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Meat Value Addition
Prof. Symon Mahungu
Johnson Mwove
Egerton University
Meat Value Addition
• A product is classified as 'value added' if its raw
material has been processed to achieve an
increased market value.
• Value adding typically involves a significant
transformation of the product, from improving the
eating characteristics of secondary cuts to
transforming inedible co-products into edible final
products or raw ingredients for other industries.
Meat Value Addition
• Sustainable livestock production to provide
livelihood and ensure food and nutrition security
to a large population is depended on value
addition of meat and meat products.
• Processing meat to value added products
contribute to sustained demand for meat and
efficient marketing of meat to earn reasonable
returns from meat animals by the farmers - Value
addition plays a critical role in the social-economic
advancement of the society
Purpose of meat value addition
To provide variety of meat products
To increase demand and marketability and meet life style
requirements – Healthy meat products.
To utilize different carcasses beneficially and to utilize
different byproducts.
To incorporate non-meat ingredients for quality and
economy.
To preserve, transport and distribute to larger populations.
To promote entrepreneur ventures and employment.
The Meat Value Chain in Kenya
Exporters ( meat and meat products,
hides and skins)
Wholesalers, Butchers (rural, urban, and
supermarkets), street vendors
Slaughterhouses and processing facilities
Traders and agents
Producers (Agro-pastoralists, Pastoralists, Dairy
farmers, Commercial Ranchers)
In Kenya about 80% of
land is dry with about
70% of livestock
population.
 These lands are
occasionally adversely
affected by adverse
climatic conditions
Adding value to meat
and meat products will
positively impact on the
livelihoods of people
living in the ASALs
CONSUMERS
Opportunities for Value Addition
Improving the methods of preparing and cooking
traditionally lower value secondary meat cuts
Utilization of non-chemical based substances as replacers
of chemical based meat additives – Replacers for sodium
chloride, Nitrates etc
Addition of non meat products to increase the nutritional
value of meat products – Use of mushroom flours in
sausages
Addition of substances with functional properties –
Binders, Extenders etc
The use of Co-products
Some parts of animals that are unsuitable for human consumption
when they are produced at the slaughterhouse, but which can
later be processed for use in human food, e.g. hides and skins,
intestines, and stomach (omental) fat
Opportunities for Value Addition
• Co-products account for approximately 11% of the
value of a slaughtered animal (with skins and hides
making up 6%, offal 4% and other rendered
products making up the remaining 1% of the
value). The remaining 89% of the value is the
meat.
• Co-products make up approximately 62% of the
weight of a slaughtered animal.
Value Added Meat Products
Fresh Processed
meat products
Fried Sausages
Hamburgers
Kebabs
Nuggets
Cured Whole Muscle
Meat Products
Raw Cured Beef
Raw/ Cooked Ham
Bacon
Corned Beef
Cured Sausages
Restructured Meat
Smoked sliced beef
Boneless hams
Others
Fermented products
Dried Products
Value Added Meat Products
Fresh Processed
meat products
Fried Sausages
Hamburgers
Kebabs
Nuggets
Cured Whole Muscle
Meat Products
Raw Cured Beef
Raw/ Cooked Ham
Bacon
Corned Beef
Cured Sausages
Restructured Meat
Smoked sliced beef
Boneless hams
Others
Fermented products
Dried Products
Value Added Meat Products
Fresh Processed
meat products
Fried Sausages
Hamburgers
Kebabs
Nuggets
Cured Whole Muscle
Meat Products
Raw Cured Beef
Raw/ Cooked Ham
Bacon
Corned Beef
Cured Sausages
Restructured Meat
Smoked sliced beef
Boneless hams
Others
Fermented products
Dried Products
Value Added Meat Products
Fresh Processed
meat products
Fried Sausages
Hamburgers
Kebabs
Nuggets
Cured Whole Muscle
Meat Products
Raw Cured Beef
Raw/ Cooked Ham
Bacon
Corned Beef
Cured Sausages
Restructured Meat
Smoked sliced beef
Boneless hams
Others
Fermented products
Dried Products
Additives used in meat
• Meat extenders
• Soy Protein Concentrate
• Gum arabic
• Fillers
• Bread crumbs
• Corn flour
• Mushrooms – Flour or
Whole
• Flavouring agents
• Colourants
• Curing agents
• Nitrates/ Nitrates
• Sodium Chloride
• Phosphates
• Sodium Ascorbate/
Sodium Erythrobate
Using Meat Extenders
Value addition of beef using Gum Arabic
 Gum arabic comes from Acacia senegal
that grows naturally in the Arid and
Semi-Arid Lands.
 The tree holds potential for alternative
source of income.
 GA, is a natural stabilizer/ emulsifier -
Has both hydrophilic and hydrophobic
affinities.
 Thus can bind water and fat in food
products
Acacia senegal
Gum arabic
Using Meat Binders/ Extenders
Meat extenders are non-meat substances with
substantial binding properties used to extend
“add volume” to meat products
In addition they may also enhance nutritional
composition and functional properties
Key feature in all binders/ extenders is the
hydrophobic and hydrophilic properties
 Water and Fat binding
Value Addition Using Gum Arabic as
an Extender
• Making Beef Hams - Basic Ingredients
Ingredient Percentage
Sodium chloride (NaCl) 2.0%
Sodium Nitrite (NaNO2) 0.02%
sodium phosphate (Na2HPO4) 0.5% of the total product
Sodium ascorbate (C6H7NaO6) 0.0547%
Sugar 1-2%
Binders:
1. Soy protein concentrate
2. Gum arabic
3.5%
2.5%
Making Beef Hams
• About 80-90% of formula water is
put in the preparation container
and the phosphates added with
stirring followed by sodium
chloride in that order.
• Next, sugar, sodium ascorbate, and
sodium erythorbate are added with
stirring. Other additives like
flavouring agents can be added at
this stage.
• The final 10-20% water was added
as ice flakes/ cubes to control and
maintain the brine temperatures at
2-4oC. Prepared solutions are ready
for injection.
Making Beef Hams
 The brine prepared is manually
injected into the beef using manual
meat injectors
 Injection is followed by massaging for
4-6 hours. It is preferred to leave the
meat overnight before cooking.
 Meat preparation –
trimmed of external
fat, skin, membranes
and the silver skin
Making Beef Hams
 In preparation for cooking,
the injected ham is put in
the form and gently pressed
with the lid.
 Cooking is done in water set
at 85 oC for 4-5 hours until
an internal temperature of
75 oC is reached.
 Remove the ham and let it
cool in a cold room before
slicing and packaging.
The level of water while cooking
Making Beef Hams
Cooked Full Ham
Slicing
Packaged final product
Using fillers in meat products
• Non meat products that are high in carbohydrates
that are used in meat as replacers of meat.
• They reduce the amount of meat in the products
thus making them cheaper.
• They may also improve the nutritional composition
of the meat product.
• Common fillers include:
• Wheat flour
• Corn flour
• Vegetables
Making Beef Mushroom Sausages
 Indigenous oyster mushrooms can be
cultivated on a wide range of
agricultural wastes.
 They are harvested 4-7 days after
growing thus they grow fast
 Mushrooms are an excellent
substitute to meat and a source of
minerals: zinc, potassium, iron,
calcium, phosphorus, and vitamins
(B1, B2, C, D, folic acid and niacin).
 They have a higher iron content than
meat.
Making Beef Mushroom Sausages
Ingredients:
* Meat – Beef or Pork
* Sodium chloride
* Spices:
* White pepper
* Garlic
* Nutmeg
* Spanish paprika
* Cayenne
* Colourant
* Mushrooms (blanched)
* Whole milk/ Water
* Ice cubes/ flakes
* Casings
Purpose: Add value to
meat by making it
more nutritious
Making Beef Mushroom Sausages
 Grinding meat
 Mixing: ground
meat, curing salts
and spices are added
to the rotating bowl.
 Blanching and mixing
of mushrooms
(fresh). Mushroom
flour is added
directly after the
addition of spices.
Making Beef Mushroom Sausages
 Filling into casings:
 Natural casings
 Artificial casings
 Smoking and
cooking.
 Vacuum packaging
and Frozen storage
Making Beef Mushroom Sausages
Whole and Sliced Beef Mushroom
Sausages in artificial casings
Making Beef Mushroom Sausages
 The use of mushrooms has the potential of
improving the nutritional properties of beef
products
 Utilization in meat products has the potential
of creating a new market and thus income
for farmers involved in production of
mushrooms
 This will result in food and nutrition security
Conclusion
• There is dire need for value addition of meat
and meat products to make them More
nutritious/ Healthier
• This has potential to improve the quality of
life for actors within the meat value chain.
• This has the ability to increase the outcome
from beef carcasses through value addition
of co-products.

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Meat value addition

  • 1. Meat Value Addition Prof. Symon Mahungu Johnson Mwove Egerton University
  • 2. Meat Value Addition • A product is classified as 'value added' if its raw material has been processed to achieve an increased market value. • Value adding typically involves a significant transformation of the product, from improving the eating characteristics of secondary cuts to transforming inedible co-products into edible final products or raw ingredients for other industries.
  • 3. Meat Value Addition • Sustainable livestock production to provide livelihood and ensure food and nutrition security to a large population is depended on value addition of meat and meat products. • Processing meat to value added products contribute to sustained demand for meat and efficient marketing of meat to earn reasonable returns from meat animals by the farmers - Value addition plays a critical role in the social-economic advancement of the society
  • 4. Purpose of meat value addition To provide variety of meat products To increase demand and marketability and meet life style requirements – Healthy meat products. To utilize different carcasses beneficially and to utilize different byproducts. To incorporate non-meat ingredients for quality and economy. To preserve, transport and distribute to larger populations. To promote entrepreneur ventures and employment.
  • 5. The Meat Value Chain in Kenya Exporters ( meat and meat products, hides and skins) Wholesalers, Butchers (rural, urban, and supermarkets), street vendors Slaughterhouses and processing facilities Traders and agents Producers (Agro-pastoralists, Pastoralists, Dairy farmers, Commercial Ranchers) In Kenya about 80% of land is dry with about 70% of livestock population.  These lands are occasionally adversely affected by adverse climatic conditions Adding value to meat and meat products will positively impact on the livelihoods of people living in the ASALs CONSUMERS
  • 6. Opportunities for Value Addition Improving the methods of preparing and cooking traditionally lower value secondary meat cuts Utilization of non-chemical based substances as replacers of chemical based meat additives – Replacers for sodium chloride, Nitrates etc Addition of non meat products to increase the nutritional value of meat products – Use of mushroom flours in sausages Addition of substances with functional properties – Binders, Extenders etc The use of Co-products Some parts of animals that are unsuitable for human consumption when they are produced at the slaughterhouse, but which can later be processed for use in human food, e.g. hides and skins, intestines, and stomach (omental) fat
  • 7. Opportunities for Value Addition • Co-products account for approximately 11% of the value of a slaughtered animal (with skins and hides making up 6%, offal 4% and other rendered products making up the remaining 1% of the value). The remaining 89% of the value is the meat. • Co-products make up approximately 62% of the weight of a slaughtered animal.
  • 8. Value Added Meat Products Fresh Processed meat products Fried Sausages Hamburgers Kebabs Nuggets Cured Whole Muscle Meat Products Raw Cured Beef Raw/ Cooked Ham Bacon Corned Beef Cured Sausages Restructured Meat Smoked sliced beef Boneless hams Others Fermented products Dried Products
  • 9. Value Added Meat Products Fresh Processed meat products Fried Sausages Hamburgers Kebabs Nuggets Cured Whole Muscle Meat Products Raw Cured Beef Raw/ Cooked Ham Bacon Corned Beef Cured Sausages Restructured Meat Smoked sliced beef Boneless hams Others Fermented products Dried Products
  • 10. Value Added Meat Products Fresh Processed meat products Fried Sausages Hamburgers Kebabs Nuggets Cured Whole Muscle Meat Products Raw Cured Beef Raw/ Cooked Ham Bacon Corned Beef Cured Sausages Restructured Meat Smoked sliced beef Boneless hams Others Fermented products Dried Products
  • 11. Value Added Meat Products Fresh Processed meat products Fried Sausages Hamburgers Kebabs Nuggets Cured Whole Muscle Meat Products Raw Cured Beef Raw/ Cooked Ham Bacon Corned Beef Cured Sausages Restructured Meat Smoked sliced beef Boneless hams Others Fermented products Dried Products
  • 12. Additives used in meat • Meat extenders • Soy Protein Concentrate • Gum arabic • Fillers • Bread crumbs • Corn flour • Mushrooms – Flour or Whole • Flavouring agents • Colourants • Curing agents • Nitrates/ Nitrates • Sodium Chloride • Phosphates • Sodium Ascorbate/ Sodium Erythrobate
  • 13. Using Meat Extenders Value addition of beef using Gum Arabic  Gum arabic comes from Acacia senegal that grows naturally in the Arid and Semi-Arid Lands.  The tree holds potential for alternative source of income.  GA, is a natural stabilizer/ emulsifier - Has both hydrophilic and hydrophobic affinities.  Thus can bind water and fat in food products Acacia senegal Gum arabic
  • 14. Using Meat Binders/ Extenders Meat extenders are non-meat substances with substantial binding properties used to extend “add volume” to meat products In addition they may also enhance nutritional composition and functional properties Key feature in all binders/ extenders is the hydrophobic and hydrophilic properties  Water and Fat binding
  • 15. Value Addition Using Gum Arabic as an Extender • Making Beef Hams - Basic Ingredients Ingredient Percentage Sodium chloride (NaCl) 2.0% Sodium Nitrite (NaNO2) 0.02% sodium phosphate (Na2HPO4) 0.5% of the total product Sodium ascorbate (C6H7NaO6) 0.0547% Sugar 1-2% Binders: 1. Soy protein concentrate 2. Gum arabic 3.5% 2.5%
  • 16. Making Beef Hams • About 80-90% of formula water is put in the preparation container and the phosphates added with stirring followed by sodium chloride in that order. • Next, sugar, sodium ascorbate, and sodium erythorbate are added with stirring. Other additives like flavouring agents can be added at this stage. • The final 10-20% water was added as ice flakes/ cubes to control and maintain the brine temperatures at 2-4oC. Prepared solutions are ready for injection.
  • 17. Making Beef Hams  The brine prepared is manually injected into the beef using manual meat injectors  Injection is followed by massaging for 4-6 hours. It is preferred to leave the meat overnight before cooking.  Meat preparation – trimmed of external fat, skin, membranes and the silver skin
  • 18. Making Beef Hams  In preparation for cooking, the injected ham is put in the form and gently pressed with the lid.  Cooking is done in water set at 85 oC for 4-5 hours until an internal temperature of 75 oC is reached.  Remove the ham and let it cool in a cold room before slicing and packaging. The level of water while cooking
  • 19. Making Beef Hams Cooked Full Ham Slicing Packaged final product
  • 20. Using fillers in meat products • Non meat products that are high in carbohydrates that are used in meat as replacers of meat. • They reduce the amount of meat in the products thus making them cheaper. • They may also improve the nutritional composition of the meat product. • Common fillers include: • Wheat flour • Corn flour • Vegetables
  • 21. Making Beef Mushroom Sausages  Indigenous oyster mushrooms can be cultivated on a wide range of agricultural wastes.  They are harvested 4-7 days after growing thus they grow fast  Mushrooms are an excellent substitute to meat and a source of minerals: zinc, potassium, iron, calcium, phosphorus, and vitamins (B1, B2, C, D, folic acid and niacin).  They have a higher iron content than meat.
  • 22. Making Beef Mushroom Sausages Ingredients: * Meat – Beef or Pork * Sodium chloride * Spices: * White pepper * Garlic * Nutmeg * Spanish paprika * Cayenne * Colourant * Mushrooms (blanched) * Whole milk/ Water * Ice cubes/ flakes * Casings Purpose: Add value to meat by making it more nutritious
  • 23. Making Beef Mushroom Sausages  Grinding meat  Mixing: ground meat, curing salts and spices are added to the rotating bowl.  Blanching and mixing of mushrooms (fresh). Mushroom flour is added directly after the addition of spices.
  • 24. Making Beef Mushroom Sausages  Filling into casings:  Natural casings  Artificial casings  Smoking and cooking.  Vacuum packaging and Frozen storage
  • 25. Making Beef Mushroom Sausages Whole and Sliced Beef Mushroom Sausages in artificial casings
  • 26. Making Beef Mushroom Sausages  The use of mushrooms has the potential of improving the nutritional properties of beef products  Utilization in meat products has the potential of creating a new market and thus income for farmers involved in production of mushrooms  This will result in food and nutrition security
  • 27. Conclusion • There is dire need for value addition of meat and meat products to make them More nutritious/ Healthier • This has potential to improve the quality of life for actors within the meat value chain. • This has the ability to increase the outcome from beef carcasses through value addition of co-products.