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IRJET- Investigation on Behaviour of MSW Geopolymer Concrete
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IRJET- Investigation on Behaviour of MSW Geopolymer Concrete
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2571 INVESTIGATION ON BEHAVIOUR OF MSW GEOPOLYMER CONCRETE G. ABARNA1, P. GOKHULNALLI2, S. SATHEESH3, Mr. S.M SARAVANAN4, Dr. M. SIVARAJA5 1,2,3N.S.N COLLEGE OF ENGINEERING AND TECHNOLOGY, TAMIL NADU, INDIA 4ASSISTANT PROFESSSOR, N.S.N COLLEGE OF ENGINEERING AND TECHNOLOGY, TAMIL NADU, INDIA 5PRINCIPAL, N.S.N COLLEGE OF ENGINEERING AND TECHNOLOGY, TAMIL NADU, INDIA ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract— Concrete is the most versatile, durable and reliable construction material. Next to water concrete is the most used material, which requires large quantities of Portland cement. The use of Ordinary Portland Cement leads to the emission of Carbon dioxide, cause global warming and rise the atmospheric temperature. Then the major problem faced is disposal of municipal solidwaste. Inordertoovercome the problem of emission of Carbon dioxide and land fill we have used Geopolymer concrete based on MSW ash. The concrete is made of MSW ash, fly ash, Sodium hydroxide, Sodium silicate, Fine aggregate, and Coarse aggregate. The Flyash, MSW ash, and activators such as Sodium hydroxide(NaOH) and Sodium silicate(Na2SiO3) are used as binder. The concrete is made with 20% and 30% replacement of MSW ash in total binder content. The grade chosen for the concrete is M30 and the activators is mixed for 14 molarity(14M). Varioustestwashandled inlaboratoryandthe strength of the concrete is discussed in this project. Index Terms— MSW. Concrete, Reduction of emission of CO2, Geo-polymer concrete, Flyash, Innovative construction material. 1. INTRODUCTION Portland cement has been a very satisfactory hydraulic binder for structural applications for a long time now; however, there are many new issues stemming from itsever increasing use. Cement production consumes huge quantities of virgin materials, is energy-intensive, and leads to high emission of the greenhouse gas ie., CO2. Again, Sulphur dioxide emission also can be very high, depending upon the type of fuel used. Installation of new cement plants is becoming increasingly capital-intensive. Finally, of late, many cement concrete structures have exhibited early distress and problems, which has an adverse effect on the resource productivity of the industry. „ Geopolymer Concrete‟ (GPC) is a type of inorganic polymer composite, which has recently emerged as a prospective binding material based on novel utilization of engineering materials. It has the potential to form a substantial element of an environmentally sustainable construction industry by replacing/supplementing the conventional concretes. GPC can be designed as high strength concrete with good resistance to chloride penetration, acid attack. Sulphate attacked. Thegeo-polymeric concretesarecommonlyformed by alkali activation of industrial alumino silicate waste materials such as fly ash (FA) and ground granulated blast furnace slag (GGBS), and have very small footprints of greenhouse gases when compared to traditional concretes. Because of possible realizationofevensuperiorchemical and mechanical properties compared to Ordinary Portland cement (OPC) based concrete mixes, and higher cost effectiveness. The reaction of fly ash with an aqueous solution containing Sodium Hydroxide and Sodium Silicate in their mass ratio, results in a material with three dimensional polymericchain and ring structure consisting of Si-O-Al-O bonds, 2. PRELIMINARY AND EXPERIMENTALINVESTIGATIONS 2.1 General This chapter explains about the practical of the progress in our project such as preliminaryexaminationofmaterialslike specific gravity, Sieve analysis, Liquid and Plastic limit. Also properties and specifications of material using such as clay, orange peel, eggshell, quarry dust and limestone powder were illustrated and studied detailed. 2.2. Materials used 1) Flyash 2) GGBS 3) Coarse aggregate
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2572 4) Fine aggregate 5) sodium Hydroxide 6) Silicate solution 7) MSW As 2.3 Properties and Investigations 1. Fly ash TABLE 1 COMPOSITION OF FLYASH Chemical properties % by mass Flyash Sio2+Al2O3+Fe2O3 90.5%max SiO2 58% max CaO 3.6% min SO3 1.8% min Na2O 2% max L.O.I 2%min MgO 1.91% min 2. Fine aggregate The Specific gravity test and finesse modulus test for sand was done using pycnometer and sieve respectively in laboratory, the fine aggregate which was used is concluded as ZONE II TABLE 2 SPECIFIC GRAVITY TEST ON FINE AGGREGATE Weight Kg ws 0.1 Wbw 1.520 wbsw 1.580 Specific gravity 2.5 Specific gravity G = WS/WW WW = WS+WBW-WBSW = 0.04 G = 0.1/0.04 = 2.5 TABLE 3 FINESS MODULUS OF FINE AGGREGATE IS Sieve Weight of soil retained (g) Cumulative weight retained (g) Soil retained as % Soil passing percentage 4.75 mm 002.96 002.96 00.296 99.704 2.36 mm 021.62 024.58 02.458 97.542 1.18mm 240.00 264.58 26.458 73.540 600 micron 410.00 644.58 64.458 35.542 300 micron 305.00 979.58 97.958 02.050 180 micron 016.20 995.78 99.578 00.430 150 micron 001.41 997.19 99.719 00.281 90 micron 001.44 999.63 99.963 0.137 75 micron 000.43 999.06 99.906 0.044 Pan 000.94 1000.00 100.000 0 3. Coarse aggregate The Specific gravity test and finesse modulus test for sand was done using pycnometer and sieve respectively TABLE 4 SPECIFIC GRAVITY TEST ON COARSE AGGREGATE Weight Kg ws 0.2 Wbw 1.480 wbsw 1.610 Specific gravity 2.85
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2573 Specific gravity G = WS/WW WW =WS+WBW-WBSW = 0.2+1.480-1.610 = 0.07 G = 0.2/0.07 = 2.85 TABLE 5 FINESS MODULUS OF COARSE AGGREGATE IS Sieve Weight of aggregate retained (kg) Cumulative weight retained (kg) Aggregate retained as % Passing percent age 40mm 0.000 0.000 0.000 100 25mm 0.025 00.025 00.17 99.83 20mm 6.350 06.375 42.50 57.50 16mm 4.825 11.200 74.66 25.34 12.5 mm 3.365 14.565 97.10 02.90 10mm 0.230 14.795 98.63 01.37 6.3 mm 0.170 14.965 99.77 00.23 4.75 mm 0.002 14.967 99.78 00.22 Pan 0.040 15.000 100.00 00.00 3. MIX DESIGN AND REPLACEMENT RATIO Unit weight of concrete = 2400 Kg/m³ The aggregate occupies the largest volume(about75to85% by mass) in GPC The unit total volume occupy by the aggregate is assumed 77% Max. of combined aggregate = 76/100*2400 = 1825 Kg/m³ The grading of coarse aggregate = 70%(20mm) = 70/100*1825 = 1277.5 Kg/m³ The grading of fine aggregate = 30% = 30/100*1825 = 547.5 Kg/m³ Assume Alkaline liquids to binder ratio is 0.5 Assume Alkaline solution is 0.5 Kg/m³ The total mass of flyash and Alkaline solution = 2400-1825 = 575 Kg/m³ Flyash and Alkaline solution = 1+0.5 = 1.5 Kg/m³ Flyash = 552/1.5 = 383.33 Kg/m³ Mass of Alkaline solution = 575-383.33 = 191.67 Kg/m³ Sodium silicate and Sodium hydroxide solution to be 2.3 % Sodium hydroxide solution = 191.67/ (1+2.3) = 59.81 Kg/m³ Sodium silicate solution = 191.67-59.81 = 136.9 Kg/m³ TABLE 6 MIX PROPTION FOR M30 GRADE CONCRETE Ingredients of geopolymer concrete Fly ash NaOH Na2 SiO3 Sand Coarse aggregate Quantity (kg/m3) 383 59.81 136.9 547.5 1,277.5 Proportion 1 0.5 1.42 3.33 4. PREPARATION OF ALKALAI SOLUTION In this paper the compressive strength of geopolymer concrete is examined for the mix of molarity of sodium hydroxide in 14M.The molecular weight of sodium hydroxide is 40. To prepare 14 molar sodiumhydroxidesolution,560gof sodium hydroxide flakes are weighted and they can be dissolved in distilled water to form 1 lit solution. For this volumetric flask of 1 lit capacity is taken sodium hydroxide flakes are added slowly to distilled water to prepare 1-liter solution. The mixture of sodium silicate solution and sodium hydroxide solution forms the alkaline liquid.Acombinationof alkaline silicate solution and alkaline hydroxide solution was chosen as the alkaline liquid. Sodium-based solutions were chosen because they were cheaper than potassium- based solutions. The Alkali activator solution has to be prepared 24 hours advance before use. The Sodium hydroxide is available in small flakes and Sodium Silicate in crystal formsdepending on the required solution of different morality has to be prepared.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2574 [] 29.99 [] 48.22 22.6 40.33 7 D AYS 2 8 D AYS COMP RES S IVE S TRENGTH(N/ MM2 ) GPC GPC(20%) GPC(30%) 5. MIXING AND CASTING OF CONCRETE TABLE 7 REPLACEMENT PROPTION OF FLYASH S.NO. NAME FLYASH MSW ASH ALKALINE SOLUTION 1 A 100% - NAOH-14M 2 B 80% 20% NAOH-14M 3 C 70% 30% NAOH-14M A - GPC, B - GPC(20%), C - GPC(30%), M - Molarity 5.1. Mixing of concrete Thorough mixing of materials is essential fortheproduction of uniform course. The mixing should ensure that the mass becomes homogeneous, uniform in colour and consistency. The mixing was done by hand mixing of coarse aggregate and cement, adding water at appropriate of mixing. 5.2. Casting and compaction of concrete After mixing, the moulds are filled immediately by pouring the concrete inside manually by using trowel with three layers. Compaction of concrete is process adopted for expelling the entrapped air from theconcrete.Intheprocess of mixing, transporting and placingofconcreteairislikelyto get entrapped. Compaction is done here is manually with slump test rod in the way of dispersing the homogeneous mix to avoid entrapment of air. Not strong blows as for as for strong concrete is given, blows of 10-15 numbers are given for three layer. During compaction the strokes should be distributed in a surface of concrete, and should not forcibly strike the bottom of the mould. After the top layer has been compacted, a strike off bar is used to strike out the excess concrete. The finishing is done with the trowel by tapping the top surface. 6. RESULT AND DISCUSSION 6.1. Compressive Strength Test TABLE 8 COMPRESSIVE STRENGTH TEST RRESULT SL.NO NAME SPECIMENS COMPRESSIVE STRENGTH(N/mm2) 7 DAYS 28 DAYS 1 A GPC 23.50 29.99 2 B GPC(20%) 24.18 48.22 3 C GPC(30%) 22.6 40.33 6.2. Flexural Strength Test TABLE 9 FLEXURAL STRENGTH TEST RRESULT SL.NO NAME SPECIMENS COMPRESSIVE STRENGTH(N/mm2) 7 DAYS 28 DAYS 1 A GPC 3.6 4.2 2 B GPC(20%) 4.5 5.5 3 C GPC(30%) 3.5 4.4
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2575 [] 3.85 [] 4.6 3.95 4 7 D AYS 2 8 D AYS S P LIT TENS ILES TREN GT H(N/ MM2 ) GPC GPC(20%) GPC(30%) 6.3. Split Tensile Strength Test TABLE 10 SPLIT TENSILE STRENGTH TEST RRESULT SL.NO NAME SPECIMENS COMPRESSIVE STRENGTH(N/mm2) 7 DAYS 28 DAYS 1 A GPC 3 3.85 2 B GPC(20%) 4.3 4.6 3 C GPC(30%) 3.95 4 7. CONCLUSIONS We conclude that, in our project we have successfully replaced Municipal solid waste ash up to 20% and 30% of fly ash content in Geopolymer concrete. The use of Municipal solid waste ash helps to stop the landfill which also destroys the soil. By keeping the conceptofGeopolymerconcrete,our project is applied. In our experimental project, we fixed the designation of M30 grade but we achieved about 48.22 N/mm2 for 20% mix of MSW ash in Geopolymer Concrete in place of flyash. On increase in ratio of MSW ash in concrete the workability decreases At last, our concrete is eco-friendly and never emit any greenhouse gas while hydrating. REFERENCES 1. Aminul Islam Laskar and Rajan Bhattacharjee, (21st – 23rd2012.) “Effect of Plasticizer a Based Geopolymer Concrete” Proceedings of Internat Engineering (AARCV 2012). 2. Bennet Jose Mathew, Sudhakar,M., Natarajan,C.,(2013) “Strength, Economic and Sustainability Characteristics of Coal Ash –GGBS Based Geopolymer Concrete” Vol. 3 Issue. 1,No- 207 3. Deepa Balakrishnan S., Thomas John V. and Job Thomas (2013), “Properties of Fly ash based Geo-polymer concrete” – AJER, Volume-2 pp-21-25. 4. Gurley, J. T. (2003). Geopolymer; Opportunities for Environmentally Friendly Construction Materials, Paper presented at the Materials 2003 Conference: Adaptive Materials for a Modern Society, Sydney. 5. Gurley, J. T., & Johnson, G. B. (2005). International Workshop on Geopolymer and Geopolymer Concrete,Perth, Australia. 6. Hardjito, D., & Rangan, B. V. (2005). Development and Properties of Low-Calcium Fly Ash-Based Geopolymer Concrete. Research Report GC1, Perth, Australia: Faculty of Engineering, Curtin University of Technology. 7. Jaydeep,S., Chakravarthy ,B.J.,(2013) “Study On Fly Ash Based Geo-Polymer Concrete Using Admixtures” IJETT Volume 4 Issue 10 - ISSN: 2231-5381.
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