Auto insertion machine roi evaluation
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Auto insertion machine roi evaluation
- 1. www.smthelp.com INPUTS Financial Machine Price Depreciation Time (Years) Electricity Cost ($/kWHr) US$ 205,000 5 US$ 0.1200 Machine Data Configuration Pass Thru / Non Pass Thru Spec Speed Dual Span (2.5/5.0) Pass Thru (Automatic BDH) 22,000 Labor Rates / Hour Machine Operator Maintenance US$ 15.00 US$ 15.00 Factory Work Time Hours / Day Days / Week Weeks / Year 8 5 50 Hand Labor Hand Labor Rate Insertion Rate / Hour US$ 15.00 240 Include Lead preparation Time Auto Insertion Machine ROI Invenstment
- 2. www.smthelp.com OUTPUTS Production Data Insertions Needed 1,181,150 Annual Component Insertion Machine Work Time Machine Time 112 Hours to MFG Hours in Year 2000 Machine Utilization 5.60% Machine Yearly Costs Depreciation US$ 41,000 Straight Line Depreciation Utilities US$ 28 Electricity for Machine & Air Maintenance US$ 540 Parts & Labor for Machine Operator US$ 1,680 Operator Time @ machine Part time Total Yearly Costs US$ 43,248 Sum of all costs Auto Insertion Machine ROI
- 3. www.smthelp.com Hand Labor Equivalents Labor Hours 5,000 Labor Costs US$ 75,000 MACHINE DRIVEN SAVINGS Hand Placement Cost US$ 75,000 Per Year Machine Placement Cost US$ 43,248 Per Year Annual Savings US$ 31,752 Per Year Auto Insertion Machine ROI MI vs AI
- 4. www.smthelp.com Price Unit Notes Machine Cost US$ 205,000 $ Machine Costs Depreciation Time 5 Years Straight Line Assumed Yearly Deprciation Expense US$ 41,000 Result Work Days per Week 5 Days Hours Per Day 8 Hours Weeks per year 50 Weeks Hours per Year Available 2,000 Hrs/Year Work Hours per Year PM Hours per 100 Hrs 12 Hours Maintenance Machine Working Hours 300 Hours Total Production Hours Maintenance Intervals 3 Periods Maintenance Times Maintenance Time 36 Hours Maintenance Times Maintenance Labor Cost US$ 540 Costs Labor Hours x Rate Production Hours Needed 300 Hours Machine Production Time Intrinsic Availability 94.00% Uptime Downtime (Increased based on Age) Lost Hours 54 Hours/Yr Downtime Machine Hours To Produce 354 Hours Production Hours Guide Jaw / Clinch Costs US$ 3,000 Cost Per Unit Tooling Replacement 6,000,000 Cycles Cycles per replacement Tooling Replacements / Yr 0 Replacements Replacements Needed Yearly Replacement Costs US$ 0.00 Costs Total Yearly Tooling Costs Chain Clip Replacments US$ 780 Cost Cost Per Replacement Tooling Replacement 15,000,000 Cycles Cycles per replacement Tooling Replacements / Yr 0 Replacements Replacements in a Year Yearly Replacement Costs US$ 0.00 Costs Total Yearly Chain Costs Auto Insertion Machine Cost
- 5. www.smthelp.com Electrical Energy Costs Series 88 Energy Demand 1.1 kWatts Hours Running 112 From Sheet 1 kWatt-Hours Consumed per year 123.20 kWatt-Hours Machine Electricity Costs US$ 14.78 Electric Costs Air Consumption Costs Series 88 Air Demand 4 CFM @ 90PSI Hours Running 112 From Sheet 1 CFM Consumed per year 448 CFM/Yr Ratio of CFM to Horsepower 3 Approximately Horsepower to Watts 750 Watts/HP kWatt-Hours Consumed 112.00 kWatt-Hours Air Compressor Electricity Costs US$ 13.44 Air Electricity Costs AI Machine Power consumption
- 6. www.smthelp.com Welcome inquiry 1,Please visit : www.smthelp.com 2, Find us more: https://www.facebook.com/autoinsertion 3, Know more our team: https://cn.linkedin.com/in/smtsupplier 4, Welcome to our factory in Shenzhen China 5, Look at machine running video: https://youtu.be/LdpOUo_1vLk 6, See more in Youtube: Auto+Insertion