Radial inserter process

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Shenzhen Southern Machinery Sales And Service Co., Ltd

The document describes the process of an inline sequencer configuration for surface mount component assembly. Components are indexed from ammo boxes or reels by dispensing heads and cut from tape. The components are then snapped into carrier clip clamps on a conveyor chain. As the chain travels, the components are verified, have leads cut, and are sensed to check for missing components before being transferred to insertion heads. The insertion heads guide the components into PCB holes, push the components down, and the clinch cuts and clinches the leads before retracting.

Technology

www.smthelp.com
Inline Sequencer Configuration
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Inserter
Sequencer
Sequencer
Chain
Dispensing
heads
Top
View

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• Component is indexed by dispensing head from ammo box or reel
• Component is cut from its ammo box or reel tape
• Component is snapped into the carrier clip clamps
Ammo box/reels
Dispensing
heads

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31

www.smthelp.com
827
28
Direction of chain travel
29 30 31
• The Cutter Station cuts the paper tape from the component leads
1 2 3 4 5 6 7
Cutter Station

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The optional Component Verification (ERV) verifies component is correct:
- Correct component - Correct polarity - Correct dispensing head location
+ -
Optional ERV
(Expanded Range Verifier)
+ -

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31• The component sensor examines the chain clip for a component
and notifies the operator if a component is missing
Component Sensor

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31•The Component Transfer Assembly (CTA) transfers the component
from the chain clip to the insertion head
Component Transfer Assy
Insertion head
CTA Upper Guide
CTA Lower Guide
Insertion head guide jaw

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Clinch raises to the bottom of the PCB
• The Insertion head guides the leads into the holes in the PCB
Insertion head

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Insertion Head retracts at a 45 0
angle
• The Pusher Tip pushes the component to the PCB and inserts the leads
through the PCB and into the opening of the Clinch
Insertion head

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31• The Clinch cuts the component leads and clinches them before returning
to its lower position
Insertion head

www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Insertion head
• The Clinch cuts the component leads and clinches them before returning
to its lower position

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Waste Streams from Printed Circuit Board Manufacturing Waste Stream Waste Stream Waste Source Description Composition Cleaning/Surface preparation 1. Airborne particulates 2. Acid fumes/organic vapors 3. Spent acid/alkaline solution 4. Spent halogenated solvents 5. Waste rinse water Catalyst application/ Electroless plating 1. Spent electroless copper bath 2. Spent catalyst solution 3. Spent acid solution 4. Waste rinse water Pattern printing/masking 1. Spent developing solution 2. Spent resist removal solution 3. Spent acid solution 4. Waste rinse water Electroplating 1. Spent plating bath 2. Waste rinse water Etching 1. Spent etchant 2. Waste rinse water Board materials, sanding materials, metals, fluoride, acids, halogenated solvents, alkali. Acids, stannic oxide, palladium, complexed metals, chelating agents. Vinyl polymers, chlorinated hydrocarbons, organic solvents, alkali. Copper, nickel, tin, tin/lead, gold, fluoride, cyanide, sulfate. Ammonia, chromium, copper, iron, acids.

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Reels or ammo packs of radial leaded components are loaded on the sequencer module, dispensed, and inserted in the PCB following the programmed sequence. Component dispensing heads remove components from the carrier tape and place them in component carrier clips located on the sequencer chain assembly. The sequencer chain assembly transports the components to the insertion area. While the components are on the sequencer chain assembly, the carrier tape is removed. The component transfer assembly transfers components from the sequencer chain assembly into the insertion head tooling. The insertion tooling guides the leads through the holes in the PC board. The cut and clinch unit cuts and then forms the leads, securing the component in the PC board.

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We design and manufacture Odd Form component auto insertion machine，SMT equipment, and providing spare parts service. Worldwide Installation and on site support and training. 1,Please visit : www.smthelp.com 2, Find us more: https://www.facebook.com/autoinsertion 3, Know more our team: https://cn.linkedin.com/in/smtsupplier 4, Welcome to our factory in Shenzhen China 5, Google：Auto+Insertion 6, Looking forward to your email: info@smthelp.com

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Radial inserter process

1. www.smthelp.com Components RadialAxial

2. www.smthelp.com Inline Sequencer Configuration 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Inserter Sequencer Sequencer Chain Dispensing heads Top View

3. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • Component is indexed by dispensing head from ammo box or reel • Component is cut from its ammo box or reel tape • Component is snapped into the carrier clip clamps Ammo box/reels Dispensing heads

4. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

5. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

6. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

7. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

8. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

9. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

10. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

11. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

12. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

13. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

14. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

15. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

16. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

17. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

18. www.smthelp.com 827 28 Direction of chain travel 29 30 31 • The Cutter Station cuts the paper tape from the component leads 1 2 3 4 5 6 7 Cutter Station

19. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

20. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

21. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

22. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

23. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The optional Component Verification (ERV) verifies component is correct: - Correct component - Correct polarity - Correct dispensing head location + - Optional ERV (Expanded Range Verifier) + -

24. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

25. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

26. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

27. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing Component Sensor

28. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

29. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31

30. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31•The Component Transfer Assembly (CTA) transfers the component from the chain clip to the insertion head Component Transfer Assy Insertion head CTA Upper Guide CTA Lower Guide Insertion head guide jaw

31. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The Clinch raises to the bottom of the PCB • The Insertion head guides the leads into the holes in the PCB Insertion head

32. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 • The Insertion Head retracts at a 45 0 angle • The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch Insertion head

33. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position Insertion head

34. www.smthelp.com 1 2 3 4 5 6 7 827 28 Direction of chain travel 29 30 31 Insertion head • The Clinch cuts the component leads and clinches them before returning to its lower position

35. www.smthelp.com End of Process

Radial inserter process

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Radial inserter process