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© 2014 Concepts ETI, Inc. All rights reserved.
ORC HEAT-TO-POWER SYSTEMS:
THOUGHTS ON CODES,
STANDARDS, AND REGULATIONS
2nd Meeting of the ASME IGTI ORC Power Systems Committee
Technical Subcommittee on Standards and Regulations
ASME Turbo Expo 2014
CCD Congress Center | Düsseldorf, Germany
Tuesday, June 17, 2014, 6 to 8 PM CET
Keith D. Patch
ORC Product Manager
Concepts NREC (CN )
+1 (781) 937-4616
kpatch@conceptsnrec.com
2© 2014 Concepts ETI, Inc. All rights reserved.
Copyright Statement
The material in this presentation is covered by various copyrights, including
copyright © 2014 by Concepts ETI, Inc.
All rights reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means—electronic, mechanical,
magnetic, optical, chemical, manual or otherwise—without prior written
permission from Concepts ETI, Inc., 217 Billings Farm Road, White River Jct.,
Vermont 05001, USA. Portions of this volume may require permissions of
individuals associated with organizations other than Concepts ETI, Inc.
3© 2014 Concepts ETI, Inc. All rights reserved.
 CN is a 50 year-old company,
with ≈100 employees
 72 patents granted, 19 patents pending
 39 employees have advanced college
degrees
 ORC engineering experience: from the
early 1970s to the present time
 Keith D. Patch is a 25+ year veteran
of the energy field
 Waste heat recovery, fossil fuels,
biomass, fuel cells, lithium-ion
batteries, and nuclear instrumentation
 Residential-, commercial-, industrial-,
and utility-scale
Introduction
Typical CFD Turbine Analysis Results
4© 2014 Concepts ETI, Inc. All rights reserved.
We need to plan our effort to develop required ORC
codes, standards, and regulations
Why?
 Today, every country has their own codes, standards, and
regulations that apply to ORC components and systems
 It makes sense to unify these disparate regulations
A few generally applicable international standards exist
 ISO, IEC, International Fire Code, etc.
A few related international standards exist
 ISO 27.040: gas and steam turbines; steam engines
No international standards exist for ORC components
or systems
Problem Statement
5© 2014 Concepts ETI, Inc. All rights reserved.
 Initially focus on standards/regulations for ORC system components
 Valves, pumps, heat exchangers, expanders, etc.
 Next focus on equipment standards/regulations for ORC
subsystems
 Subsystem = expander + heat exchangers + pump + piping
• Might not include heat source and cooling source supplies
 Two types of standards/regulations
• Equipment
• Performance determination
 Next focus on equipment standards/regulations for complete,
installed ORC systems
 System = expander + heat exchanger + pump + piping + heat source +
cooling source
 Two types of standards/regulations
• Equipment
• Performance determination
Potential ORC Workgroup Direction
6© 2014 Concepts ETI, Inc. All rights reserved.
Draft complete list of necessary codes and standards
 Components, subsystems, and complete systems
Investigate adopting generally applicable international
standards
 Electrical, mechanical, fire safety, safety, etc.
Investigate modifying related international standards
 Modify ISO 27.040 steam turbine and steam engine standards to
meet ORC requirements?
Investigate modifying related national standards
 If no international standard is available
 If the national standard is more applicable to ORC systems
Write new ORC standards
 Borrowing from existing standards, as appropriate
Suggested Outline of Work
7© 2014 Concepts ETI, Inc. All rights reserved.
Perhaps select a basis similar to ISO gas turbine
standards
 Single operating point – with corrections?
Perhaps select a specific number of operating points?
 Various heat source temperatures?
 Various heat sink temperatures?
Perhaps compare performance as a percentage of
Carnot efficiency?
Comments?
ORC Subsystem and
System Performance Thoughts
8© 2014 Concepts ETI, Inc. All rights reserved.
CSA B52-05 – Mechanical Refrigeration Code
 Piping, pressure relief valve locations, etc.
ANSI/UL (IEC) 60335-2-34, Standard for Household and
Similar Electrical Appliances, Part 2: Particular
Requirements for Motor-Compressors
 Including hermetic refrigerant motor-compressors
EU Directive 96/61/EC – Integrated Pollution Prevention
and Control (IPPC)
 The IPPC Directive
 Specifies “Best Available Techniques” (BAT)
Examples
9© 2014 Concepts ETI, Inc. All rights reserved.
ISO 817:2014 – Refrigerants –
Designation and Safety Classification
2008 Hydrocarbon Working
Fluid (Propane) Explosion/
Fire in New Zealand
Our industry has to avoid
undesirable events and publicity
10© 2014 Concepts ETI, Inc. All rights reserved.
Problem statement: what we need to do as a workgroup
Potential ORC workgroup direction
 Components, subsystems then complete systems
Suggested outline of work
 Make a list
 Adopt, modify, write new
Examples given of codes, standards, and regulations
Bottom line, we do not want to have to adhere to steam
boiler code requirements
Summary

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ORC Heat-to-Power Standards Development

  • 1. © 2014 Concepts ETI, Inc. All rights reserved. ORC HEAT-TO-POWER SYSTEMS: THOUGHTS ON CODES, STANDARDS, AND REGULATIONS 2nd Meeting of the ASME IGTI ORC Power Systems Committee Technical Subcommittee on Standards and Regulations ASME Turbo Expo 2014 CCD Congress Center | Düsseldorf, Germany Tuesday, June 17, 2014, 6 to 8 PM CET Keith D. Patch ORC Product Manager Concepts NREC (CN ) +1 (781) 937-4616 kpatch@conceptsnrec.com
  • 2. 2© 2014 Concepts ETI, Inc. All rights reserved. Copyright Statement The material in this presentation is covered by various copyrights, including copyright © 2014 by Concepts ETI, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means—electronic, mechanical, magnetic, optical, chemical, manual or otherwise—without prior written permission from Concepts ETI, Inc., 217 Billings Farm Road, White River Jct., Vermont 05001, USA. Portions of this volume may require permissions of individuals associated with organizations other than Concepts ETI, Inc.
  • 3. 3© 2014 Concepts ETI, Inc. All rights reserved.  CN is a 50 year-old company, with ≈100 employees  72 patents granted, 19 patents pending  39 employees have advanced college degrees  ORC engineering experience: from the early 1970s to the present time  Keith D. Patch is a 25+ year veteran of the energy field  Waste heat recovery, fossil fuels, biomass, fuel cells, lithium-ion batteries, and nuclear instrumentation  Residential-, commercial-, industrial-, and utility-scale Introduction Typical CFD Turbine Analysis Results
  • 4. 4© 2014 Concepts ETI, Inc. All rights reserved. We need to plan our effort to develop required ORC codes, standards, and regulations Why?  Today, every country has their own codes, standards, and regulations that apply to ORC components and systems  It makes sense to unify these disparate regulations A few generally applicable international standards exist  ISO, IEC, International Fire Code, etc. A few related international standards exist  ISO 27.040: gas and steam turbines; steam engines No international standards exist for ORC components or systems Problem Statement
  • 5. 5© 2014 Concepts ETI, Inc. All rights reserved.  Initially focus on standards/regulations for ORC system components  Valves, pumps, heat exchangers, expanders, etc.  Next focus on equipment standards/regulations for ORC subsystems  Subsystem = expander + heat exchangers + pump + piping • Might not include heat source and cooling source supplies  Two types of standards/regulations • Equipment • Performance determination  Next focus on equipment standards/regulations for complete, installed ORC systems  System = expander + heat exchanger + pump + piping + heat source + cooling source  Two types of standards/regulations • Equipment • Performance determination Potential ORC Workgroup Direction
  • 6. 6© 2014 Concepts ETI, Inc. All rights reserved. Draft complete list of necessary codes and standards  Components, subsystems, and complete systems Investigate adopting generally applicable international standards  Electrical, mechanical, fire safety, safety, etc. Investigate modifying related international standards  Modify ISO 27.040 steam turbine and steam engine standards to meet ORC requirements? Investigate modifying related national standards  If no international standard is available  If the national standard is more applicable to ORC systems Write new ORC standards  Borrowing from existing standards, as appropriate Suggested Outline of Work
  • 7. 7© 2014 Concepts ETI, Inc. All rights reserved. Perhaps select a basis similar to ISO gas turbine standards  Single operating point – with corrections? Perhaps select a specific number of operating points?  Various heat source temperatures?  Various heat sink temperatures? Perhaps compare performance as a percentage of Carnot efficiency? Comments? ORC Subsystem and System Performance Thoughts
  • 8. 8© 2014 Concepts ETI, Inc. All rights reserved. CSA B52-05 – Mechanical Refrigeration Code  Piping, pressure relief valve locations, etc. ANSI/UL (IEC) 60335-2-34, Standard for Household and Similar Electrical Appliances, Part 2: Particular Requirements for Motor-Compressors  Including hermetic refrigerant motor-compressors EU Directive 96/61/EC – Integrated Pollution Prevention and Control (IPPC)  The IPPC Directive  Specifies “Best Available Techniques” (BAT) Examples
  • 9. 9© 2014 Concepts ETI, Inc. All rights reserved. ISO 817:2014 – Refrigerants – Designation and Safety Classification 2008 Hydrocarbon Working Fluid (Propane) Explosion/ Fire in New Zealand Our industry has to avoid undesirable events and publicity
  • 10. 10© 2014 Concepts ETI, Inc. All rights reserved. Problem statement: what we need to do as a workgroup Potential ORC workgroup direction  Components, subsystems then complete systems Suggested outline of work  Make a list  Adopt, modify, write new Examples given of codes, standards, and regulations Bottom line, we do not want to have to adhere to steam boiler code requirements Summary