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Gas Analysis



                   MultiGas™ 2030 CEM
                   Gas Analyzer for Continuous Emissions Monitoring
                   The MultiGas™ 2030 CEM is an FTIR-based gas analyzer designed for the continuous
                   monitoring of emissions in effluent streams containing up to 40% of water. With 	
                   permanently stored calibration spectra, the need for costly reference gas mixtures is
                   reduced. Furthermore, the robust, MultiGas 2030 is easy to operate and maintain and 	
                   has a low cost of ownership (COO).
                   The MultiGas 2030 analyzer is comprised of a 2102 Process FTIR Spectrometer, an MKS-
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                   patented, high-optical-throughput sampling cell, applications-specific analysis software, and
                   an instrument-independent, quantitative spectral library. The MultiGas also incorporates a
                   novel long wavelength thermoelectrically (TE) cooled detector. This analyzer configuration
                   allows for a more accurate, highly sensitive measurement of most gases and vapors in high
                   moisture streams (up to 40%) by producing high resolution spectra (0.5cm-1) which enable
                   the detection and measurement of components such as SO2, NO2 and NO, without removal
                   of the moisture.
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                   Features & Benefits
                   •	 A single FTIR analyzer measures most           •	 Patented, linearized detector response 	 	
          st .




                   	 target emissions, including NOx                 	 ensures all instruments maintain the same 	
                   	 (speciated NO and NO2), SO2, N2O, CO, 		        	calibration
                   	 HCl, HF, CH4, H2O, CO2 and NH3, with no 		      •	 Frequency and resolution diagnostics 	      	
                   	 additional analyzers required                   	 ensure calibration is maintained for 		
                   •	 Continuous measurement for rapid               	 improved accuracy
                   	 detection of changes in effluent 			
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                                                                     •	 Integrated, automatic temperature and 	 	
                   	composition                                      	 pressure compensation ensures accurate 		
                   •	 Direct analysis in effluent streams that 	 	   	analysis
                   	 contain up to 40% water, with no chillers 		    •	 User-friendly, intuitive software enables 	 	
                   	 or driers required                              	 simple operation with relatively little 		
                   •	 Complete, integration ready system             	training
                   	 reduces complexity and ensures fast 		          •	 Low cost of ownership, easy to install and 	
                   	 install time                                    	maintain
                   •	 Permanent calibration spectra reduces the 	
                   	 need for costly calibration gas cylinders
                   •	 Integrated gas cell heater maintains
                   	 temperature of the gas sample, 			
                   	 eliminating sample condensation and 		
                   	 maximizing accuracy
Applications                                              Certification
•	   Cement Kilns                                         •	 TUV Certification for CEM monitoring in progress
•	   Waste Incinerators
•	   Power Plants
•	   Large Combustion Plants
•	   Turbine Engines


Performance
The composition ranges covered by the MultiGas 2030 are   Estimated detection limits are calculated as three times the
given in Table 1 below.                                   standard deviation in 25% water, and are shown in Table 2.

                         TABLE 1                                                   TABLE 2
      Component            ppm            mg/m      3                  Component          Detection Limit
          CH4              0 - 21          0 - 15                           CH4               0.3 ppm
          CH4              0 - 70          0 - 50                           CO                0.5 ppm
          CO               0 - 60          0 - 75                           CO2               0.025%
          CO              0 - 120          0 - 150                          H2O                0.25%
          CO              0 - 1200        0 - 1500                          HCl               0.20 ppm
          CO2              25%              25%                             HF                0.25 ppm
          H2O              40%              40%                             N2O               0.1 ppm
          HCl              0-9             0 - 15                           NH3               0.35 ppm
          HCl              0 - 55          0 - 90                           NO                0.5 ppm
          HCl             0 - 123          0 - 200                          NO2               0.4 ppm
          HF               0 - 11          0 - 10                           SO2               0.6 ppm
          N 2O             0 - 26          0 - 50
          N2O              0 - 51          0 - 100
          N2O             0 - 255          0 - 500
          NH3              0 - 13          0 - 10
          NH3              0 - 99          0 - 75
          NO              0 - 149          0 - 200
          NO              0 - 299          0 - 400
          NO              0 - 1119        0 - 1500
          NO2              0 - 24          0 - 50
          NO2              0 - 49          0 - 100
          NO2             0 - 488         0 - 1000
          SO2              0 - 26          0 - 75
          SO2             0 - 105          0 - 300
          SO2             0 - 699         0 - 2000
Specifications


Analyzer
Measurement Technique 	          FTIR Spectrometry
Gases and Ranges	                See Table 1
Spectral Resolution	             0.5 cm-1
Scan Time	                       60 seconds
Infrared Source 	                Silicon Carbide @ 1200°C
Reference 	                      Laser Helium Neon (15798.2cm-1)
Detector 	                       Thermoelectrically (TE) cooled MCT (HgCdTe)
Purge Pressure 	                 20 psig (1.5 bar) max.
Spectrometer Purge Flow 	        0.2 L/min of dry nitrogen or CO2 free clean, dry air with dewpoint below -70°C
Optics Purge Flow	               0.2 L/min of dry nitrogen or CO2 free clean, dry air with dewpoint below -70°C
Pressure Transducer 	            MKS Baratron® capacitance manometer
Purge Connection	                ¼” Swagelok® quick connect
Dimensions	                      17.5”W x 12.5”H x 25.5”D
Installation	                    19” Rack mount chassis
Power 	                          120 or 240 VAC, 50/60 Hz, 3 amps
Weight	                          110 lbs. (50 kg)


Sampling Parameters
Sample Temperature 	             191°C
Sample Flow 	                    1 L/min
Sample Pressure 	                1 atm ±0.05


Gas Cell
Construction 	Nickel coated Al
Fittings 	                       ¼” threaded Swagelok®
Tubing 	                         Heated ¼” stainless steel
Mirrors 	Nickel plated aluminum substrate, with rugged gold coating
Windows 	BaF2
O-rings	Viton®


Computer Requirements and Communication Options
Computer Requirements	           Intel Pentium® PC, Microsoft® Windows® XP or Windows® 7 operating systems,			
	  (Desktop or Notebook)	        display (1024 x 768)
Recommended Minimum 	            Intel Pentium III, 850 MHz, Microsoft Windows XP, 256 MB
Computer/FTIR Communications 	   RJ-45 Crossover Ethernet
Communication Protocol 	TOOLweb® (HTML based), OPC, Modbus TCP/IP
Ordering Information

Please contact your local MKS office for price and availability information.




                                   Global Headquarters                                    Gas Analysis
                                   2 Tech Drive, Suite 201                                651 Lowell Street
                                   Andover, MA 01810                                      Methuen, MA 01844	
                                   Tel:	978.645.5500			                                   Tel:	978.645.5500			
                                   Tel:	 800.227.8766 (in USA)                            Tel:	800.227.8766
                                   Web:	www.mksinst.com


MG2030 CEM - 12/10                 Specifications are subject to change without notice.
© 2010 MKS Instruments, Inc.       Baratron® and TOOLweb® are registered trademarks, and MultiGas™ is a trademark of MKS Instruments, Inc., Andover, MA.
All rights reserved.               Windows® and Microsoft® are registered trademarks of Microsoft Corporation, Seattle, WA. Pentium® is a registered trademark
                                   of Intel Corporation, Santa Clara, CA. Swagelok® is a registered trademark of Swagelok Marketing, Co., Solon, OH. Viton® is a
                                   registered trademark of E.I. Dupont Co., Wilmington, DE.

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MultiGas 2030 CEM Analyzer Measures 40 Gases

  • 1. Gas Analysis MultiGas™ 2030 CEM Gas Analyzer for Continuous Emissions Monitoring The MultiGas™ 2030 CEM is an FTIR-based gas analyzer designed for the continuous monitoring of emissions in effluent streams containing up to 40% of water. With permanently stored calibration spectra, the need for costly reference gas mixtures is reduced. Furthermore, the robust, MultiGas 2030 is easy to operate and maintain and has a low cost of ownership (COO). The MultiGas 2030 analyzer is comprised of a 2102 Process FTIR Spectrometer, an MKS- www . patented, high-optical-throughput sampling cell, applications-specific analysis software, and an instrument-independent, quantitative spectral library. The MultiGas also incorporates a novel long wavelength thermoelectrically (TE) cooled detector. This analyzer configuration allows for a more accurate, highly sensitive measurement of most gases and vapors in high moisture streams (up to 40%) by producing high resolution spectra (0.5cm-1) which enable the detection and measurement of components such as SO2, NO2 and NO, without removal of the moisture. mksi n Features & Benefits • A single FTIR analyzer measures most • Patented, linearized detector response st . target emissions, including NOx ensures all instruments maintain the same (speciated NO and NO2), SO2, N2O, CO, calibration HCl, HF, CH4, H2O, CO2 and NH3, with no • Frequency and resolution diagnostics additional analyzers required ensure calibration is maintained for • Continuous measurement for rapid improved accuracy detection of changes in effluent com • Integrated, automatic temperature and composition pressure compensation ensures accurate • Direct analysis in effluent streams that analysis contain up to 40% water, with no chillers • User-friendly, intuitive software enables or driers required simple operation with relatively little • Complete, integration ready system training reduces complexity and ensures fast • Low cost of ownership, easy to install and install time maintain • Permanent calibration spectra reduces the need for costly calibration gas cylinders • Integrated gas cell heater maintains temperature of the gas sample, eliminating sample condensation and maximizing accuracy
  • 2. Applications Certification • Cement Kilns • TUV Certification for CEM monitoring in progress • Waste Incinerators • Power Plants • Large Combustion Plants • Turbine Engines Performance The composition ranges covered by the MultiGas 2030 are Estimated detection limits are calculated as three times the given in Table 1 below. standard deviation in 25% water, and are shown in Table 2. TABLE 1 TABLE 2 Component ppm mg/m 3 Component Detection Limit CH4 0 - 21 0 - 15 CH4 0.3 ppm CH4 0 - 70 0 - 50 CO 0.5 ppm CO 0 - 60 0 - 75 CO2 0.025% CO 0 - 120 0 - 150 H2O 0.25% CO 0 - 1200 0 - 1500 HCl 0.20 ppm CO2 25% 25% HF 0.25 ppm H2O 40% 40% N2O 0.1 ppm HCl 0-9 0 - 15 NH3 0.35 ppm HCl 0 - 55 0 - 90 NO 0.5 ppm HCl 0 - 123 0 - 200 NO2 0.4 ppm HF 0 - 11 0 - 10 SO2 0.6 ppm N 2O 0 - 26 0 - 50 N2O 0 - 51 0 - 100 N2O 0 - 255 0 - 500 NH3 0 - 13 0 - 10 NH3 0 - 99 0 - 75 NO 0 - 149 0 - 200 NO 0 - 299 0 - 400 NO 0 - 1119 0 - 1500 NO2 0 - 24 0 - 50 NO2 0 - 49 0 - 100 NO2 0 - 488 0 - 1000 SO2 0 - 26 0 - 75 SO2 0 - 105 0 - 300 SO2 0 - 699 0 - 2000
  • 3. Specifications Analyzer Measurement Technique FTIR Spectrometry Gases and Ranges See Table 1 Spectral Resolution 0.5 cm-1 Scan Time 60 seconds Infrared Source Silicon Carbide @ 1200°C Reference Laser Helium Neon (15798.2cm-1) Detector Thermoelectrically (TE) cooled MCT (HgCdTe) Purge Pressure 20 psig (1.5 bar) max. Spectrometer Purge Flow 0.2 L/min of dry nitrogen or CO2 free clean, dry air with dewpoint below -70°C Optics Purge Flow 0.2 L/min of dry nitrogen or CO2 free clean, dry air with dewpoint below -70°C Pressure Transducer MKS Baratron® capacitance manometer Purge Connection ¼” Swagelok® quick connect Dimensions 17.5”W x 12.5”H x 25.5”D Installation 19” Rack mount chassis Power 120 or 240 VAC, 50/60 Hz, 3 amps Weight 110 lbs. (50 kg) Sampling Parameters Sample Temperature 191°C Sample Flow 1 L/min Sample Pressure 1 atm ±0.05 Gas Cell Construction Nickel coated Al Fittings ¼” threaded Swagelok® Tubing Heated ¼” stainless steel Mirrors Nickel plated aluminum substrate, with rugged gold coating Windows BaF2 O-rings Viton® Computer Requirements and Communication Options Computer Requirements Intel Pentium® PC, Microsoft® Windows® XP or Windows® 7 operating systems, (Desktop or Notebook) display (1024 x 768) Recommended Minimum Intel Pentium III, 850 MHz, Microsoft Windows XP, 256 MB Computer/FTIR Communications RJ-45 Crossover Ethernet Communication Protocol TOOLweb® (HTML based), OPC, Modbus TCP/IP
  • 4. Ordering Information Please contact your local MKS office for price and availability information. Global Headquarters Gas Analysis 2 Tech Drive, Suite 201 651 Lowell Street Andover, MA 01810 Methuen, MA 01844 Tel: 978.645.5500 Tel: 978.645.5500 Tel: 800.227.8766 (in USA) Tel: 800.227.8766 Web: www.mksinst.com MG2030 CEM - 12/10 Specifications are subject to change without notice. © 2010 MKS Instruments, Inc. Baratron® and TOOLweb® are registered trademarks, and MultiGas™ is a trademark of MKS Instruments, Inc., Andover, MA. All rights reserved. Windows® and Microsoft® are registered trademarks of Microsoft Corporation, Seattle, WA. Pentium® is a registered trademark of Intel Corporation, Santa Clara, CA. Swagelok® is a registered trademark of Swagelok Marketing, Co., Solon, OH. Viton® is a registered trademark of E.I. Dupont Co., Wilmington, DE.