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© 2013 Fluke Corporation.
Fluke Calibration
Web Seminar Series
Real-world expertise and practical
tips about electrical, flow, pressure,
RF and temperature calibration
How to Calibrate an
Infrared Thermometer
Today’s Web Seminar
How to Calibrate an IR Thermometer
May 7, 2013
How do you know that your infrared calibrations are accurate? Register for this free
webinar from Fluke Calibration to learn how to improve the accuracy of your infrared
thermometer calibrations. Topics discussed will include sources of uncertainty,
calibration equipment required, overview of the calibration procedure, review of a
sample uncertainty budget, and recommendations for reporting results.
2
Your Presenter
Frank Liebmann
• B.S. Electrical Engineering University of Utah
• 9 years with Fluke/Hart Scientific
– Sr. Design Engineer
– Radiation Thermometry Engineer
• Chairman ASTM Subcommittee E20.02 on Radiation Thermometry
• 20 years U.S. Army
• frank.liebmann@fluke.com
• Phone: 801.763.1700 3
What we will be talking about…
• Sources of uncertainty
• Calibration equipment
• Traceability schemes
• Laboratory setup
• Calibration procedure
• Uncertainty analysis
• Reporting your results
• Questions
4
Introduction
• IR thermometry calibration can be accurate
• Proper procedure must be followed
• ASTM E2847, “Standard Practice for Calibration and
Accuracy Verification of Wideband Infrared
Thermometers”
5
Sources of Uncertainty
• Major
– Emissivity estimation of the calibration source
– Field-of-view of the infrared thermometer
– Temperature gradients on the radiation source
– Improper alignment of the infrared thermometer
– Calibration temperature of the radiation source
– Ambient temperature
– Reflected temperature
• Minor
– Source heat exchange
– Atmospheric absorption
– Noise
– Display Resolution
6
Calibration Equipment
• Mandatory
– Thermal radiation source
– Transfer Standard
– Ambient Temperature Thermometer
– Mounting Device
– Distance Measuring Device
• Non-mandatory
7
Thermal Radiation Source
• Calibrated source
– Flat Plate
– Cavity
• Provides thermal radiation
8
Thermal Radiation Source
Size of the thermal radiation source
• For Fluke IR thermometer models
– 5” (~ 125 mm) diameter is enough
• Other IR thermometer manufacturers
– Consult manufacturer
– Testing
9
Transfer Standard
• Contact Thermometry (Scheme I)
– PRT, thermistor, or thermocouple
• Non-contact Thermometry (Scheme II)
– Radiation thermometer
• More discussion under ‘Traceability Schemes’
• Implementation
– Internal
– Third-party laboratory
10
Ambient Temperature Thermometer
• Monitor laboratory conditions
• Use to control uncertainties
– Reflected ambient radiation
– Ambient temperature
11
Mounting Device
• Holds IR thermometer
• Maintains alignment and measuring distance
• May be any of the following
– A tripod
– A fixture
– A hand
12
Distance Measuring Device
• Used to verify measuring distance
• Measuring distance: “Distance or distance range between
the radiation thermometer and the target (measured
object) for which the radiation thermometer is designed.”
IEC 62492-1
• Use:
– Tape measure
– Measuring rod
13
Non-mandatory Equipment
Items that may be used on special calibrations
• Aperture
• Frost / dew prevention
14
Traceability Schemes
• Scheme I
– Contact traceability
• Scheme II
– Radiometric traceability
15
Traceability Schemes
4180 and 4181 scheme
16
SCHEME I
SCHEME II
SCHEME II
Laboratory Setup
• Laboratory temperature limits
– Ambient temperature uncertainty
– Reflected temperature uncertainty
17
Laboratory Setup - Incorrect
• A heat source facing a
flat-plate
• A flat-plate facing an
exterior wall
– Especially a window
• A flat-plate in the
vicinity of air drafts
– HVAC vent
– Commonly used traffic
way
18
Laboratory Setup - Incorrect
• A heat source facing a
flat-plate
• A flat-plate facing an
exterior wall
– Especially a window
• A flat-plate in the
vicinity of air drafts
– HVAC vent
– Commonly used traffic
way
19
Laboratory Setup - Incorrect
• A heat source facing a
flat-plate
• A flat-plate facing an
exterior wall
– Especially a window
• A flat-plate in the
vicinity of air drafts
– HVAC vent
– Commonly used traffic
way
20
Laboratory Setup - Correct
• Well controlled reflected temperature
• Sufficient spacing from other instruments
• Isolated from air drafts in room
21
Controlling Reflected Temperature
• Especially a concern for lower temperature calibrations
22
Calibration Procedure
• Preparation
• Calibration Points
• Procedure
23
Preparation
• Allow infrared thermometer time to reach room
temperature (at least 15 minutes)
• Lens cleaning
– Only clean if requested by customer
– Clean per manufacture's instructions
• Set up any special equipment
• Set radiation source to desired temperature
• Allow radiation source time to stabilize
24
Calibration Points
What calibrations point to use?
• Determined by the customer
• Laboratory may offer advice
– Over wide range, minimum 3 points
– Narrow range, 1 or 2 points may be fine
• Best practice to perform calibration from lowest
cal point to highest
25
Calibration Procedure
Procedure for each calibration point
• Set IR thermometer reflected temperature (if available)
• εIRT = εS
– εS is adjustable on a 4180 and 4181
• Align IR thermometer
– Set distance (Z-direction)
– Align side-to-side and up-and-down (X- and Y-directions)
– IR thermometer should be no more than 5° from normal to target
surface
• Make measurement
– Make measurement 10 times IR thermometer response time
– For instance: IR thermometer respose time 0.5 s, make measurement for 5 s
• Procedure < 15 s
26
Procedure – Measuring Distance
27
Procedure - Alignment
• Laser Alignment
• Maximizing Alignment
28
Uncertainty Analysis
29
Uncertainty Desig. Type
U(100 °C)
(°C)
Source Calibration temperature U1 B 0.268
Source emissivity U2 B 0.128
Reflected ambient radiation U3 A 0.031
Source heat exchange U4 B 0.012
Ambient Conditions U5 B 0.001
Source uniformity U6 A 0.163
Infrared
Thermometer
Size-of-source effect U7 B 0.019
Ambient temperature U8 A 0.050
Atmospheric absorption U9 B 0.020
Noise U10 A 0.100
Display Resolution U11 A 0.058
Combined Expanded Uncertainty (k=2) 0.364
Reporting Your Results
Every report of calibration should contain:
• Title
• Unique identification of the calibrated infrared thermometer
• Record of the person who performed the calibration
• Date of calibration
• Source temperature versus infrared thermometer readout
temperature
• Measuring distance
• Emissivity setting of the infrared thermometer
• Diameter of the source
• Ambient temperature
• Description of the aperture including aperture distance (if used)
• Measurement uncertainties
30
Supplemental Information
• Description of the calibration procedure
• List of reference instruments
• Traceability statement
• Description of the uncertainty budget
31
Summary
• Follow proper procedure
• Better calibration
• Happy customers
32
© 2013 Fluke Corporation
Thank you.
For information about other web seminars in this series,
including previously recorded web seminars, visit:
www.flukecal.com/webseminars
Fluke also offers in-depth training courses in calibration
and metrology. For class descriptions, schedules, and
registration, visit:
www.flukecal.com/training
Be the first to know. Sign up for Fluke Calibration
e-news bulletins, and the quarterly Total Solutions in
Calibration newsletter:
www.flukecal.com/signmeup

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How to calibrate an ir thermometer, frank liebmann, 2013 05-07

  • 1. © 2013 Fluke Corporation. Fluke Calibration Web Seminar Series Real-world expertise and practical tips about electrical, flow, pressure, RF and temperature calibration How to Calibrate an Infrared Thermometer
  • 2. Today’s Web Seminar How to Calibrate an IR Thermometer May 7, 2013 How do you know that your infrared calibrations are accurate? Register for this free webinar from Fluke Calibration to learn how to improve the accuracy of your infrared thermometer calibrations. Topics discussed will include sources of uncertainty, calibration equipment required, overview of the calibration procedure, review of a sample uncertainty budget, and recommendations for reporting results. 2
  • 3. Your Presenter Frank Liebmann • B.S. Electrical Engineering University of Utah • 9 years with Fluke/Hart Scientific – Sr. Design Engineer – Radiation Thermometry Engineer • Chairman ASTM Subcommittee E20.02 on Radiation Thermometry • 20 years U.S. Army • frank.liebmann@fluke.com • Phone: 801.763.1700 3
  • 4. What we will be talking about… • Sources of uncertainty • Calibration equipment • Traceability schemes • Laboratory setup • Calibration procedure • Uncertainty analysis • Reporting your results • Questions 4
  • 5. Introduction • IR thermometry calibration can be accurate • Proper procedure must be followed • ASTM E2847, “Standard Practice for Calibration and Accuracy Verification of Wideband Infrared Thermometers” 5
  • 6. Sources of Uncertainty • Major – Emissivity estimation of the calibration source – Field-of-view of the infrared thermometer – Temperature gradients on the radiation source – Improper alignment of the infrared thermometer – Calibration temperature of the radiation source – Ambient temperature – Reflected temperature • Minor – Source heat exchange – Atmospheric absorption – Noise – Display Resolution 6
  • 7. Calibration Equipment • Mandatory – Thermal radiation source – Transfer Standard – Ambient Temperature Thermometer – Mounting Device – Distance Measuring Device • Non-mandatory 7
  • 8. Thermal Radiation Source • Calibrated source – Flat Plate – Cavity • Provides thermal radiation 8
  • 9. Thermal Radiation Source Size of the thermal radiation source • For Fluke IR thermometer models – 5” (~ 125 mm) diameter is enough • Other IR thermometer manufacturers – Consult manufacturer – Testing 9
  • 10. Transfer Standard • Contact Thermometry (Scheme I) – PRT, thermistor, or thermocouple • Non-contact Thermometry (Scheme II) – Radiation thermometer • More discussion under ‘Traceability Schemes’ • Implementation – Internal – Third-party laboratory 10
  • 11. Ambient Temperature Thermometer • Monitor laboratory conditions • Use to control uncertainties – Reflected ambient radiation – Ambient temperature 11
  • 12. Mounting Device • Holds IR thermometer • Maintains alignment and measuring distance • May be any of the following – A tripod – A fixture – A hand 12
  • 13. Distance Measuring Device • Used to verify measuring distance • Measuring distance: “Distance or distance range between the radiation thermometer and the target (measured object) for which the radiation thermometer is designed.” IEC 62492-1 • Use: – Tape measure – Measuring rod 13
  • 14. Non-mandatory Equipment Items that may be used on special calibrations • Aperture • Frost / dew prevention 14
  • 15. Traceability Schemes • Scheme I – Contact traceability • Scheme II – Radiometric traceability 15
  • 16. Traceability Schemes 4180 and 4181 scheme 16 SCHEME I SCHEME II SCHEME II
  • 17. Laboratory Setup • Laboratory temperature limits – Ambient temperature uncertainty – Reflected temperature uncertainty 17
  • 18. Laboratory Setup - Incorrect • A heat source facing a flat-plate • A flat-plate facing an exterior wall – Especially a window • A flat-plate in the vicinity of air drafts – HVAC vent – Commonly used traffic way 18
  • 19. Laboratory Setup - Incorrect • A heat source facing a flat-plate • A flat-plate facing an exterior wall – Especially a window • A flat-plate in the vicinity of air drafts – HVAC vent – Commonly used traffic way 19
  • 20. Laboratory Setup - Incorrect • A heat source facing a flat-plate • A flat-plate facing an exterior wall – Especially a window • A flat-plate in the vicinity of air drafts – HVAC vent – Commonly used traffic way 20
  • 21. Laboratory Setup - Correct • Well controlled reflected temperature • Sufficient spacing from other instruments • Isolated from air drafts in room 21
  • 22. Controlling Reflected Temperature • Especially a concern for lower temperature calibrations 22
  • 23. Calibration Procedure • Preparation • Calibration Points • Procedure 23
  • 24. Preparation • Allow infrared thermometer time to reach room temperature (at least 15 minutes) • Lens cleaning – Only clean if requested by customer – Clean per manufacture's instructions • Set up any special equipment • Set radiation source to desired temperature • Allow radiation source time to stabilize 24
  • 25. Calibration Points What calibrations point to use? • Determined by the customer • Laboratory may offer advice – Over wide range, minimum 3 points – Narrow range, 1 or 2 points may be fine • Best practice to perform calibration from lowest cal point to highest 25
  • 26. Calibration Procedure Procedure for each calibration point • Set IR thermometer reflected temperature (if available) • εIRT = εS – εS is adjustable on a 4180 and 4181 • Align IR thermometer – Set distance (Z-direction) – Align side-to-side and up-and-down (X- and Y-directions) – IR thermometer should be no more than 5° from normal to target surface • Make measurement – Make measurement 10 times IR thermometer response time – For instance: IR thermometer respose time 0.5 s, make measurement for 5 s • Procedure < 15 s 26
  • 27. Procedure – Measuring Distance 27
  • 28. Procedure - Alignment • Laser Alignment • Maximizing Alignment 28
  • 29. Uncertainty Analysis 29 Uncertainty Desig. Type U(100 °C) (°C) Source Calibration temperature U1 B 0.268 Source emissivity U2 B 0.128 Reflected ambient radiation U3 A 0.031 Source heat exchange U4 B 0.012 Ambient Conditions U5 B 0.001 Source uniformity U6 A 0.163 Infrared Thermometer Size-of-source effect U7 B 0.019 Ambient temperature U8 A 0.050 Atmospheric absorption U9 B 0.020 Noise U10 A 0.100 Display Resolution U11 A 0.058 Combined Expanded Uncertainty (k=2) 0.364
  • 30. Reporting Your Results Every report of calibration should contain: • Title • Unique identification of the calibrated infrared thermometer • Record of the person who performed the calibration • Date of calibration • Source temperature versus infrared thermometer readout temperature • Measuring distance • Emissivity setting of the infrared thermometer • Diameter of the source • Ambient temperature • Description of the aperture including aperture distance (if used) • Measurement uncertainties 30
  • 31. Supplemental Information • Description of the calibration procedure • List of reference instruments • Traceability statement • Description of the uncertainty budget 31
  • 32. Summary • Follow proper procedure • Better calibration • Happy customers 32
  • 33. © 2013 Fluke Corporation Thank you. For information about other web seminars in this series, including previously recorded web seminars, visit: www.flukecal.com/webseminars Fluke also offers in-depth training courses in calibration and metrology. For class descriptions, schedules, and registration, visit: www.flukecal.com/training Be the first to know. Sign up for Fluke Calibration e-news bulletins, and the quarterly Total Solutions in Calibration newsletter: www.flukecal.com/signmeup