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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 685
EEFECT OF COMPRESSIVE STRENGTH WITH AND WITHOUT COARSE
AGGREGATE USING FLY ASH AND SILICA FUME ON HIGH STRENGTH
CONCRETE
M Sujan
Junior Engineer at English and Foreign Languages University
Hyderabad, Telangana State, India
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Abstract - The report presentsanexperimentalstudyonthe
influence of aggregate sizes and silica fume compressive
strength, flexural strength and split tensile strength whichare
the mechanical properties on concrete by using fly ash and
super plasticizer to make a high strength concrete. The
influences of silica fume, type, and size of aggregate onthepre
peak and post peak response of high strength concretes in
bending were investigated by measuring the fracture energy,
the characteristic length, and brittlenessindex. Degradination
of stiffness and strength were also measured, and uniquefocal
point was determinedusingunloading-reloadingcyclesduring
the tests. The degradation of stiffness was correlated to the
local fracture energy, strength degradation permanent crack
mouth opening displacement (CMOD), and permanent
displacement at mid span. Itwasshownthatrelationsbetween
normalized stiffness, load, local energy, CMOD, and deflection
were independent of the partial replacement of cement by
silica fume and of the type and size of aggregate. In gravel
aggregate concretes with and without silica fume, cracks
developed around the aggregates and generally did not
traverse them, due to participle shape and smooth surface,
however, in concretes withsilicafume, cracksurfaceswereless
tortuous and fracture was in a more brittle manner. Test
results are reported from an experimental study in which the
effect of four coarse aggregate types, on the mechanical
properties of low water-cement ratio mixes, namely
compressive strength and flexural strength was investigated.
Firstly design of high strength concrete mix of M60 has made
using Erntroy and Shock lock’s Empirical Graphs .The 10mm
granite chips have been employed for all mixes.
1 .INTRODUCTION
For over ten years, the international community has taken
great strides with implementing High Performance Concrete
(HPC) technology in an effort to extend the service life of
structures and bridges. Forty-five U.S. Departments of
Transportation, the District of Columbia, Puerto Rico and
several Federal agencies responded to a recent survey that
they have incorporated HPC specifications in projects
involving either bridge decks, superstructures and/or
substructures (See enclosed map). These projects took
advantage of either the high strength or high durability
attributes of HPC, or both. The term HPC is used to describe
concretes that are made with carefully selected high quality
ingredients, optimized mixture designs, and which are
batched, mixed, placed, consolidatedandcuredtothehighest
industry standards. Typically, HPC will have a water-
cementations materials ratio (w/cm) of 0.4 or less.
Achievement of these low w/cm concretes often depends on
the effective use of admixtures to achieve high workability,
another common characteristic of HPC mixes. HPC is
advancement in concrete technology that has become
commonplace and the state-of-the-practice, rather than the
exception to the rule. It has provided transportation
departments a construction material with characteristics
engineeredtoensuresatisfactoryperformancethroughoutits
intended service life.
1.1 High Performance Concrete Material and
Performance Characteristics
Different characteristics of concrete in the fresh and
hardened states affect performance. In the fresh state, flow
ability is an important characteristic. Itdescribestheease or
difficulty of placing the concrete depending on the
equipment available. The adequacy of flow for a specific job
will affect the quality of the finished product. Concrete with
high flow ability is easy to place and facilitates the removal
of undesirable air voids in concrete. In fact, self-
consolidating concrete (SCC) is available that flows through
heavily reinforced areas or demanding places and
consolidates under its own mass. Well-consolidated
concretes (either through mechanical vibration or mix
design, as in SCC) are essential in achievinglowpermeability
for long-lasting structures. The important characteristics of
concrete in the hardened state mainly relate to durability
and structural design. The performance characteristics
related to durability include freeze-thaw resistance, scaling
resistance, abrasion resistance, chloride ion penetration,
alkali-silica reactivity, and sulfate resistance. The four
structural design characteristics are compressive strength,
modulus of elasticity, shrinkage, and creep. The
characteristics are determined using standard test
procedures, and grades of performance are suggested for
each characteristic. Durability is of utmost importance for
structures exposed tothe environmentandconcreteforeach
structure may need one or more of these characteristics.
The material characteristics andgradesshouldbeselectedin
accordance with the intended application and theconcrete’s
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 686
environment. For example, a bridge deck supported on
girders needs a specified compressive strength but is
unlikely to require specified values for modulus of elasticity
and creep. It is not necessary to require all performance
characteristics for a given application.
1.2 Structural Design for High Performance
Concert
More cost effective designsare possiblewithHPC. Thisisdue
to the enhanced mechanical properties and the improved
durability characteristics of HPC. The performance benefits
give the designers greater flexibility in selecting the type and
size of a bridge and bridge elements. The designers are able
to use less materials, fewer beams and longer spans for their
HPC projects. The long-term durability of HPC results in
lower maintenance and fewer repairs. All these sum up to
lower construction and life-cycle costs. The three basic cost
elements of a concrete structure are materials, labor, and
markup. Each cost element isaffectedwhenHPCisused. The
primary materials in a concrete structure are concrete,
prestressing steel and non-prestressed steel reinforcement.
The demand forhigherperformancenaturallyleadstohigher
material costs: (1) Concrete - An HPC mix is roughly 30 to40
percent more expensive than a conventional concrete mix.
This is primarily due to a higher cementitious material
content. It is important for the designers to specify the
minimum required concrete strength at each stage of
construction, such as at release of prestress, at handling and
shipping, form removal, and in service. This allows the
contractor and fabricator to select the least expensive mix to
achieve the design objectivesand reduces theriskassociated
with achievinghighconcretestrengths.(2) PrestressingSteel
- More prestressing steel is required to develop the higher
prestress levels possible. Theuseof0.6-inchdiameterstrand
is often necessary to provide these higher prestress levels.
Currently, 0.6-inch diameterstrandcostsslightlymorethana
½-inch strand on a unit weight basis. However, since fewer
strands are needed when using 0.6-inch strands, the overall
cost may not be significantly different. The designers may
consider optimizing the girder sections for greater economy.
(3) Non-prestressed Reinforcement - The use of steel
reinforcing bars in prestressed girders is nominal. No
significant increase in cost is expected.Thelaborrequiredfor
the construction and fabrication of an HPC structure is not
much differentthanforconventionalconcretestructures. For
fabrication plants that have not utilized HPC, the startup
labor cost may be increased due to somechangesinstandard
tooling
2. Meaning of Silica Fume
Silica fume is a byproduct of producing silicon metal or
ferrosilicon alloys. It is usually a gray colored powder
somewhat similar to Portland cement or some fly ashes
2.1 Production of Silica Fume
Silicon metal and alloys are produced in electric furnaces
.These metals are used in many industrial applications like
steel production, aluminum production, and computer chip
fabrication. The raw materials like quartz, coal and
woodchips will be used to produce silica fume. The smoke
that results from furnace operation is collected and sold as
silica fume. Today in the United States, no silica fume is
allowed to escape to the atmosphere
Table -1: Silica Fume Production Chart
Silica Fume: Production
Raw Materials
(Quartz, Coal and Wood Chips)
Furnace
(Temperature 2000c)
Off Gas
Bag House Filter
As Produced Silica Fume
2.2 Properties of Silica Fume
Silica fume consists of Amorphous and Silicon Dioxide(Si02)
.The individual particles are extremely small,approximately
1/100th, the size of an average cement particles. Because of
its fine particles, large surface area, and the high Si02
content, silica fume is a very reactive pozzolan when used in
concrete. Amorphous: This term simply means that silica
fume is not a crystalline material. A crystalline material will
not dissolve in concrete, which must occur before the
material can react. It should be noted that there is a
crystalline material in concrete that is chemically similar to
silica fume. That material is sand. Silicon Dioxide (Si02).This
is the reactive material in silica fume. Silicon Dioxide should
be more than 85% in the silica fume. Silica fumeparticles are
extremely small, with more than 95% of the particles being
less than one micrometer. The particles size is extremely
important for both the physical and chemical contributionof
silica fume in concrete. The bulk density of the as-produced
fume depends upon the metal being made in thefurnaceand
upon how the furnace is operated. Because the bulk density
of the as-produced silica fume is usually very low, it is not
very economical to transport it for long distance. Specific
Gravity is a relative number that tells how silica fume
compares to water. Silica fume has a specificgravityofabout
2.2, which is some what lighter than Portland cement, which
has a specific gravity of 3.15 .Thus, adding silica fume to a
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 687
concrete mixture will not “densify” the concrete in terms of
increasing the density of the concrete. Adding silica fume
bring million and millions of very small particles to a
concrete mixture. Just like fine aggregates fills in the spaces
between coarse aggregate particles, Silica Fume fills in the
spaces between cement grains. Because of its very high
amorphous silicon dioxide content silica fume is very
reactive pozzolanic material in concrete. As the Portland
cement in concrete begins to react chemically, it releases
calcium hydroxide .The silica fume react with this calcium
hydroxide to form additional binder material called calcium
silicate hydrate.
3.0 STATEMENT OF THE PROBLEM
Keeping the importance of the Silica fume in view, an
attempt has been made in the present study to examine the
Effects of Compressive Strength With and Without Coarse
Aggregate on High Strength Concrete by using Fly Ash and
Silica Fume .More specifically the project work has been
carried out. a) To find out the compressive strength of
granite chips of 10mm. b) To find out the flexurestrengthof
granite chips of 10mm.c)To find out thesplittensilestrength
of granite chips of 10mm.
4.0 REVIEW OF LITERATURE
Aykut Cetin and Ramon L Carrasquillo reported the test
results from the experimental study in which the effect of
four coarse aggregate types, locallyavailableincentral texas,
on the mechanical properties of low water cement ratio
mixes, namely compressive strength, elastic modulus, and
flexural strength was investigated.Crushedrivergravel,trap
rock, dolomitic limestoneandcalcitic limestonewereusedin
high performance concrete production in varying amounts:
36, 40, and 44 percent by concrete volume. A constantwater
cement ratio of 0.28 was employed for all mixes
The mineralogical characteristics of coarse aggregate , as
well as the aggregate shape, surface texture and hardness,
appear to be responsible for the differences in the
performances of HPC .It was observed that HPC with
different coarse aggregates appears to lack single equation
that estimates the elastic moduluswithsufficientaccuracyas
in the case of normal strength concretes. This cloud be
attributed to the increased role of coarse aggregate in
concrete mixes with low water cement ratios as results of
improved cement pasteandtransitionzone.TheConclusions
drawn are confined to the HPC defined and based on the
experimental results described. Increasing the coarse
aggregate content beyond 40 percent appears to reduce
comp revise strength. Similar compressive strength test
results for concretes with 36 and 40 percent aggregate
content suggest that the optimum aggregate contentissome
where between 36 and 40 percent for the aggregate used
and at this cement content level. Concretes incorporating
crushed gravel exhibited low compressive strength. This
could be explained by the lack of good mechanical bonding
due to aggregate shape and surface texture. Concretes with
smaller size aggregate exhibits higher compressivestrength
at a given aggregate content level. Thiscouldbeattributed to
the improved bound and more homogenous behavior of
concrete. Increasing coarse aggregate content appears to
result in a reduction in flexural strength for a given
aggregate size. Increasing aggregate content translates into
increased interfacial area that is potentially weaker in
tension than mortar or aggregate. Elastic modules appear to
be independent of aggregate size for a aggregate content.
This is because bond strength is not likely to be a critical
factor to influence the elastic modulus test results at such
low loading level. No single equation seems to represent the
elastic modulus of HPC with sufficient accuracy. This cloud
be explained by the increased role of coarse aggregate in
HPC’s as a results of the improved paste. Due to the lack of a
good estimation for the elastic modulus of HPC’s , theses
values need to be included in the specifications.Foranalysis,
the measured values should be usedinsteadofanypredicted
once the influence of aggregate on the compressive strength
of concrete. A first distinction is made between topological
and mechanical aspects. The quantitative measurement of
the three effects of aggregate on compressive strength gives
accuracy close to 2.2 mpa, on the studied mixes. Such a
model is suitable to be incorporate into software for
computer – aided mixture – purporting and quality – control
of structural concrete, up to the high performance concrete
range. Analysis may be surmised. The paste has a certain
compressive strength, depending on mixture-proportioning
parameters (water cement ratio amount of supplementary
cementitious material,etc.Becomingthe matrixofa granular
skeleton, the strength of the paste undergoes a modification,
due to its maximum thickness (mean distance between two
adjacent coarse aggregates); the lower this distance, the
higher the matrix strength. For high matrix strength, an
additional effect is exceeded by some aggregate, when the
desired concrete strength approaches the inherent strength
of the rock. Ozkan Sengul,Canantasdemir , and Mehmet Ali
Tasdemir investigated the Effect of aggregate type on the
mechanical properties of both normal and high strength
concretes undercompressiveloading..Basalt,sandstone,and
Triassic and Devonian crushed limestone coarse aggregate
were used in the concretes. For each coarse aggregate type,
six concrete mixtures were made with the same Portland
cement and natural sand. In each classes, nominal slump,
effective, water cement ratio, and cement content were kept
constant. In all concrete mixtures,thegradingandmaximum
particles size were the same.
In low-or moderate-strength concretes, Triassic limestone
containing concrete had the highest compressive strength.
In high-strength concrete, however, the compressive
strength of basalt containing concrete had the highest value.
In High-strength concrete, the hysteresis loops of Triassic
and Devonian lime stone concrete are generally narrower
than those of basalt and sandstone concrete. It can be
concluded that the irreversible energy up to prepeak stress
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 688
in compression decreasessignificantlyandtheloopbecomes
narrower with an increase in compressive strength. The
brittleness index increases substantially with the
compressive strength of concretes. The results obtainedcan
be summarized.
In c18 and c25 concretes with Triassic crushed limestone
aggregate, strength is significantly higher than those of
Devonian limestone, sandstone,and basalt.Inconcreteswith
Devonian limestone, sandstone and basalt, elastic mismatch
of aggregate matrix is significant. In concretes with Triassic
crushed limestone, however, elastic modulus of aggregateis
closer to that of the matrix; thus, more uniform stress
concentration may occur at the aggregate matrix interface.
Therefore cracks will be forced to pass through the
aggregate, resulting in a more brittle behavior and
transgranular type of fracture. The waterabsorptionandthe
born characteristics of the triassic limestone may alsoplaya
positive role in the compressive strength. High values of the
strength in these concretes with triassic limestone can be
attributed to the strong interfacial zone between the
aggregate and the mortar matrix. In each concrete class.
Sandstone concrete has the lowest elastic modulus. In high
strength concretes Devonian limestone, and especially
basalt, give significantly higher elastic modulus value than
sandstone and Triassic limestone. In high strength concrete
hysteresis loops of Devonian and Triassic limestone
concretes are generally narrower than those of the basalt
and sandstone concretes. A narrow hysteresis loops can be
considered as an indication of a strong matrix aggregate
transition zone:] Based on the hysteresis loops obtained for
each concrete class , it can be concluded that irreversible
energy up to prepeak stress in compressive decreases
significantly , and the loops become narrower with an
increase in compressive strength of concrete. In each
concrete class, sandstone concrete has the lowest elastic
modulus E. In high-strength concrete, Devonian limestone,
and especially basalt, gives significantly higher E value than
sandstone and Triassic limestone. The brittleness index
increases significantly with the compressive strength of
concretes. Especially in concrete with silica fume, they
become stronger and more homogeneous; as a result,
fracture occurs in more brittle manner.
In an other investigation Nadoor Ghafoori and Hamidou
Diawara evaluate the influence of silica fume content on the
strength and the resistance of wear of 3- , 7-, 28- and 91 day
moist cured concretes made with 0, 5, 10, 15, and 20% of
silica fume replacing a portion of the fine aggregate: and
influence of various combinations of curing schemes on the
strength and resistance to abrasion of the selected fine
aggregate replaced silica fumedconcretes.Auniformcement
factor of 385kg / m3 and constant water cementitious
material ratio of 0.325 are used in all trial mixtures. The
fresh and bulk characteristics suchasslump,aircontent, and
time of setting, bleeding, unit weight and compressive
strength are obtained to characterize the selected matrix.
The procedure is used to evaluate the resistance to wear.
The compressive strength and abrasion resistance of the
fine aggregate replaced silica fume concretes cured under a
continuous moist curingconditionandvariouscombinations
of wet - dry curing cycles are compared. The relationships
among depth of wear, compressive strength, percentage of
silica fume content, and curing ages are also studied. The
laboratory test results conclude that both the compressive
strength and resistance to wear peaked at ten percent of
silica fume content. Thesilica fumeincorporationinconcrete
by way of fine aggregate replacement did not later the
samples’ compressive strength when subjected to various
combinations of wet- dry curing cycles. When compared
with continuous moist curing , the selected cycle wet , dry
curing conditions caused a modest reductioninresistance to
abrasion that are varied with silica fume contents , curing
cycles, and curing schedules . There was statistically
significant correlation between dependent variable and
independent variable forthesamplesagedundercontinuous
moist curing conditions. The results obtained can be
summarized Independent of the curing type and age , the
contribution of silica fume incorporated in concrete by the
way of fine aggregate replacement peaked at 10% of the
silica fume content for both compressive strength and
resistance to wear . When a silica fume added was extended
beyond the optimal dose of 10% of the weight of the
Portland cement. Specimen experienceda gradual reduction
in both and surface properties After 28 days of continuous
moist curing specimens made with 5,10,15,20 % of silica
fume (as a partial replacement of fine aggregate) showed
grains in compressive strength of 25, 64, 42, and 25 %
respectively. When compared with that of the reference
mixture. The same silica fume concretes showed varied
resistance improvement of 32, 49, 42 and 25 %. When
compared with that of that of thecontrol concrete. Theresult
of the statistical regression studies revealed the presence of
a strong relationship between dependent variable (ultimate
depth of wear) and independent variables (compressive
strength .silica fume addition and curing age).
Independent of the silica fume content and curing scheme,
both compressive strength and abrasion resistance of fine
aggregate-replaced silica fume concrete improved with
increases in wet dry curing cycles. The average gains of 11,
13, and 10 % in compressive strength were experienced
between two consecutive cycles of curing schemes
respectively. Theses gains were approximately 11, 13, and
16% for the abrasion resistancerecordedafter20 minutesof
testing. Although strength developedandresistanceto wear
of fine aggregate replaced silica fume concretes were
affected by cycled curing .The exposed surface of the test
sample did not show any signs of micro cracking due to the
drying and shrinkage from the air exposure . The lack of
surface damage may be attributed to the super fineness and
pozzolanic contributions of silica fumeandselectedwithdry
curing conditions Keeping the literature on silica fume in
view, an attempt has been made in the present work to find
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 689
out the compressive strength, flexure strength, and elastic
modulus and split tensile strength of granite chips of 10mm.
5.0 Methodology
Design of High Strength Concrete Mix using Erntroy and
Shocklock’s Empirical Graphs
28 days cube strength = 60 N / mm²
Very good quality control
Control factor = 0.8
Degree of workability – very low
Type of cement used – ordinary Portland
Type of fine aggregate used – Natural sand
Type of coarse aggregate used – Crushed Granite (Angular)
10mm
Specific gravity of cement = 3.15
Specific gravity of sand = 2.60
Specific gravity of coarse aggregate = 2.50
Free surface moisture: fine aggregate - 5%, coarseaggregate
-1%,
Mix Design
Average strength (σt) = Strength / Control factor = 60 /0.8=
75N/mm²
Water/cement ratio 0.32
Aggregate/cement ratio 2.3
(10mm C.A, Very low workability, Crushed Granite)
Fine Aggregate / Total Aggregate = 40%
By weight 1:2.3 * 0.4: 2.3 * 0.6 W/C = 0.32
1: 0.92: 1.38: 0.32
Weight per cubic meter
1=(C/3.15*103) + (0.92C/2.6*103) + (1.38C/2.5*103)+(0.32
C/ 103)
If C is the mass of cement required per m³ of concrete
1= (3.175×10-4 + 3.58*10-4 +5.52*10-4 +3.2*10-4)*C
1=(15.43*10-4) C
C=647.96 kg
Cement =647.96kg; Fine Aggregate =596.125kg; Coarse
Aggregate =894.185kg; Water=207.347kg
Fig-1: Relation between compressive strength and
reference number for mixes containing crushed granite
coarse aggregate natural sand and ordinary Portland
cement.
Fig-2: Relation between water/cement ratio and reference
number for IO mm and 20mm maximum size aggregates
5.0 RESULTS OF THE TEST
Compressive Strength (10*10*10cm cubes)
1) By adding 0% of silica fume for 7 day
1) 437.5KN
2) 423.9KN
Compressive strength= load/area = 437.5*10³/100*100
= 43.75N/mm²
Compressive strength= load/area = 423.9*10³/100*100
= 42.39N/mm²
Average Compressive strength = (43.75+42.3)/2 =
43.07N/mm²
2) By adding 0% of silica fume for 14 day
1) 469.3KN
2) 474.8KN
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 690
Compressive strength= load/area =469.3 *10³/100*100
= 46.93N/mm²
Compressive strength= load/area = 474.8*10³/100*100
= 47.48N/mm²
Average Compressive strength = (46.93+47.48)/2 =
47.43N/mm²
3) By adding 0% of silica fume for 28 day
1) 626.5KN
2) 610.1KN
Compressive strength= load/area =626.5*10³/100*100
= 62.65N/mm²
Compressive strength= load/area = 610.1*10³/100*100
= 61.01N/mm²
Average Compressive strength = (62.65+61.01)/2
= 61.83N/mm²
1) By adding 5% of silica fume for 7 day
1) 458.1KN
2) 460.9KN
Compressive strength= load/area = 458.1*10³/100*100
= 45.81N/mm²
Compressive strength= load/area = 460.9*10³/100*100
= 46.09N/mm²
Average Compressive strength = (45.81+46.09)/2
= 45.95N/mm²
2) By adding 5% of silica fume for 14 day
1) 484.6KN
2) 495.1KN
Compressive strength= load/area = 484.6*10³/100*100
= 48.46N/mm²
Compressive strength= load/area = 495.1*10³/100*100 =
49.51N/mm²
Average Compressive strength = (48.46+49.51)/2 =
48.98N/mm²
3) By adding 5% of silica fume for 28 day
1) 628.1KN
2) 635.9KN
Compressive strength= load/area = 628.1*10³/100*100
= 62.81N/mm²
Compressive strength= load/area = 635.9*10³/100*100
= 63.59N/mm²
Average Compressive strength = (62.81+63.59)/2 =
63.2N/mm²
1) By adding 10% of silica fume for 7 day
1) 465.3KN
2) 459.8KN
Compressive strength= load/area = 465.3*10³/100*100
= 46.53N/mm²
Compressive strength= load/area = 459.8*10³/100*100
= 45.98N/mm²
Average Compressive strength = (46.53+45.98)/2
= 46.25N/mm²
2) By adding 10% of silica fume for 14 day
1) 575.3KN
2) 575.3KN
Compressive strength= load/area = 575.3*10³/100*100
= 57.53N/mm²
Compressive strength= load/area = 575.3*10³/100*100
= 57.53N/mm
Average Compressive strength = (57.53+57.53)/2
= 57.53N/mm²
3) By adding 10% of silica fume for 28 day
1) 642.7KN
2) 640.7KN
Compressive strength= load/area = 642.7*10³/100*100
= 64.27N/mm²
Compressive strength= load/area = 640.7*10³/100*100
= 64.07N/mm²
Average Compressive strength = (64.27+64.07)/2
= 64.17N/mm²
Flexure Strength (10*10*50cm Beams)
a = 13cm = 130mm
b = 10cm= 100mm
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 691
d = 10cm = 100mm
fb=3p*a/bd²
1) By adding 0% of silica fume for 28 day
1) 15KN
2) 14.5KN
fb = (3*15*10³*130)/100*100² = 5.85N/mm²
fb = (3*14.5*10³*130)/100*100² = 5.67N/mm²
Average flexure strength = (5.85+5.67)/2 = 5.76N/mm²
2) By adding 5% of silica fume for 28 day
1) 16KN
2) 16.5KN
fb = (3*16*10³*130)/100*100² = 6.24N/mm²
fb = (3*16.5*10³*130)/100*100² = 6.43N/mm²
Average flexure strength = (6.24+6.43)/2 =6.33N/mm²
3) By adding 10% of silica fume for 28 day
1) 16KN
2) 16.5KN
fb = (3*8.5*10³*130)/100*100² = 3.315N/mm²
fb = (3*8.75*10³*130)/100*100² =3.41N/mm²
Average flexure strength = (6.24+6.43)/2 =6.33N/mm²
Split tensile strength
(15cm Ø 30cm height cylinder)
1) By adding 0% of silica fume for 28 day
1) 262.3KN
2) 259.1KN
σsplit = 2P/∏DL
σsplit = (2*262.3*10³)/∏*150*300 =3.71N/mm²
σsplit = (2*259.1*10³)/∏*150*300 =3.67N/mm²
Average Compressive strength = (3.71+3.67)/2
= 3.69N/mm²
2) By adding 5% of silica fume for 28 day
1) 259.1KN
2) 266.9KN
σsplit = 2P/∏DL
σsplit = (2*259.1*10³)/∏*150*300 = 3.67N/mm²
σsplit = (2*266.9*10³)/∏*150*300 = 3.77N/mm²
Average Compressive strength=(3.67+3.77)/2=3.72N/mm
3) By adding 10% of silica fume for 28 day
1) 301.9KN
2) 289.1KN
σsplit = 2P/
σsplit = (2*301.9*10³)/∏*150*300 = 4.27N/mm²
σsplit = (2*289.1*10³)/∏*150*300 = 4.08N/mm
Average Compressive strength = (4.27+4.08)/2
= 4.17N/mm²
5.1 Analysis of the Results
Effect of Silica Fume on variations in split tensile strength of
high performance concrete with 0% ,5% and 10% silica
fume for 28 days
Table -1: Effect of super plasticizer on compressive
strength of high performance concrete
Super Plasticizer
Days
20 ml 25 ml 30ml 35ml
3 days 15.72 N/mm2 28.66 39.59 14.46
7 days 18.1 N/mm2 38.55 47.49 26.76
14 days 19.24 N/mm2 46.42 52.07 33.79
28 days 21.38 N/mm2 58.31 56.69 34.15
The results furnished in table -1 show that when super
plasticizer was mixed in water by 20 ml from 3 days to 28
then the compressive strength of highperformanceconcrete
varies from 15.72 N/mm2 to 21.38 N/mm2. When super
plasticizer was mixed in water by 25 ml from 3 days to 28
then the compressive strength of highperformanceconcrete
varies from 28.66N/mm2 to 58.31 N/mm2. When super
plasticizer was mixed in water by 30 ml from 3 days to 28
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 692
then the compressive strength of highperformanceconcrete
varies from 39.59N/mm2 to 56.69 N/mm2.When super
plasticizer was mixed in water by 35 ml from 3 days to 28
then the compressive strength of highperformanceconcrete
varies from 14.46N/mm2 to 34.15 N/mm2
. Thus with the
changes in super plasticizerthecompressivestrengthofhigh
performance concrete varies.
Table-2: Effect of Silica Fume on compressive strength of
high performance concrete
Silica Fume
Days
0% 5% 10%
7 days 43.07 45.95 46.25
14 days 47.43 48.98 57.33
28 days 61.83 63.2 64.17
The results furnished in table -2 shows that by adding silica
fume by 0 %, 5% and 10% respectively the compressive
strength vary from 43.07 to 46.25 N/mm2 in days, 47.43 to
57.33 N/mm2 in 14 days and 61.83 to 64.17 N/mm2 in 28
days.
Table-3: Effect of Silica Fume on flexure strength of high
performance concrete
Silica Fume
Days
0% 5% 10%
28 days 5.76 6.33 3.36
The results furnished in table -3 show that by adding silica
fume by 0 %,5% and 10% the flexure strength varies from
5.76 to 3.36 N/mm2 in 28 days.
Table- 4: Effect of Silica Fume on split tensile strength of
high performance concrete
The results shown in table 4 show that by addingsilica fume
by 0 %,5% and 10% the split tensile strength varies from
3.69 to 4.17 N/mm2 in 28 days.
5.2 The Effects ofSuperPlasticizeron compressive
strength ofhighperformanceconcretefordifferent
days have been shown in the Charts 1,2,3 and 4
15
16
17
18
19
20
21
22
0 4 8 12 16 20 24 28 32
Y
Y1
Figure - 1
VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH PERFORMANCE
CONCRETE
Days
Variationsincompressivestrengthofhighperformance
concretewith20mlsuperplasticizer
Chart -1: Variation in Compressive strength of High
Performance Concrete.
28
32
36
40
44
48
52
56
60
0 4 8 12 16 20 24 28 32
Y
Y2
Figure - 2
VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE
CONCRETE
Days
Variationsincompressivestrengthofhighperformance
concretewith25mlsuperplasticizer
Chart-2: Variation in Compressive strength of High
Performance Concrete
36
40
44
48
52
56
60
0 4 8 12 16 20 24 28 32
Y
Y3
Figure - 3
VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE
CONCRETE
Days
Variationsincompressivestrengthofhighperformance
Concretewith30mlsuperplasticizer
Chart-3: Variation in Compressive strength of High
Performance Concrete
Silica Fume
Days
0% 5% 10%
28 days 3.69 3.72 4.17
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 693
12
16
20
24
28
32
36
0 4 8 12 16 20 24 28 32
Y
Y4
Variationsincompressivestrengthofhigh
performanceConcretewith35mlsuperplasticizer
Days
Figure - 4
VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE
CONCRETE
Chart-4: Variation in Compressive strength of High
Performance Concrete
5.3 The Effects of Silica Fume on compressive
strength ofhighperformanceconcretefordifferent
days have been shown in the Charts 5,6 and 7
40
44
48
52
56
60
64
4 8 12 16 20 24 28 32
DAYS
Figure – 5
VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH
PERFORMANCE CONCRETE
Variationsincompressivestrengthofhighperformance
concretewith0%SilicaFume
Chart-5: Variation in Compressive strength of High
Performance Concrete.
44
48
52
56
60
64
4 8 12 16 20 24 28 32
Figure – 6
VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH
PERFORMANCE CONCRETE
DAYS
Variationsincompressivestrengthofhighperformance
concretewith5%SilicaFume
Char-6:Variation in Compressive strength of High
Performance Concrete.
45
50
55
60
65
4 8 12 16 20 24 28 32
Figure – 7
VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH
PERFORMANCE CONCRETE
Variationsincompressivestrengthofhighperformance
concretewith10%SilicaFume
DAYS
Chart -7: Variation in Compressive strength of High
Performance Concrete
5.4 The Effects of Silica Fumeon flexurestrengthof
high performance concrete for 28 days have been
shown in the Chart - 8
3.2
3.6
4.0
4.4
4.8
5.2
5.6
6.0
6.4
0 1 2 3 4 5 6 7 8 9 10 11
Figure – 8
VARIATIONS IN FLEXURE STRENGTH OF HIGH
PERFORMANCE CONCRETE
Variationsinflexurestrengthofhighperformance
concretewith0%,5%and10%silicafumefor28days
% of Silica Fume
Chart-8: Variation in Compressive strength of High
Performance Concrete
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 694
5.5 The Effects of Silica Fume on split tensile
strength of high performance concrete for 28 days
have been shown in the Chart - 9
3.6
3.7
3.8
3.9
4.0
4.1
4.2
0 1 2 3 4 5 6 7 8 9 10 11
Figure – 9
VARIATIONS IN SPLIT TENSILE STRENGTH OF HIGH
PERFORMANCE CONCRETE
Variationsinsplittensilestrengthofhighperformance
concretewith0%,5%and10%silicafumefor28days
% of Silica Fume
Chart -9: Variation in Compressive strength of High
Performance Concrete
6.0 CONCLUSIONS
Silica fume is a byproduct of producing silicon metal or
ferrosilicon alloys. It is usually a gray colored powder
somewhat similar to Portland cement or some fly ashes
Keeping the importance of the Silica fume in view, an
attempt has been made in the present study to examine the
Effects of Compressive Strength With and Without Coarse
Aggregate on High Strength Concrete by using Fly Ash and
Silica Fume .More specifically the project work has been
carried out. [1] To find out the compressive strength of
granite chips of 10mm. [2] To find out the flexurestrengthof
granite chips of 10mm and [3] To find out the split tensile
strength of granite chips of 10mm.
The results show that when super plasticizer was mixed in
water by 20 ml from 3 days to 28 then the compressive
strength of high performance concrete varies from 15.72
N/mm2 to 21.38 N/mm2 .When super plasticizer wasmixed
in water by 25 ml from 3 days to 28 then the compressive
strength of high performance concrete varies from
28.66N/mm2 to 58.31 N/mm2 . When super plasticizer was
mixed in water by 30 ml from 3 days to 28 then the
compressive strength of high performance concrete varies
from 39.59N/mm2 to 56.69 N/mm2 . When super plasticizer
was mixed in water by 35 ml from 3 days to 28 then the
compressive strength of high performance concrete varies
from 14.46N/mm2 to 34.15 N/mm2 .
By adding silica fume by 0 %, 5% and 10% respectively the
compressive strength varies from 43.07 to 46.25 N/mm2 in
days,47.43 to 57.33 N/mm2 in 14 days and 61.83 to 64.17
N/mm2 in 28 days. By adding silica fume by 0 %, 5% and
10% the flexure strength varies from 5.76 to 3.36 N/mm2 in
28 days. By adding silica fume by 0 %, 5% and 10% thesplit
tensile strength varies from 3.69 to 4.17 N/mm2 in 28 days.
Thus the addition of silica fume by 0 %, 5% and 10% will
lead to the variations in compressive strength, flexure
strength and split tensile strength. Thus the results show
that the percentage changes in super plasticizer and silica
fume lead to the variations in compressive strength of high
performance concrete, compressive strength, flexure
strength and split tensile strength of granite chips of 10mm.
REFERENCES
[1] Schrage, I., Mangold, M. and Sticha, J., An approach to
high-performance concretein Germany. Fourth
CANMET/ACI International Conference on Fly Ash,
SilicaFume, Slag, and Natural Pozzolans in Concrete,
Istanbul, Turkey, SUPPLEMENTARY PAPERS, pp. 493-
511 (1992).
[2] Tazawa, E., Matsuoka, S., Miyazawa, S. and Okamoto, S.,
Effect of autogenousshrinkage on self stress in
hardening concrete. International RILEM Symposium
onThermal Cracking in Concrete at Early Ages, pp. 221-
228 (1994).
[3] Tazawa, E. and Miyazawa,S., Autogenous shrinkage
caused by self desiccation incementitious material. 9th
International Congress on the Chemistry of Cement,
Vol.4,New Delhi, India, pp. 712-718 (1992b).
[4] Tazawa, E. and Miyazawa,S., Autogenous shrinkage
caused by self desiccation incementitious material. 9th
International Congress on the Chemistry of Cement,
Vol.4,New Delhi, India, pp. 712-718 (1992b).
[5] Hori, I., Morioka, M., Sakai, E. and Daimon, M., Influence
of Expansive Additiveson Autogenous Shrinkage.
International Workshop on Autogenous Shrinkage
ofConcrete, JCI, Edited by Tazawa, E., Hiroshima, Japan,
E & FN SPON, pp. 187-194(1998).
[6] Weiss, W.J., Borichevsky, B.B. and Shah, S.P., The
Influence of a Shrinkage Reducing Admixture on Early-
Age Shrinkage Behavior of High Performance Concrete.
5th International Symposium on Utilization of High
Strength/High,Performance Concrete,Vol.2,Sandefjord,
Norway, pp. 1339-1350 (1999).
[7] Tazawa,E. and Miyazawa,S., Influence of Cement and
Admixture on AutogenousShrinkage of Cement Paste.
Cement and Concrete Research, 25 (2), pp. 281-
287(1995).
[8] Sato, R., Tanaka, S., Hayakawa, T., and Tanimura, M.,
Experimental Studies onReduction of Autogenous
Shrinkage and Its Induced Stress in High-
strengthConcrete, Proceedings of the Second
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 695
International Research Seminar in Lund, pp.163-171
(1999).
[9] Philleo, R., Concrete Science and Reality. In: J.P. Skalny
and S. Mindess Editors,Materials Science of Concrete II,
American Ceramic Society, Westerville, OH, USA,pp.1–8
(1991).
[10] Weber, S., and Reinhardt, H.W., A Blend of Aggregatesto
Support CuringofConcrete, ProceedingsofInternational
Symposium on Structural Lightweight Concrete, Edited
by I. Holand, T.A. Hammer and F. Fluge, Sandefjord,
Norway, pp.662-671(1996).
[11] Jensen, O.M. and Hansen, P.F., Water-EntrainedCement-
Based Materials: Principle and Theoretical Background,
Cement and Concrete Research, 31, pp. 647-654(2001).
[12] Sato, R., Kawai, K., and Baba, Y.,Mechanical performance
of reinforced recycledconcrete beams, Proceedings of
International Workshop on Recycled Concrete, JSPS76
Committee on Construction Materials, Tokyo, Japan, pp.
127-146 (2000).
[13] Sato, R., Kawai, K., and Baba, Y., Mechanical propertiesof
reinforced concretemembers made of recycled
aggregate, Cement ScienceandConcreteTechnology,No.
54, pp. 291-298 (2000).
[14] Bamforth, P. B. (1987). “The relationship between
permeability coefficients forconcrete obtained using
liquid and gas,” Magazine of ConcreteResearch 39(138),
3-11.
[15] Berner, D. E. (1992). “High ductility, high strength
lightweight aggregate concrete,” ACI SP136, T. A. Holm
and A. M. Vaysburd, ed., American Concrete Institute,
Detroit, MI.
[16] ]Bilodeau, A., Chévrier, R., Malhotra, V. M., and Hoff, G. C.
(1995). “Mechanicalproperties, durability and fire
resistance of high-strength lightweight
concrete,”International Symposium on Structural
Lightweight Aggregate Concrete,Sandefjord, Norway,
432-43.
[17] Bilodeau, A., Malhotra, V. M., and Hoff, G. C. (1998).
“Hydrocarbon fire resistance of high strength normal
weight and lightweight concreteincorporating
polypropylene fibers,” CANMET/ACI Conference,V. M.
Malhotra, ed., Bangkok, Thailand.
[18] Boyd, S. R. (1998). “The effect of lightweight fine
aggregate on alkali-silica reactionand delayedettringite
formation,” M.S. thesis, DepartmentofCivil Engineering,
University of New Brunswick, Fredericton,N.B.,Canada.

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Eefect of Compressive Strength with and without Coarse Aggregate using Fly Ash and Silica Fume on High Strength Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 685 EEFECT OF COMPRESSIVE STRENGTH WITH AND WITHOUT COARSE AGGREGATE USING FLY ASH AND SILICA FUME ON HIGH STRENGTH CONCRETE M Sujan Junior Engineer at English and Foreign Languages University Hyderabad, Telangana State, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The report presentsanexperimentalstudyonthe influence of aggregate sizes and silica fume compressive strength, flexural strength and split tensile strength whichare the mechanical properties on concrete by using fly ash and super plasticizer to make a high strength concrete. The influences of silica fume, type, and size of aggregate onthepre peak and post peak response of high strength concretes in bending were investigated by measuring the fracture energy, the characteristic length, and brittlenessindex. Degradination of stiffness and strength were also measured, and uniquefocal point was determinedusingunloading-reloadingcyclesduring the tests. The degradation of stiffness was correlated to the local fracture energy, strength degradation permanent crack mouth opening displacement (CMOD), and permanent displacement at mid span. Itwasshownthatrelationsbetween normalized stiffness, load, local energy, CMOD, and deflection were independent of the partial replacement of cement by silica fume and of the type and size of aggregate. In gravel aggregate concretes with and without silica fume, cracks developed around the aggregates and generally did not traverse them, due to participle shape and smooth surface, however, in concretes withsilicafume, cracksurfaceswereless tortuous and fracture was in a more brittle manner. Test results are reported from an experimental study in which the effect of four coarse aggregate types, on the mechanical properties of low water-cement ratio mixes, namely compressive strength and flexural strength was investigated. Firstly design of high strength concrete mix of M60 has made using Erntroy and Shock lock’s Empirical Graphs .The 10mm granite chips have been employed for all mixes. 1 .INTRODUCTION For over ten years, the international community has taken great strides with implementing High Performance Concrete (HPC) technology in an effort to extend the service life of structures and bridges. Forty-five U.S. Departments of Transportation, the District of Columbia, Puerto Rico and several Federal agencies responded to a recent survey that they have incorporated HPC specifications in projects involving either bridge decks, superstructures and/or substructures (See enclosed map). These projects took advantage of either the high strength or high durability attributes of HPC, or both. The term HPC is used to describe concretes that are made with carefully selected high quality ingredients, optimized mixture designs, and which are batched, mixed, placed, consolidatedandcuredtothehighest industry standards. Typically, HPC will have a water- cementations materials ratio (w/cm) of 0.4 or less. Achievement of these low w/cm concretes often depends on the effective use of admixtures to achieve high workability, another common characteristic of HPC mixes. HPC is advancement in concrete technology that has become commonplace and the state-of-the-practice, rather than the exception to the rule. It has provided transportation departments a construction material with characteristics engineeredtoensuresatisfactoryperformancethroughoutits intended service life. 1.1 High Performance Concrete Material and Performance Characteristics Different characteristics of concrete in the fresh and hardened states affect performance. In the fresh state, flow ability is an important characteristic. Itdescribestheease or difficulty of placing the concrete depending on the equipment available. The adequacy of flow for a specific job will affect the quality of the finished product. Concrete with high flow ability is easy to place and facilitates the removal of undesirable air voids in concrete. In fact, self- consolidating concrete (SCC) is available that flows through heavily reinforced areas or demanding places and consolidates under its own mass. Well-consolidated concretes (either through mechanical vibration or mix design, as in SCC) are essential in achievinglowpermeability for long-lasting structures. The important characteristics of concrete in the hardened state mainly relate to durability and structural design. The performance characteristics related to durability include freeze-thaw resistance, scaling resistance, abrasion resistance, chloride ion penetration, alkali-silica reactivity, and sulfate resistance. The four structural design characteristics are compressive strength, modulus of elasticity, shrinkage, and creep. The characteristics are determined using standard test procedures, and grades of performance are suggested for each characteristic. Durability is of utmost importance for structures exposed tothe environmentandconcreteforeach structure may need one or more of these characteristics. The material characteristics andgradesshouldbeselectedin accordance with the intended application and theconcrete’s
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 686 environment. For example, a bridge deck supported on girders needs a specified compressive strength but is unlikely to require specified values for modulus of elasticity and creep. It is not necessary to require all performance characteristics for a given application. 1.2 Structural Design for High Performance Concert More cost effective designsare possiblewithHPC. Thisisdue to the enhanced mechanical properties and the improved durability characteristics of HPC. The performance benefits give the designers greater flexibility in selecting the type and size of a bridge and bridge elements. The designers are able to use less materials, fewer beams and longer spans for their HPC projects. The long-term durability of HPC results in lower maintenance and fewer repairs. All these sum up to lower construction and life-cycle costs. The three basic cost elements of a concrete structure are materials, labor, and markup. Each cost element isaffectedwhenHPCisused. The primary materials in a concrete structure are concrete, prestressing steel and non-prestressed steel reinforcement. The demand forhigherperformancenaturallyleadstohigher material costs: (1) Concrete - An HPC mix is roughly 30 to40 percent more expensive than a conventional concrete mix. This is primarily due to a higher cementitious material content. It is important for the designers to specify the minimum required concrete strength at each stage of construction, such as at release of prestress, at handling and shipping, form removal, and in service. This allows the contractor and fabricator to select the least expensive mix to achieve the design objectivesand reduces theriskassociated with achievinghighconcretestrengths.(2) PrestressingSteel - More prestressing steel is required to develop the higher prestress levels possible. Theuseof0.6-inchdiameterstrand is often necessary to provide these higher prestress levels. Currently, 0.6-inch diameterstrandcostsslightlymorethana ½-inch strand on a unit weight basis. However, since fewer strands are needed when using 0.6-inch strands, the overall cost may not be significantly different. The designers may consider optimizing the girder sections for greater economy. (3) Non-prestressed Reinforcement - The use of steel reinforcing bars in prestressed girders is nominal. No significant increase in cost is expected.Thelaborrequiredfor the construction and fabrication of an HPC structure is not much differentthanforconventionalconcretestructures. For fabrication plants that have not utilized HPC, the startup labor cost may be increased due to somechangesinstandard tooling 2. Meaning of Silica Fume Silica fume is a byproduct of producing silicon metal or ferrosilicon alloys. It is usually a gray colored powder somewhat similar to Portland cement or some fly ashes 2.1 Production of Silica Fume Silicon metal and alloys are produced in electric furnaces .These metals are used in many industrial applications like steel production, aluminum production, and computer chip fabrication. The raw materials like quartz, coal and woodchips will be used to produce silica fume. The smoke that results from furnace operation is collected and sold as silica fume. Today in the United States, no silica fume is allowed to escape to the atmosphere Table -1: Silica Fume Production Chart Silica Fume: Production Raw Materials (Quartz, Coal and Wood Chips) Furnace (Temperature 2000c) Off Gas Bag House Filter As Produced Silica Fume 2.2 Properties of Silica Fume Silica fume consists of Amorphous and Silicon Dioxide(Si02) .The individual particles are extremely small,approximately 1/100th, the size of an average cement particles. Because of its fine particles, large surface area, and the high Si02 content, silica fume is a very reactive pozzolan when used in concrete. Amorphous: This term simply means that silica fume is not a crystalline material. A crystalline material will not dissolve in concrete, which must occur before the material can react. It should be noted that there is a crystalline material in concrete that is chemically similar to silica fume. That material is sand. Silicon Dioxide (Si02).This is the reactive material in silica fume. Silicon Dioxide should be more than 85% in the silica fume. Silica fumeparticles are extremely small, with more than 95% of the particles being less than one micrometer. The particles size is extremely important for both the physical and chemical contributionof silica fume in concrete. The bulk density of the as-produced fume depends upon the metal being made in thefurnaceand upon how the furnace is operated. Because the bulk density of the as-produced silica fume is usually very low, it is not very economical to transport it for long distance. Specific Gravity is a relative number that tells how silica fume compares to water. Silica fume has a specificgravityofabout 2.2, which is some what lighter than Portland cement, which has a specific gravity of 3.15 .Thus, adding silica fume to a
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 687 concrete mixture will not “densify” the concrete in terms of increasing the density of the concrete. Adding silica fume bring million and millions of very small particles to a concrete mixture. Just like fine aggregates fills in the spaces between coarse aggregate particles, Silica Fume fills in the spaces between cement grains. Because of its very high amorphous silicon dioxide content silica fume is very reactive pozzolanic material in concrete. As the Portland cement in concrete begins to react chemically, it releases calcium hydroxide .The silica fume react with this calcium hydroxide to form additional binder material called calcium silicate hydrate. 3.0 STATEMENT OF THE PROBLEM Keeping the importance of the Silica fume in view, an attempt has been made in the present study to examine the Effects of Compressive Strength With and Without Coarse Aggregate on High Strength Concrete by using Fly Ash and Silica Fume .More specifically the project work has been carried out. a) To find out the compressive strength of granite chips of 10mm. b) To find out the flexurestrengthof granite chips of 10mm.c)To find out thesplittensilestrength of granite chips of 10mm. 4.0 REVIEW OF LITERATURE Aykut Cetin and Ramon L Carrasquillo reported the test results from the experimental study in which the effect of four coarse aggregate types, locallyavailableincentral texas, on the mechanical properties of low water cement ratio mixes, namely compressive strength, elastic modulus, and flexural strength was investigated.Crushedrivergravel,trap rock, dolomitic limestoneandcalcitic limestonewereusedin high performance concrete production in varying amounts: 36, 40, and 44 percent by concrete volume. A constantwater cement ratio of 0.28 was employed for all mixes The mineralogical characteristics of coarse aggregate , as well as the aggregate shape, surface texture and hardness, appear to be responsible for the differences in the performances of HPC .It was observed that HPC with different coarse aggregates appears to lack single equation that estimates the elastic moduluswithsufficientaccuracyas in the case of normal strength concretes. This cloud be attributed to the increased role of coarse aggregate in concrete mixes with low water cement ratios as results of improved cement pasteandtransitionzone.TheConclusions drawn are confined to the HPC defined and based on the experimental results described. Increasing the coarse aggregate content beyond 40 percent appears to reduce comp revise strength. Similar compressive strength test results for concretes with 36 and 40 percent aggregate content suggest that the optimum aggregate contentissome where between 36 and 40 percent for the aggregate used and at this cement content level. Concretes incorporating crushed gravel exhibited low compressive strength. This could be explained by the lack of good mechanical bonding due to aggregate shape and surface texture. Concretes with smaller size aggregate exhibits higher compressivestrength at a given aggregate content level. Thiscouldbeattributed to the improved bound and more homogenous behavior of concrete. Increasing coarse aggregate content appears to result in a reduction in flexural strength for a given aggregate size. Increasing aggregate content translates into increased interfacial area that is potentially weaker in tension than mortar or aggregate. Elastic modules appear to be independent of aggregate size for a aggregate content. This is because bond strength is not likely to be a critical factor to influence the elastic modulus test results at such low loading level. No single equation seems to represent the elastic modulus of HPC with sufficient accuracy. This cloud be explained by the increased role of coarse aggregate in HPC’s as a results of the improved paste. Due to the lack of a good estimation for the elastic modulus of HPC’s , theses values need to be included in the specifications.Foranalysis, the measured values should be usedinsteadofanypredicted once the influence of aggregate on the compressive strength of concrete. A first distinction is made between topological and mechanical aspects. The quantitative measurement of the three effects of aggregate on compressive strength gives accuracy close to 2.2 mpa, on the studied mixes. Such a model is suitable to be incorporate into software for computer – aided mixture – purporting and quality – control of structural concrete, up to the high performance concrete range. Analysis may be surmised. The paste has a certain compressive strength, depending on mixture-proportioning parameters (water cement ratio amount of supplementary cementitious material,etc.Becomingthe matrixofa granular skeleton, the strength of the paste undergoes a modification, due to its maximum thickness (mean distance between two adjacent coarse aggregates); the lower this distance, the higher the matrix strength. For high matrix strength, an additional effect is exceeded by some aggregate, when the desired concrete strength approaches the inherent strength of the rock. Ozkan Sengul,Canantasdemir , and Mehmet Ali Tasdemir investigated the Effect of aggregate type on the mechanical properties of both normal and high strength concretes undercompressiveloading..Basalt,sandstone,and Triassic and Devonian crushed limestone coarse aggregate were used in the concretes. For each coarse aggregate type, six concrete mixtures were made with the same Portland cement and natural sand. In each classes, nominal slump, effective, water cement ratio, and cement content were kept constant. In all concrete mixtures,thegradingandmaximum particles size were the same. In low-or moderate-strength concretes, Triassic limestone containing concrete had the highest compressive strength. In high-strength concrete, however, the compressive strength of basalt containing concrete had the highest value. In High-strength concrete, the hysteresis loops of Triassic and Devonian lime stone concrete are generally narrower than those of basalt and sandstone concrete. It can be concluded that the irreversible energy up to prepeak stress
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 688 in compression decreasessignificantlyandtheloopbecomes narrower with an increase in compressive strength. The brittleness index increases substantially with the compressive strength of concretes. The results obtainedcan be summarized. In c18 and c25 concretes with Triassic crushed limestone aggregate, strength is significantly higher than those of Devonian limestone, sandstone,and basalt.Inconcreteswith Devonian limestone, sandstone and basalt, elastic mismatch of aggregate matrix is significant. In concretes with Triassic crushed limestone, however, elastic modulus of aggregateis closer to that of the matrix; thus, more uniform stress concentration may occur at the aggregate matrix interface. Therefore cracks will be forced to pass through the aggregate, resulting in a more brittle behavior and transgranular type of fracture. The waterabsorptionandthe born characteristics of the triassic limestone may alsoplaya positive role in the compressive strength. High values of the strength in these concretes with triassic limestone can be attributed to the strong interfacial zone between the aggregate and the mortar matrix. In each concrete class. Sandstone concrete has the lowest elastic modulus. In high strength concretes Devonian limestone, and especially basalt, give significantly higher elastic modulus value than sandstone and Triassic limestone. In high strength concrete hysteresis loops of Devonian and Triassic limestone concretes are generally narrower than those of the basalt and sandstone concretes. A narrow hysteresis loops can be considered as an indication of a strong matrix aggregate transition zone:] Based on the hysteresis loops obtained for each concrete class , it can be concluded that irreversible energy up to prepeak stress in compressive decreases significantly , and the loops become narrower with an increase in compressive strength of concrete. In each concrete class, sandstone concrete has the lowest elastic modulus E. In high-strength concrete, Devonian limestone, and especially basalt, gives significantly higher E value than sandstone and Triassic limestone. The brittleness index increases significantly with the compressive strength of concretes. Especially in concrete with silica fume, they become stronger and more homogeneous; as a result, fracture occurs in more brittle manner. In an other investigation Nadoor Ghafoori and Hamidou Diawara evaluate the influence of silica fume content on the strength and the resistance of wear of 3- , 7-, 28- and 91 day moist cured concretes made with 0, 5, 10, 15, and 20% of silica fume replacing a portion of the fine aggregate: and influence of various combinations of curing schemes on the strength and resistance to abrasion of the selected fine aggregate replaced silica fumedconcretes.Auniformcement factor of 385kg / m3 and constant water cementitious material ratio of 0.325 are used in all trial mixtures. The fresh and bulk characteristics suchasslump,aircontent, and time of setting, bleeding, unit weight and compressive strength are obtained to characterize the selected matrix. The procedure is used to evaluate the resistance to wear. The compressive strength and abrasion resistance of the fine aggregate replaced silica fume concretes cured under a continuous moist curingconditionandvariouscombinations of wet - dry curing cycles are compared. The relationships among depth of wear, compressive strength, percentage of silica fume content, and curing ages are also studied. The laboratory test results conclude that both the compressive strength and resistance to wear peaked at ten percent of silica fume content. Thesilica fumeincorporationinconcrete by way of fine aggregate replacement did not later the samples’ compressive strength when subjected to various combinations of wet- dry curing cycles. When compared with continuous moist curing , the selected cycle wet , dry curing conditions caused a modest reductioninresistance to abrasion that are varied with silica fume contents , curing cycles, and curing schedules . There was statistically significant correlation between dependent variable and independent variable forthesamplesagedundercontinuous moist curing conditions. The results obtained can be summarized Independent of the curing type and age , the contribution of silica fume incorporated in concrete by the way of fine aggregate replacement peaked at 10% of the silica fume content for both compressive strength and resistance to wear . When a silica fume added was extended beyond the optimal dose of 10% of the weight of the Portland cement. Specimen experienceda gradual reduction in both and surface properties After 28 days of continuous moist curing specimens made with 5,10,15,20 % of silica fume (as a partial replacement of fine aggregate) showed grains in compressive strength of 25, 64, 42, and 25 % respectively. When compared with that of the reference mixture. The same silica fume concretes showed varied resistance improvement of 32, 49, 42 and 25 %. When compared with that of that of thecontrol concrete. Theresult of the statistical regression studies revealed the presence of a strong relationship between dependent variable (ultimate depth of wear) and independent variables (compressive strength .silica fume addition and curing age). Independent of the silica fume content and curing scheme, both compressive strength and abrasion resistance of fine aggregate-replaced silica fume concrete improved with increases in wet dry curing cycles. The average gains of 11, 13, and 10 % in compressive strength were experienced between two consecutive cycles of curing schemes respectively. Theses gains were approximately 11, 13, and 16% for the abrasion resistancerecordedafter20 minutesof testing. Although strength developedandresistanceto wear of fine aggregate replaced silica fume concretes were affected by cycled curing .The exposed surface of the test sample did not show any signs of micro cracking due to the drying and shrinkage from the air exposure . The lack of surface damage may be attributed to the super fineness and pozzolanic contributions of silica fumeandselectedwithdry curing conditions Keeping the literature on silica fume in view, an attempt has been made in the present work to find
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 689 out the compressive strength, flexure strength, and elastic modulus and split tensile strength of granite chips of 10mm. 5.0 Methodology Design of High Strength Concrete Mix using Erntroy and Shocklock’s Empirical Graphs 28 days cube strength = 60 N / mm² Very good quality control Control factor = 0.8 Degree of workability – very low Type of cement used – ordinary Portland Type of fine aggregate used – Natural sand Type of coarse aggregate used – Crushed Granite (Angular) 10mm Specific gravity of cement = 3.15 Specific gravity of sand = 2.60 Specific gravity of coarse aggregate = 2.50 Free surface moisture: fine aggregate - 5%, coarseaggregate -1%, Mix Design Average strength (σt) = Strength / Control factor = 60 /0.8= 75N/mm² Water/cement ratio 0.32 Aggregate/cement ratio 2.3 (10mm C.A, Very low workability, Crushed Granite) Fine Aggregate / Total Aggregate = 40% By weight 1:2.3 * 0.4: 2.3 * 0.6 W/C = 0.32 1: 0.92: 1.38: 0.32 Weight per cubic meter 1=(C/3.15*103) + (0.92C/2.6*103) + (1.38C/2.5*103)+(0.32 C/ 103) If C is the mass of cement required per m³ of concrete 1= (3.175×10-4 + 3.58*10-4 +5.52*10-4 +3.2*10-4)*C 1=(15.43*10-4) C C=647.96 kg Cement =647.96kg; Fine Aggregate =596.125kg; Coarse Aggregate =894.185kg; Water=207.347kg Fig-1: Relation between compressive strength and reference number for mixes containing crushed granite coarse aggregate natural sand and ordinary Portland cement. Fig-2: Relation between water/cement ratio and reference number for IO mm and 20mm maximum size aggregates 5.0 RESULTS OF THE TEST Compressive Strength (10*10*10cm cubes) 1) By adding 0% of silica fume for 7 day 1) 437.5KN 2) 423.9KN Compressive strength= load/area = 437.5*10³/100*100 = 43.75N/mm² Compressive strength= load/area = 423.9*10³/100*100 = 42.39N/mm² Average Compressive strength = (43.75+42.3)/2 = 43.07N/mm² 2) By adding 0% of silica fume for 14 day 1) 469.3KN 2) 474.8KN
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 690 Compressive strength= load/area =469.3 *10³/100*100 = 46.93N/mm² Compressive strength= load/area = 474.8*10³/100*100 = 47.48N/mm² Average Compressive strength = (46.93+47.48)/2 = 47.43N/mm² 3) By adding 0% of silica fume for 28 day 1) 626.5KN 2) 610.1KN Compressive strength= load/area =626.5*10³/100*100 = 62.65N/mm² Compressive strength= load/area = 610.1*10³/100*100 = 61.01N/mm² Average Compressive strength = (62.65+61.01)/2 = 61.83N/mm² 1) By adding 5% of silica fume for 7 day 1) 458.1KN 2) 460.9KN Compressive strength= load/area = 458.1*10³/100*100 = 45.81N/mm² Compressive strength= load/area = 460.9*10³/100*100 = 46.09N/mm² Average Compressive strength = (45.81+46.09)/2 = 45.95N/mm² 2) By adding 5% of silica fume for 14 day 1) 484.6KN 2) 495.1KN Compressive strength= load/area = 484.6*10³/100*100 = 48.46N/mm² Compressive strength= load/area = 495.1*10³/100*100 = 49.51N/mm² Average Compressive strength = (48.46+49.51)/2 = 48.98N/mm² 3) By adding 5% of silica fume for 28 day 1) 628.1KN 2) 635.9KN Compressive strength= load/area = 628.1*10³/100*100 = 62.81N/mm² Compressive strength= load/area = 635.9*10³/100*100 = 63.59N/mm² Average Compressive strength = (62.81+63.59)/2 = 63.2N/mm² 1) By adding 10% of silica fume for 7 day 1) 465.3KN 2) 459.8KN Compressive strength= load/area = 465.3*10³/100*100 = 46.53N/mm² Compressive strength= load/area = 459.8*10³/100*100 = 45.98N/mm² Average Compressive strength = (46.53+45.98)/2 = 46.25N/mm² 2) By adding 10% of silica fume for 14 day 1) 575.3KN 2) 575.3KN Compressive strength= load/area = 575.3*10³/100*100 = 57.53N/mm² Compressive strength= load/area = 575.3*10³/100*100 = 57.53N/mm Average Compressive strength = (57.53+57.53)/2 = 57.53N/mm² 3) By adding 10% of silica fume for 28 day 1) 642.7KN 2) 640.7KN Compressive strength= load/area = 642.7*10³/100*100 = 64.27N/mm² Compressive strength= load/area = 640.7*10³/100*100 = 64.07N/mm² Average Compressive strength = (64.27+64.07)/2 = 64.17N/mm² Flexure Strength (10*10*50cm Beams) a = 13cm = 130mm b = 10cm= 100mm
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 691 d = 10cm = 100mm fb=3p*a/bd² 1) By adding 0% of silica fume for 28 day 1) 15KN 2) 14.5KN fb = (3*15*10³*130)/100*100² = 5.85N/mm² fb = (3*14.5*10³*130)/100*100² = 5.67N/mm² Average flexure strength = (5.85+5.67)/2 = 5.76N/mm² 2) By adding 5% of silica fume for 28 day 1) 16KN 2) 16.5KN fb = (3*16*10³*130)/100*100² = 6.24N/mm² fb = (3*16.5*10³*130)/100*100² = 6.43N/mm² Average flexure strength = (6.24+6.43)/2 =6.33N/mm² 3) By adding 10% of silica fume for 28 day 1) 16KN 2) 16.5KN fb = (3*8.5*10³*130)/100*100² = 3.315N/mm² fb = (3*8.75*10³*130)/100*100² =3.41N/mm² Average flexure strength = (6.24+6.43)/2 =6.33N/mm² Split tensile strength (15cm Ø 30cm height cylinder) 1) By adding 0% of silica fume for 28 day 1) 262.3KN 2) 259.1KN σsplit = 2P/∏DL σsplit = (2*262.3*10³)/∏*150*300 =3.71N/mm² σsplit = (2*259.1*10³)/∏*150*300 =3.67N/mm² Average Compressive strength = (3.71+3.67)/2 = 3.69N/mm² 2) By adding 5% of silica fume for 28 day 1) 259.1KN 2) 266.9KN σsplit = 2P/∏DL σsplit = (2*259.1*10³)/∏*150*300 = 3.67N/mm² σsplit = (2*266.9*10³)/∏*150*300 = 3.77N/mm² Average Compressive strength=(3.67+3.77)/2=3.72N/mm 3) By adding 10% of silica fume for 28 day 1) 301.9KN 2) 289.1KN σsplit = 2P/ σsplit = (2*301.9*10³)/∏*150*300 = 4.27N/mm² σsplit = (2*289.1*10³)/∏*150*300 = 4.08N/mm Average Compressive strength = (4.27+4.08)/2 = 4.17N/mm² 5.1 Analysis of the Results Effect of Silica Fume on variations in split tensile strength of high performance concrete with 0% ,5% and 10% silica fume for 28 days Table -1: Effect of super plasticizer on compressive strength of high performance concrete Super Plasticizer Days 20 ml 25 ml 30ml 35ml 3 days 15.72 N/mm2 28.66 39.59 14.46 7 days 18.1 N/mm2 38.55 47.49 26.76 14 days 19.24 N/mm2 46.42 52.07 33.79 28 days 21.38 N/mm2 58.31 56.69 34.15 The results furnished in table -1 show that when super plasticizer was mixed in water by 20 ml from 3 days to 28 then the compressive strength of highperformanceconcrete varies from 15.72 N/mm2 to 21.38 N/mm2. When super plasticizer was mixed in water by 25 ml from 3 days to 28 then the compressive strength of highperformanceconcrete varies from 28.66N/mm2 to 58.31 N/mm2. When super plasticizer was mixed in water by 30 ml from 3 days to 28
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 692 then the compressive strength of highperformanceconcrete varies from 39.59N/mm2 to 56.69 N/mm2.When super plasticizer was mixed in water by 35 ml from 3 days to 28 then the compressive strength of highperformanceconcrete varies from 14.46N/mm2 to 34.15 N/mm2 . Thus with the changes in super plasticizerthecompressivestrengthofhigh performance concrete varies. Table-2: Effect of Silica Fume on compressive strength of high performance concrete Silica Fume Days 0% 5% 10% 7 days 43.07 45.95 46.25 14 days 47.43 48.98 57.33 28 days 61.83 63.2 64.17 The results furnished in table -2 shows that by adding silica fume by 0 %, 5% and 10% respectively the compressive strength vary from 43.07 to 46.25 N/mm2 in days, 47.43 to 57.33 N/mm2 in 14 days and 61.83 to 64.17 N/mm2 in 28 days. Table-3: Effect of Silica Fume on flexure strength of high performance concrete Silica Fume Days 0% 5% 10% 28 days 5.76 6.33 3.36 The results furnished in table -3 show that by adding silica fume by 0 %,5% and 10% the flexure strength varies from 5.76 to 3.36 N/mm2 in 28 days. Table- 4: Effect of Silica Fume on split tensile strength of high performance concrete The results shown in table 4 show that by addingsilica fume by 0 %,5% and 10% the split tensile strength varies from 3.69 to 4.17 N/mm2 in 28 days. 5.2 The Effects ofSuperPlasticizeron compressive strength ofhighperformanceconcretefordifferent days have been shown in the Charts 1,2,3 and 4 15 16 17 18 19 20 21 22 0 4 8 12 16 20 24 28 32 Y Y1 Figure - 1 VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Days Variationsincompressivestrengthofhighperformance concretewith20mlsuperplasticizer Chart -1: Variation in Compressive strength of High Performance Concrete. 28 32 36 40 44 48 52 56 60 0 4 8 12 16 20 24 28 32 Y Y2 Figure - 2 VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Days Variationsincompressivestrengthofhighperformance concretewith25mlsuperplasticizer Chart-2: Variation in Compressive strength of High Performance Concrete 36 40 44 48 52 56 60 0 4 8 12 16 20 24 28 32 Y Y3 Figure - 3 VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Days Variationsincompressivestrengthofhighperformance Concretewith30mlsuperplasticizer Chart-3: Variation in Compressive strength of High Performance Concrete Silica Fume Days 0% 5% 10% 28 days 3.69 3.72 4.17
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 693 12 16 20 24 28 32 36 0 4 8 12 16 20 24 28 32 Y Y4 Variationsincompressivestrengthofhigh performanceConcretewith35mlsuperplasticizer Days Figure - 4 VARIATIONS COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Chart-4: Variation in Compressive strength of High Performance Concrete 5.3 The Effects of Silica Fume on compressive strength ofhighperformanceconcretefordifferent days have been shown in the Charts 5,6 and 7 40 44 48 52 56 60 64 4 8 12 16 20 24 28 32 DAYS Figure – 5 VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Variationsincompressivestrengthofhighperformance concretewith0%SilicaFume Chart-5: Variation in Compressive strength of High Performance Concrete. 44 48 52 56 60 64 4 8 12 16 20 24 28 32 Figure – 6 VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE DAYS Variationsincompressivestrengthofhighperformance concretewith5%SilicaFume Char-6:Variation in Compressive strength of High Performance Concrete. 45 50 55 60 65 4 8 12 16 20 24 28 32 Figure – 7 VARIATIONS IN COMPRESSIVE STRENGTH OF HIGH PERFORMANCE CONCRETE Variationsincompressivestrengthofhighperformance concretewith10%SilicaFume DAYS Chart -7: Variation in Compressive strength of High Performance Concrete 5.4 The Effects of Silica Fumeon flexurestrengthof high performance concrete for 28 days have been shown in the Chart - 8 3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 0 1 2 3 4 5 6 7 8 9 10 11 Figure – 8 VARIATIONS IN FLEXURE STRENGTH OF HIGH PERFORMANCE CONCRETE Variationsinflexurestrengthofhighperformance concretewith0%,5%and10%silicafumefor28days % of Silica Fume Chart-8: Variation in Compressive strength of High Performance Concrete
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 694 5.5 The Effects of Silica Fume on split tensile strength of high performance concrete for 28 days have been shown in the Chart - 9 3.6 3.7 3.8 3.9 4.0 4.1 4.2 0 1 2 3 4 5 6 7 8 9 10 11 Figure – 9 VARIATIONS IN SPLIT TENSILE STRENGTH OF HIGH PERFORMANCE CONCRETE Variationsinsplittensilestrengthofhighperformance concretewith0%,5%and10%silicafumefor28days % of Silica Fume Chart -9: Variation in Compressive strength of High Performance Concrete 6.0 CONCLUSIONS Silica fume is a byproduct of producing silicon metal or ferrosilicon alloys. It is usually a gray colored powder somewhat similar to Portland cement or some fly ashes Keeping the importance of the Silica fume in view, an attempt has been made in the present study to examine the Effects of Compressive Strength With and Without Coarse Aggregate on High Strength Concrete by using Fly Ash and Silica Fume .More specifically the project work has been carried out. [1] To find out the compressive strength of granite chips of 10mm. [2] To find out the flexurestrengthof granite chips of 10mm and [3] To find out the split tensile strength of granite chips of 10mm. The results show that when super plasticizer was mixed in water by 20 ml from 3 days to 28 then the compressive strength of high performance concrete varies from 15.72 N/mm2 to 21.38 N/mm2 .When super plasticizer wasmixed in water by 25 ml from 3 days to 28 then the compressive strength of high performance concrete varies from 28.66N/mm2 to 58.31 N/mm2 . When super plasticizer was mixed in water by 30 ml from 3 days to 28 then the compressive strength of high performance concrete varies from 39.59N/mm2 to 56.69 N/mm2 . When super plasticizer was mixed in water by 35 ml from 3 days to 28 then the compressive strength of high performance concrete varies from 14.46N/mm2 to 34.15 N/mm2 . By adding silica fume by 0 %, 5% and 10% respectively the compressive strength varies from 43.07 to 46.25 N/mm2 in days,47.43 to 57.33 N/mm2 in 14 days and 61.83 to 64.17 N/mm2 in 28 days. By adding silica fume by 0 %, 5% and 10% the flexure strength varies from 5.76 to 3.36 N/mm2 in 28 days. By adding silica fume by 0 %, 5% and 10% thesplit tensile strength varies from 3.69 to 4.17 N/mm2 in 28 days. Thus the addition of silica fume by 0 %, 5% and 10% will lead to the variations in compressive strength, flexure strength and split tensile strength. Thus the results show that the percentage changes in super plasticizer and silica fume lead to the variations in compressive strength of high performance concrete, compressive strength, flexure strength and split tensile strength of granite chips of 10mm. REFERENCES [1] Schrage, I., Mangold, M. and Sticha, J., An approach to high-performance concretein Germany. Fourth CANMET/ACI International Conference on Fly Ash, SilicaFume, Slag, and Natural Pozzolans in Concrete, Istanbul, Turkey, SUPPLEMENTARY PAPERS, pp. 493- 511 (1992). [2] Tazawa, E., Matsuoka, S., Miyazawa, S. and Okamoto, S., Effect of autogenousshrinkage on self stress in hardening concrete. International RILEM Symposium onThermal Cracking in Concrete at Early Ages, pp. 221- 228 (1994). [3] Tazawa, E. and Miyazawa,S., Autogenous shrinkage caused by self desiccation incementitious material. 9th International Congress on the Chemistry of Cement, Vol.4,New Delhi, India, pp. 712-718 (1992b). [4] Tazawa, E. and Miyazawa,S., Autogenous shrinkage caused by self desiccation incementitious material. 9th International Congress on the Chemistry of Cement, Vol.4,New Delhi, India, pp. 712-718 (1992b). [5] Hori, I., Morioka, M., Sakai, E. and Daimon, M., Influence of Expansive Additiveson Autogenous Shrinkage. International Workshop on Autogenous Shrinkage ofConcrete, JCI, Edited by Tazawa, E., Hiroshima, Japan, E & FN SPON, pp. 187-194(1998). [6] Weiss, W.J., Borichevsky, B.B. and Shah, S.P., The Influence of a Shrinkage Reducing Admixture on Early- Age Shrinkage Behavior of High Performance Concrete. 5th International Symposium on Utilization of High Strength/High,Performance Concrete,Vol.2,Sandefjord, Norway, pp. 1339-1350 (1999). [7] Tazawa,E. and Miyazawa,S., Influence of Cement and Admixture on AutogenousShrinkage of Cement Paste. Cement and Concrete Research, 25 (2), pp. 281- 287(1995). [8] Sato, R., Tanaka, S., Hayakawa, T., and Tanimura, M., Experimental Studies onReduction of Autogenous Shrinkage and Its Induced Stress in High- strengthConcrete, Proceedings of the Second
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 695 International Research Seminar in Lund, pp.163-171 (1999). [9] Philleo, R., Concrete Science and Reality. In: J.P. Skalny and S. Mindess Editors,Materials Science of Concrete II, American Ceramic Society, Westerville, OH, USA,pp.1–8 (1991). [10] Weber, S., and Reinhardt, H.W., A Blend of Aggregatesto Support CuringofConcrete, ProceedingsofInternational Symposium on Structural Lightweight Concrete, Edited by I. Holand, T.A. Hammer and F. Fluge, Sandefjord, Norway, pp.662-671(1996). [11] Jensen, O.M. and Hansen, P.F., Water-EntrainedCement- Based Materials: Principle and Theoretical Background, Cement and Concrete Research, 31, pp. 647-654(2001). [12] Sato, R., Kawai, K., and Baba, Y.,Mechanical performance of reinforced recycledconcrete beams, Proceedings of International Workshop on Recycled Concrete, JSPS76 Committee on Construction Materials, Tokyo, Japan, pp. 127-146 (2000). [13] Sato, R., Kawai, K., and Baba, Y., Mechanical propertiesof reinforced concretemembers made of recycled aggregate, Cement ScienceandConcreteTechnology,No. 54, pp. 291-298 (2000). [14] Bamforth, P. B. (1987). “The relationship between permeability coefficients forconcrete obtained using liquid and gas,” Magazine of ConcreteResearch 39(138), 3-11. [15] Berner, D. E. (1992). “High ductility, high strength lightweight aggregate concrete,” ACI SP136, T. A. Holm and A. M. Vaysburd, ed., American Concrete Institute, Detroit, MI. [16] ]Bilodeau, A., Chévrier, R., Malhotra, V. M., and Hoff, G. C. (1995). “Mechanicalproperties, durability and fire resistance of high-strength lightweight concrete,”International Symposium on Structural Lightweight Aggregate Concrete,Sandefjord, Norway, 432-43. [17] Bilodeau, A., Malhotra, V. M., and Hoff, G. C. (1998). “Hydrocarbon fire resistance of high strength normal weight and lightweight concreteincorporating polypropylene fibers,” CANMET/ACI Conference,V. M. Malhotra, ed., Bangkok, Thailand. [18] Boyd, S. R. (1998). “The effect of lightweight fine aggregate on alkali-silica reactionand delayedettringite formation,” M.S. thesis, DepartmentofCivil Engineering, University of New Brunswick, Fredericton,N.B.,Canada.