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Under The Guidance of
PRASHANT.M.D
Assistant Professor,
Department Of Mechanical Engineering
“DESIGN AND FABRICATION OF MULTI-ANGULAR GEARLESS
TRANSMISSION”
SIDDAGANGA INSTITUTE OF TECHNOLOGY, TUMAKURU
(An autonomous Institution under Visvesvaraya Technological University recognised by AICTE, Accredited by NBA, New Delhi)
TUMKUR -572 103, Karnataka, INDIA
MINI PROJECT PRESENTATION
Titled
Presented By
Kartik Kulkarni 1SI15ME062
Akash Bana 1SI15ME013
Akshay Kumar Y B 1SI15ME015
Kiran Kumar K R 1SI15ME065
Content
• Need of Gearless Mechanism
• What is Multi-Angular Gearless Mechanism
• Principle of Working
• Applications
• Methodology
• Comparison
• Advantages
• Limitations
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
2
Need Of Gearless Transmission
• Today’s world requires speed on each and every field.
• Engineers are constantly confronted to the challenges of efficient transmission of
power.
• Gears are costly to manufacture.
• It is needed to further increase the efficiency of transmission which cannot be
done using geared transmission
• Gearless transmission mechanism is capable of transmitting power at any angle
without any gears being manufactured
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
3
What Is Multi-Angular Gearless Mechanism
• Multi-Angular Gearless Transmission is a
motion transmitting device used for
transmitting motion at multiple angles
between the driving and the driven shaft.
• The power can be transmitted between
0 to 90 degrees.
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-
ANGULAR GEARLESS POWER TRANSMISSION”
4
Principle Of Working
• Motion is transmitted from driving to the driven shaft
through the sliding pairs which remain either straight
or bent using universal joints,
• These sliding pairs are placed in equally spaced holes
around a solid cylindrical disc, which allow it to
move freely
• This type of drive is especially suitable where quite
operation at high speed and at various angles is
required
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
5
Applications
• Gang drilling (Multi-spindle drilling)
• Movement of periscope in submarines.
• Angular drilling between 0- 90 degrees.
• Wind powered gearless power generation.
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
6
Methodology
LITERATURE SURVEY
DESIGN AND CALCULATION
MATERIAL SELECTION
RESULT AND DISCUSSION
FABRICATION AND ASSEMBLY
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
7
SL.NO PART NAME MATERIAL QUANTITY
1 CYLINDERS MILD STEEL 2
2 BEARINGS CAST IRON 2
3 SHAFTS MILD STEEL 2
4 LINKS MILD STEEL 6
5 FRAME MILD STEEL 1
Materials
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
8
Reasons for using Mild Steel
• It has carbon content from 0.15 to 0.30 percent.
• It is highly ductile
• It is readily available in the market in standard sizes
• It is economical to use
• It has high machinability
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
9
Fabrication Works
• Measuring and Marking
• Cutting Material
• Grinding
• Drilling
• Welding
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
10
Comparison
GEARED
Manufacturing methods-
• Costly.
• Manufactured on special purpose machines
• Complex calculations
• No interchangeability
Lubrication and cooling
• Complex system
• Cooling is a big issue
Different speed at any angle is not
possible
GEARLESS
Manufacturing methods
• Less costly.
• No need of special machines
• Less calculations
• Freedom of interchangeability
Lubrication and cooling
• Simple system
• Cooling is not a big issue
Different speed at any angle is possible
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
11
Advantages
• Complete freedom of Interchange ability
• More efficient than gear
• Power could be transferred to any desired angle
• Ease of manufacturing
• Misalignment of shafts can be tolerated to some extent
• Low cost of manufacturing
• Portability of parts
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
12
Limitations
• Does not work at very low starting torque.
• Improper hole drilling could pose much problem.
• Sudden load would cause mechanism breakdown.
• Links are to be replaced after certain cycle time.
• Speed ratio is always constant 1:1
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
13
THANK YOU
22-02-2019
“DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR
GEARLESS POWER TRANSMISSION”
14

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Gearless mechanism

  • 1. Under The Guidance of PRASHANT.M.D Assistant Professor, Department Of Mechanical Engineering “DESIGN AND FABRICATION OF MULTI-ANGULAR GEARLESS TRANSMISSION” SIDDAGANGA INSTITUTE OF TECHNOLOGY, TUMAKURU (An autonomous Institution under Visvesvaraya Technological University recognised by AICTE, Accredited by NBA, New Delhi) TUMKUR -572 103, Karnataka, INDIA MINI PROJECT PRESENTATION Titled Presented By Kartik Kulkarni 1SI15ME062 Akash Bana 1SI15ME013 Akshay Kumar Y B 1SI15ME015 Kiran Kumar K R 1SI15ME065
  • 2. Content • Need of Gearless Mechanism • What is Multi-Angular Gearless Mechanism • Principle of Working • Applications • Methodology • Comparison • Advantages • Limitations 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 2
  • 3. Need Of Gearless Transmission • Today’s world requires speed on each and every field. • Engineers are constantly confronted to the challenges of efficient transmission of power. • Gears are costly to manufacture. • It is needed to further increase the efficiency of transmission which cannot be done using geared transmission • Gearless transmission mechanism is capable of transmitting power at any angle without any gears being manufactured 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 3
  • 4. What Is Multi-Angular Gearless Mechanism • Multi-Angular Gearless Transmission is a motion transmitting device used for transmitting motion at multiple angles between the driving and the driven shaft. • The power can be transmitted between 0 to 90 degrees. 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI- ANGULAR GEARLESS POWER TRANSMISSION” 4
  • 5. Principle Of Working • Motion is transmitted from driving to the driven shaft through the sliding pairs which remain either straight or bent using universal joints, • These sliding pairs are placed in equally spaced holes around a solid cylindrical disc, which allow it to move freely • This type of drive is especially suitable where quite operation at high speed and at various angles is required 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 5
  • 6. Applications • Gang drilling (Multi-spindle drilling) • Movement of periscope in submarines. • Angular drilling between 0- 90 degrees. • Wind powered gearless power generation. 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 6
  • 7. Methodology LITERATURE SURVEY DESIGN AND CALCULATION MATERIAL SELECTION RESULT AND DISCUSSION FABRICATION AND ASSEMBLY 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 7
  • 8. SL.NO PART NAME MATERIAL QUANTITY 1 CYLINDERS MILD STEEL 2 2 BEARINGS CAST IRON 2 3 SHAFTS MILD STEEL 2 4 LINKS MILD STEEL 6 5 FRAME MILD STEEL 1 Materials 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 8
  • 9. Reasons for using Mild Steel • It has carbon content from 0.15 to 0.30 percent. • It is highly ductile • It is readily available in the market in standard sizes • It is economical to use • It has high machinability 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 9
  • 10. Fabrication Works • Measuring and Marking • Cutting Material • Grinding • Drilling • Welding 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 10
  • 11. Comparison GEARED Manufacturing methods- • Costly. • Manufactured on special purpose machines • Complex calculations • No interchangeability Lubrication and cooling • Complex system • Cooling is a big issue Different speed at any angle is not possible GEARLESS Manufacturing methods • Less costly. • No need of special machines • Less calculations • Freedom of interchangeability Lubrication and cooling • Simple system • Cooling is not a big issue Different speed at any angle is possible 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 11
  • 12. Advantages • Complete freedom of Interchange ability • More efficient than gear • Power could be transferred to any desired angle • Ease of manufacturing • Misalignment of shafts can be tolerated to some extent • Low cost of manufacturing • Portability of parts 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 12
  • 13. Limitations • Does not work at very low starting torque. • Improper hole drilling could pose much problem. • Sudden load would cause mechanism breakdown. • Links are to be replaced after certain cycle time. • Speed ratio is always constant 1:1 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 13
  • 14. THANK YOU 22-02-2019 “DESIGN, ANALYSIS AND FABRICATION OF MULTI-ANGULAR GEARLESS POWER TRANSMISSION” 14