx
 
New product development
 New product development New product development
New product development
 
Chapter 2The New Products ProcessThe
Chapter 2The New Products ProcessThe Chapter 2The New Products ProcessThe
Chapter 2The New Products ProcessThe
 
New product development process
New product development processNew product development process
New product development process
 
Grp 6 developing global products & brands
Grp   6 developing global products & brandsGrp   6 developing global products & brands
Grp 6 developing global products & brands
 
Presentation1 visual beeblackstylepdd
Presentation1   visual beeblackstylepddPresentation1   visual beeblackstylepdd
Presentation1 visual beeblackstylepdd
 
PLCM Module-3-Dr.GMS JSSATEB.pptx
PLCM Module-3-Dr.GMS JSSATEB.pptxPLCM Module-3-Dr.GMS JSSATEB.pptx
PLCM Module-3-Dr.GMS JSSATEB.pptx
 
Movoto product design - case study i
Movoto product design -  case study iMovoto product design -  case study i
Movoto product design - case study i
 
Movoto product design - case study i - PMCamp1
Movoto product design -  case study i - PMCamp1Movoto product design -  case study i - PMCamp1
Movoto product design - case study i - PMCamp1
 
Design Thinking for IT Professionals Notes.pdf
Design Thinking for IT Professionals Notes.pdfDesign Thinking for IT Professionals Notes.pdf
Design Thinking for IT Professionals Notes.pdf
 
NEW PRODUCT DEVELOPMENT PROCESS.
NEW PRODUCT DEVELOPMENT PROCESS.NEW PRODUCT DEVELOPMENT PROCESS.
NEW PRODUCT DEVELOPMENT PROCESS.
 
Q.4 what is the best way to manage the
Q.4 what is the best way to manage theQ.4 what is the best way to manage the
Q.4 what is the best way to manage the
 
Principles of marketing chpter 09 theory
Principles of marketing chpter 09 theoryPrinciples of marketing chpter 09 theory
Principles of marketing chpter 09 theory
 
The product planning process
The product planning processThe product planning process
The product planning process
 
New product development in Marketing Mansgement
New product development in Marketing MansgementNew product development in Marketing Mansgement
New product development in Marketing Mansgement
 
New Product Development Strategy
New Product Development StrategyNew Product Development Strategy
New Product Development Strategy
 
Product Development Strategy
Product Development StrategyProduct Development Strategy
Product Development Strategy
 
Description of design process
Description of design processDescription of design process
Description of design process
 
Chap002
Chap002Chap002
Chap002
 

Recently uploaded

Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
Neometrix_Engineering_Pvt_Ltd
 
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak HamilCara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Kandungan 087776558899
 
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments""Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
mphochane1998
 
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
MayuraD1
 
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
Health
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
ssuser89054b
 

Recently uploaded (20)

Integrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - NeometrixIntegrated Test Rig For HTFE-25 - Neometrix
Integrated Test Rig For HTFE-25 - Neometrix
 
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak HamilCara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
Cara Menggugurkan Sperma Yang Masuk Rahim Biyar Tidak Hamil
 
AIRCANVAS[1].pdf mini project for btech students
AIRCANVAS[1].pdf mini project for btech studentsAIRCANVAS[1].pdf mini project for btech students
AIRCANVAS[1].pdf mini project for btech students
 
Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
Navigating Complexity: The Role of Trusted Partners and VIAS3D in Dassault Sy...
 
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments""Lesotho Leaps Forward: A Chronicle of Transformative Developments"
"Lesotho Leaps Forward: A Chronicle of Transformative Developments"
 
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
Call Girls in South Ex (delhi) call me [🔝9953056974🔝] escort service 24X7
 
DeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakesDeepFakes presentation : brief idea of DeepFakes
DeepFakes presentation : brief idea of DeepFakes
 
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
+97470301568>> buy weed in qatar,buy thc oil qatar,buy weed and vape oil in d...
 
Block diagram reduction techniques in control systems.ppt
Block diagram reduction techniques in control systems.pptBlock diagram reduction techniques in control systems.ppt
Block diagram reduction techniques in control systems.ppt
 
Design For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the startDesign For Accessibility: Getting it right from the start
Design For Accessibility: Getting it right from the start
 
A Study of Urban Area Plan for Pabna Municipality
A Study of Urban Area Plan for Pabna MunicipalityA Study of Urban Area Plan for Pabna Municipality
A Study of Urban Area Plan for Pabna Municipality
 
Unleashing the Power of the SORA AI lastest leap
Unleashing the Power of the SORA AI lastest leapUnleashing the Power of the SORA AI lastest leap
Unleashing the Power of the SORA AI lastest leap
 
Thermal Engineering Unit - I & II . ppt
Thermal Engineering  Unit - I & II . pptThermal Engineering  Unit - I & II . ppt
Thermal Engineering Unit - I & II . ppt
 
Online electricity billing project report..pdf
Online electricity billing project report..pdfOnline electricity billing project report..pdf
Online electricity billing project report..pdf
 
Employee leave management system project.
Employee leave management system project.Employee leave management system project.
Employee leave management system project.
 
COST-EFFETIVE and Energy Efficient BUILDINGS ptx
COST-EFFETIVE  and Energy Efficient BUILDINGS ptxCOST-EFFETIVE  and Energy Efficient BUILDINGS ptx
COST-EFFETIVE and Energy Efficient BUILDINGS ptx
 
Work-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptxWork-Permit-Receiver-in-Saudi-Aramco.pptx
Work-Permit-Receiver-in-Saudi-Aramco.pptx
 
Bhubaneswar🌹Call Girls Bhubaneswar ❤Komal 9777949614 💟 Full Trusted CALL GIRL...
Bhubaneswar🌹Call Girls Bhubaneswar ❤Komal 9777949614 💟 Full Trusted CALL GIRL...Bhubaneswar🌹Call Girls Bhubaneswar ❤Komal 9777949614 💟 Full Trusted CALL GIRL...
Bhubaneswar🌹Call Girls Bhubaneswar ❤Komal 9777949614 💟 Full Trusted CALL GIRL...
 
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
 
School management system project Report.pdf
School management system project Report.pdfSchool management system project Report.pdf
School management system project Report.pdf
 

POM: Product design and development

  • 1. Product Design & Development K N Tayade Assistant Professor Department of Information Technology Government College of Engineering, Amravati Principles of Management- Unit-III
  • 2. Introduction • Design is a wider concept than style. • Style describes the appearance of a product, which can be eye-catching or dull. • A good design contributes to a product’s usefulness as well as its attractiveness. • A good designer considers functionality, aesthetics, human factors (ergonomics), ease of service and repair, ease of manufacturer and costs of materials and tooling.
  • 3. Categories of New Product Allen and Hamilton have identified six categories of new products in terms of their newness to the company and to the market place. 1. New-to-the –world products: New product that create an entirly new market. 2. New-product lines: New products that allow a firm to enter an established market for the first time. 3. Addition to existing product lines: New products that supplement a firm’s established product lines. 4. Improvement in / revisions to existing products: New product that provide improved performance or greater perceived value and replace existing products. 5. Repositioning: Existing products that are targeted to new market or market segments. 6. Cost reduction: New product that provide identical performance but at lower cost.
  • 4. New-Product-Development Dilemma Successful new product development may even be more difficult to achieve in the future for the following reasons: 1. Shortage of important new-product ideas in certain areas: Some R&D scientists think there are few feasible new technologies feasible.(Ex. Automobile, Computer, xerography). 2. Fragmented Market: Keen competition is leading to increasingly fragmented market. 3. Social and governmental Constraints: New product have to satisfy public-interest criteria such as consumer safety and ecological compatibility. 4. Cost of New-Product-Development process: The firm has to face rising R&D , Manufacturing and Marketing costs. 5. Capital Shortage: 6. Shortened time-span to completion : Many competitors are likely to get the same idea at the same time, and the victory often goes to the swiftest. 7. Shorter life-spans for successful products:
  • 5. The New Product Planning System For new product planning, following points need to be taken into consideration: a. The company decides on a strategy for technological advance over a long-term period. b. Market research indicates the major directions where successful research effort would bear immediate fruite. c. Basic research indicates possible breakthrough in technology. d. Applied research expands basic discoveries and applies them to the particular industrial field e. Design and development produce a new-product specification either from applied research or directly from market planning. The system is therefore, highly interactive with new product ideas being developed for eventual production and market launch.
  • 6. Design of the Product Terminologies: 1. Research : The discovery of novel techniques, ideas or systems. 2. Development : The improvement of existing techniques, ideas or systems. 3. Design : The translation of requirements into a form suitable for manufacture or use.
  • 7. Responsibility for Design It is clear that the decisions taken during the design stage can have significant and long-term effects upon the whole organization. Design process in the organization can be found in three locations: 1. Within the marketing department. 2. Within the production department. 3. As an independent unit directly responsible to the board.
  • 8. Five Stages of a Design Project In every project, the design programme will pass through the following five stages: 1. Conception: When a draft specification is laid down. 2. Acceptance: When the specification is shown to be achievable by mathematical calculations or laboratory-scale processes. 3. Execution: Where pilot-plants are made following the laboratory- scale experiments. 4. Translation: Where the project is put into such a form that it can be made within the organization and to the specification laid down. 5. Pre-production: Where sufficient quantities are produced to check the design, tools and specifications.
  • 9. Use of Critical Path Analysis in Design CPA is most effective tool for the control of design process. A common difficulty in using CPA in design tasks is the belief that it is not possible to assign time duration to design activities. When dealing with this problem, the following steps are useful. 1. Determine the design specification as accurately and in as much detail as possible. 2. Involve the people concerned in the drawing of the network. 3. Establish fixed dates. 4. Assign time duration to non-contentious activities. 5. Break contentious activities into smaller activities. 6. Examine the remaining activities to see whether there are any historical precedents. If not, then assign to them as much time as possible without overrunning the fixed completion date.
  • 10. Reducing Design Costs Design effort is expensive: a qualified engineer or scientist not only draws a high basic pay, but also needs considerable support staff and sometimes heavy capital equipment. It is possible at times to avoid the heavy fixed costs of permanent staff by purchasing design efforts. There are number of sources: 1. Research Associations: 2. Government Research Institutions: 3. Education Establishments: 4. Private Design Companies: 5. Licences to Manufacture:
  • 11. Integrated Management of New Product Development A five-step decision process for new-product development. 1. Opportunity Identification: Defining the best market to enter and generating of ideas that form the basis for entry. If an attractive opportunity is identified, the design phase is initiated. 2. Design: Process of converting the idea into a physical and psychological entity through engineering, advertising and marketing. 3. Testing: If a good design is found, testing begins. 4. Introduction: If final testing is successful, the product is launched. The launch is carefully monitored to detect early warning signals and changes in strategy are sometimes made. 5. Life Cycle Management: If the launch is successful, the product becomes established and the process of life cycle management begins. This part is critical, since profits are the reward for risk-taking and creative efforts undertaken earlier in the process and must be managed judiciously.
  • 12. New Product Development The basis of new product-development process for most firms today is to maintain core business with minimum re-investment. The new-product-development process consists of eight stages 1. Idea generation 2. Idea screening 3. Concept development and Testing 4. Marketing strategy development 5. Business Analysis 6. Product Development 7. Market Testing 8. Commercialization The purpose of each stage is to decide whether the idea should be further developed or dropped.
  • 13. 1. Idea Generation Direct Methods: Depends on the creativity of individuals as well as groups. Indirect Methods: These are synthetic methods ie methods used for other purposes but with little ingenuity. Father Mascarenhas has suggested that the techniques suitable for Indian conditions are: 1. Brainstorming 2. Focus Group Interviewing 3. Attribute Analysis 4. Market Gap Analysis 5. Heuristic Ideation Technique
  • 14. 2. Idea Screening The purpose of screening is to reduce the number of ideas to an attractive practical few. Screening is essential to reduce costs and cover risk of developing new products. “Must Have” Criteria a. Fill the perceived need with a sufficiently defined group of heavy users for the product. b. Have unique product characteristics that offer distinctive benefits to the user. c. Having adequate trading profit contribution. d. Be saleale in large, expanding territories. “Would Like” Criteria a. Be compatible with and able to carry the company’s brand name. b. Provide the basis for a continuing business. c. Lend itself to mass media advertisement.
  • 15. 3. Concept development and Testing Concept Development Any product idea can be turned into several product concepts. Concept Positioning: Each concept requires positioning so that its real competition can be understood. The concept also has to be positioned against existing brands in the product category. This decision requires researching the size of alternative preference segments in the market. Concept Testing: Concept testing calls for testing the product concepts with an appropriate group of target consumers. Consumers are asked to respond to the questions about the product concepts. Concept development and testing methodology applies to any product, service or idea such as a new machine tool, a new electronic instrument, an electric component or a new maintenance service.
  • 16. 4. Marketing Strategy Development The marketing-strategy development consists of three stages. 1. The first stage describes the size, structure and behaviour of the target market, the planned product positioning and the sales sought in the first few years. 2. The second stage outlines the product’s planned price, distribution strategy and marketing budget for the first year. 3. The third stage describes the planned long-term sales and profit goals and marketing-mix strategy over time.
  • 17. 5. Business Analysis After the development of product concept and a marketing strategy, the management can evaluate the business features of the proposal. Management must review the sales, cost and profit projections to determine whether they satisfy the firm’s objectives. If they do, the product concept can move to the product-development stage.
  • 18. 6. Product Development If the product concept passes the business test, it moves to R&D and engineering section to be developed into a physical product. This stage will answer whether the product idea can be translated into a technically and commercially feasible product. The R&D department will develop one or more physical versions of the product concepts. It expects to find a prototype that satisfies the specified criteria.
  • 19. 7. Market testing Test marketing is the final stage of new product development process before commercialization or launch. Market testing can yield valuable information about buyers, dealers, market potential etc. A carefully structured test marketing can identify how to improve product, price placement and promotion. Market testing methods differ in testing consumer versus industrial products.
  • 20. 8. Commercialization When the test marketing results are positive, the new product is ready to enter the market. The marketing plan for a launch is simply a course of action to be followed for the introduction of the product into the market.
  • 21. Material Planning and Control Material planning is essentially an activity of an enterprise for the procurement and use of material. Objectives 1. Primary Objectives: The primary objectives include purchasing, stores and inventory management, continuity of supply, quality of materials, good supplier relations and departmental efficiency. 2. Secondary Objectives: The secondary objectives help to achieve the primary objectives. It includes make-or-buy decisions, value analysis and value engineering, standardization, product development and new product, price, demand and requirement forecasting.
  • 22. Steps to achieve objectives of Material Planning and Control 1. Classification of items required in terms of both quality and quantity of each item. 2. Purchasing the items from a reliable source at economic rate. 3. Ensuring timely supply from suppliers. 4. Ensuring good storage facilities. 5. Ensuring scientific recordkeeping and developing an effective control mechanism. 6. Controlling pilferages. 7. Ensuring proper distribution at the point of usage. 8. Employing only trained and efficient personnel in the materials management department. 9. Ensuring good performance.
  • 23. Integrated Approach to Material Planning and Control The aim is to maximize material productivity out of every rupee invested in materials. This calls for a integrated approach towards various problem areas involving decision-making with respect to materials. The important areas to improve efficiency on material planning and control are: a. Value analysis, purchase price analysis. b. Material Handling. c. Inventory Control. d. Stores Management. e. Waste Management.