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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 749
Assessment the Need of Al Kut City for Solid Waste Transfer Station
Mohammed Dakhel Sarbot1 , Dr. Aumar N. Alnakeeb2, Dr. Tariq A. Hussein3
1,2,3 M.Sc. degree in building and construction engineering specialized in environmental engineering 2015
-------------------------------------------------------------------------***----------------------------------------------------------------------
ABSTRACT: The design of efficient collection routes is the
key of solid waste management, for the most costly element
in solid waste management are collection and transfer. It
represents (75-80) % of the solid waste budget.
An optimal collection route is specified by using
Geographical Information System (GIS) for Al-Kut city, in
south of Iraq. GIS is one of the modern technologies which
have contributed a lot in very less time span to the waste
management society.
The present study included assess whether Al Kut city in
need to construct transfer station for the collection of solid
waste before sending it directly to the landfill site. The
period of study is from April 2013 until April 2014.
Al Kut city in need to construct of transfer station in the
right side of Tigress river districts (Al Azaa Wa Al Jahad and
Al Karama Wa Al Falahea).
1-INTRODUCTION:-
A transfer station is a terminal station where smaller
collection vehicles empty their loads for continued haul by
a larger vehicle, can be considered as part of the collection
process (1). No long - term storage of waste occurs at the
transfer stations. It is quickly consolidated and loaded into
a large vehicle and moved off site. There are not any
transfer stations in Al-Kut city. The waste does not always
transit by the transfer station and is often disposed of in an
open area between the collection area and the landfill. In
some instances, waste truck drivers empty their loads in
open areas and sell their load to scavengers who will
search through the waste for recyclable and salvageable
items.
1.2 Transfer stations need in Al Kut city
Been addressed the need to establish a transfer station or
stations for the collection of solid waste in Al Kut city
during the study by calculating the cost of solid waste
collection with transfer stations and compared with the
current cost combination (without the transfer stations).
Al Kut city districts are distributed on both sides of the
Tigris River to the north and south, and includes
neighborhoods in the northern part of the city center and
the old neighborhoods, high and middle income within
sectors of Al Markaz and Al Kafaat, Damok and Al Zahra,
either neighborhoods in the southern part include
Allowate and medium income neighborhoods within the
sectors of Al Ezaa and Al Jihad, Al Karama and Al Falahea.
We were excluded neighborhoods in the northern part of
the Tigris River from the study of the need to establish of
transfer stations for the following reasons:
1. The average of distance between the centers of
neighborhoods and the location of disposal point does not
exceed the (16 km), which is less than (15 to 20 miles)
((Although cost-effectiveness will vary, transfer stations
generally become economically viable when the hauling
distance to the disposal facility is greater than 15 to 20
miles (2), so the problem of solid waste management in
this part of city wasn't because the long distance from
neighborhoods to the final disposal point for solid waste.
2- The neighborhoods of the northern part of the Tigris
River represents the region of old commercial center of Al
Kut city, therefore there aren't land that could be exploited
to set up transfer stations because the most of the land
were exploited or intended for different uses in addition to
the non-compliance to the environmental and planning
limitations for construction of transfer stations through
their closest from the residential areas and main roads.
3- The high price of lands in this part of city leads to non-
availability of economic feasibility for construction of the
transfer stations because the initial costs for construction
will be very high.
4. Because of the solid waste disposal point is located at
the same side of the residential neighborhoods for the
Tigris River, which means there aren't bridges that the
solid waste trucks should cross it and may be cause of
delay in the transfer of waste.
The above reasons prompted us to delete the study of the
need for the transfer stations of solid waste in this part of
city and just focusing on the neighborhoods located in the
south part of the city, which suffers from problems in the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 750
process of transferring waste to the site of chucking the
final and for the following reasons:
1. The average distance between the centers of
neighborhoods and the location of final disposal point is
exceed (24 km), the highest of (15 miles) (3).
2. There are more of lands that can be used for
construction of transfer stations because of the proportion
of construction and exploitation within this part of city less
than 60% (4) in addition to that there are more lands that
applied on it the environmental and planning limitations
for construction of transfer stations of solid waste.
3- This part of city represents the low and middle income
neighborhoods, this point will making the cost of land is
relatively low comparative with north part, which could
provide the economic feasibility for project of constructing
of transfer stations because the initial costs will be
relatively low.
Because the site of final disposal point is located in the
north part of the city, therefore the trucks of collecting
waste in the south part should cross the bridges over the
Tigris River, this point was caused a delay in the transfer
process as a result of the jam of the traffic on this bridges,
especially for Al Jihad neighborhood areas that need to
cross two bridges there are two rivers separated between
Al Jihad neighborhood and the final disposal point waste
(Tigris and Al Dujaili rivers) and both must crossing the
bridges that constructions on these rivers.
1.3 Transfer stations calculations:
Al Kut municipality has 80 different qualities and size
Waste trucks (5), as shown in Table (1-1):
Table (1-1): Types and numbers of waste trucks
The table show that 36.25% of waste trucks are Nissan
type because of the success of this type of vehicles through
its durability, low maintenance costs in addition to the
design life is not less than 7 years and it is the best from
other types which does not exceed the design life 5 years
in addition to the suitability of Iraqi airspace for their
ability to work in hot climates.
1.3.1 Calculation the consumption amount for
waste truck:
For the reasons above and in addition to that more of
complete data about the amounts that spent on
maintenance and perpetuation of the mechanics of the
type of Nissan, has been analyzing the amounts spent on
maintenance and perpetuation of this kind of trucks,
therefore we can get the monthly rate of exchange of the
trucks and rate of exchange per km, as shown in the table
(1-2):
Table (1-2): Average of consumption amount for waste
truck in IDM
Monthly spend rate has been calculated for solid waste
trucks (83976.71) Iraqi dinars per month, this amount
represents the spend on maintenance work for solid waste
trucks.
Meter reading for all the solid waste trucks within the
study area has been taken and through the analysis of
these readings, the rate Kilometers per day was (25 km 
day) (750 km  month
Thus, the rate of spend for each truck and each Kilometers
is:
Spend rate per km = monthly rate of spend distance rate
per month
= 83976.71 / 750
=111.9689466666667
= 112 ID/Km
1.3.2 Calculation the Maintenance amount for
waste truck:
Maintenance works include all the works that happen on
the solid trucks during operation period to maintain truck
efficiency in the performance of work.
N
r
.
Tru
ck
type
Tru
ck
Mo
del
Pur
chas
ing
pric
e
Logi
n
Serv
ice
Avera
ge of
consu
mptio
n
amou
nt
IDM
2010
Average
of
consump
tion
amount
IDM
2011
Averag
e of
consum
ption
amount
IDM
2012
Average
of
consump
tion
amount
IDM
2013
Averag
e of
consum
ption
amount
IDM
2014
1
.
Niss
an 5
m3
200
9
130
000
000
201
0
2972
7
9774375
1
16267
671
8863574
2
16333
373
2
.
Niss
an
15
m3
200
9
150
000
000
201
0
5023
6
1657817
8
11732
773
9182373
3
524837
33
Nr. Size Of
waste truck
Type of Truck Nr. of Truck
%
1. 5 m3 Nissan 18 22.5
2. 12 m3 valvo 16 20
3. 15 m3 Nissan 11 13.75
4. 6 m3 Hino 13 16.25
5. 4 ton Mitsubishi 13 16.25
6. 12 m3 Rino 4 5
7. 6 m3 Azuza 3 3.75
8. 3 m3 Tractor 2 2.5
Total 80 100
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 751
Maintenance works includes:
• Fuel
• rotating maintenance (washing and cleaning)
• Engine Oil
• Gear Oil
• brake fluid
• Tire
Monthly disbursements maintenance and fuel has been
calculated as shown in the table (1-3):
Table (1-3): Average of maintenance amount for waste
truck in IDKM
Spending rate for solid waste trucks has been calculated
(1184) ID  km.
1.3.3 Calculation the management amount for
waste truck:
Managing of movement of the solid waste collection trucks
process is requires a lot of disbursements to control the
movement and follow-up maintenance and perpetuation of
these trucks and include disbursements below:
• salaries of staff within the department of Solid Waste
Management, this department is responsible for the
movement of trucks, the distribution and supervision of
the work
• salaries of employees within the municipal garage and
those responsible for the operation and maintenance of
the perpetuation of the trucks.
• wages for water, electricity and fuel for generators
within mechanisms department.
Through analyzing the data of management the movement
of trucks which have been obtained from Al Kut
municipality according to the table (4-4):
Table (1-4): Average of management amount for waste
truck in IDKM
The salaries of employees within the municipal garage,
those officials on the process of maintaining and sustaining
trucks do not represent all of the amounts spent on the
trucks of the transfer of solid waste, and to the fact that the
municipal garage contains (250) trucks are working and
(80) of which only dedicated to the process of collecting
waste and as we explained in the table (4 -1), so the rate of
disbursements on the trucks of solid waste collection of
paragraph (2) in the table (4-4) are:
The rate of disbursements on the trucks of solid waste
collection (salaries garage) = (rate of the total amount
spent on the trucks of municipal salaries for all staff garage
 total number of the trucks of the municipality) X number
of trucks of solid waste collection.
Total average
management
amount for one
waste truck IDM
Total average
=management
amount for
waste truck
IDM
/ Total
number
of
garage
trucks
= 43350000 / 250
= 173400 IDM
N
r.
Tru
ck
typ
e
Truc
k
mode
l
Fuel
IDK
M
Maint
enan
ce
IDK
M
Gear
oil
IDK
M
Engin
e oil
IDK
M
Brea
k oil
IDK
M
Wells
IDK
M
Total
1
Nis
san
5
m3
2009 500 50 2 3 1 400 956
2
Nis
san
15
m3
2009 750 50 4 6 2 600 1412
Total
average
managemen
t
amount for
waste truck
IDM
Total Av.
Amounts
= for
salaries of
the staff in
Solid
Waste
departmen
t
Total Av.
Amounts
+ for
salaries of
the staff in
Garage
departmen
t
+Wate
r
wages
+
Electri
c
wages
+
Generator
wagess
=
10000000
+
31500000
+
35000
0
+
75000
0
+ 750000
=
43350000
IDM
N
r
.
Truck type
N
r.
Av.
Pay
IDM
onth
Av.
Amoun
ts
IDMo
nth
1 The salaries of the staff in Solid
Waste department
2
6
5666
66
10000
000
2
The salaries of the staff in Garage
department
9
0
3566
66
31500
000
3
Water wages 1
3500
00
35000
0
4
Electric wages 1
7566
66
75000
0
5
Generators wages 2
3756
66
75000
0
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 752
Total average
management
amount for
waste truck
IDKM
Total average
=management
amount for one
waste truck
IDM

Average
KM
traveled
per day
for one
truck
= 173400  750
= 231 IDKM
Total
average
amount for
waste
truck
IDKM
Total
Average of
consumption
=amount for
waste truck
in IDKM
Total
Average of
maintenance
+amount for
waste truck
in IDKM
Total average
+management
amount for
waste truck
IDKM
= 112 + 1184 + 231
= 1527
IDKM
Purchasing price = 150000000 ID
Sale price of scrap = 45000000 ID
Economic life = 7 years
Annual consumption according to the straight-line=
(purchase price- sale price of scrap) Economic life ----
Double consumption = Percentage of annual
consumption according to the straight-line X 2 ----------
- (4-3)
= 14 x 2
= 28 %
The proportion of consumption multiplier = 2 X 1
Economic life ---------- (4-4)
= 2X 17
= 0.2857 ≈ 0.3
The balance of the original = purchase price- sale price
of scrap
= 150000000 – 45000000 = 105000000
Table (1-5) consumption at the expense of premiums
seven years
1= (The balance of the original) – (4)
3= (1) * (2)
4next= (4) later + (3)
Through the table above shows that the mechanism
consumes (96352798) dinars during the seven years,
which represents the economic life and the imposition of
the mechanism need to 4 days per month for acts of MRO
and maintenance, which means that each mechanism
works amounted to (317 Day  years) and it is the
mechanism going rate annual rate (317 days x 25 km =
7925 km  years) meaning that each mechanism going
(7925 x7 = 55475 km  seven years).Consumption rate as
a result of consumption through economic life of the
mechanism = (depreciation  number of kilometers
traveled by the machine during the economic life = 55475
/ 96352798.5
= 1736.868
= 1737 ID/Km
Total average
Amount for waste truck consumption IDKM = 1364 +
1737 = 3101 IDKM
= 2.4808 $ KM
Ye
ar
The balance
of the
original (1)
The
proportion
of
consumption
multiplier
(2)
The
depreciation
charge (3)
Accumulat
ed
balance
(4)
1 105000000 30% 31500000 31566666
2 73500000 30% 22656666 53556666
3 51456666 30% 15435666 68985666
4 36615666 30% 16864566 79789566
5 25216566 30% 7563156 87352656
6 17647356 30% 5294265 92646855
7
12353145 30% 376594375
96352798
..
= 0.142
= 14 %
(4-1) = (150000000 – 45000000)  7 = 15000000
Percentage of annual consumption according to the
straight-line=Annual consumption according to the
straight-line (purchase price- sale price of scrap) -----
----- (4-2)
= 15000000  (150000000 – 45000000)
1.3.4 Consumption as a result of obsolescence
The statute of limitations, which exposed the trucks
through the truck design age, should calculate as an
expense for each kilometer that the truck drive it during its
work in the transport of waste and added this amount to
the amounts that calculated on the maintenance,
perpetuation of the trucks and management of solid waste
collection. This amount has been calculated based on the
amounts of these equations (4-1 to 4-4).
The economic life for waste trucks of Nissan type that are
using in Al Kut municipality is 7 years as defined by the
Ministry of Municipalities and Public Works. The costs of
consumption for this type was calculated depending on the
amount of the purchase of these truck, and assumption
that the sale price for the mechanics as scrap equal to 30%
of the purchase price.
1.3.5. A Calculation the consumption for Nissan
15 M3:
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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1.4 Transfer Station Needs:
1.4.1 Transfer Station site:
The transfer station site must be large enough to include a
building for collection trucks to enter and unload and
outside space for moving and turning both collection and
transfer vehicles. If construction and demolition material.
1.4.2 Transfer Station building:
Size of the transfer station building will de¬pend on the
type and volume of waste material to be handled. Future
need for expansion must also be considered. At a
minimum, the building should be large enough to allow
col¬lection vehicles to enter and dump either onto the
floor or directly into the transfer vehicle. It is not
necessary for the transfer vehicle to be inside. However, a
structure extending over the transfer vehicle will keep
water from entering the material to be transferred. An
enclosed building will prevent weather from interrupting
operations and also help contain waste material. Venting
and/or a circulation system will help control odors. Space
may be provided in the building for an office, restroom,
associated transfer equipment, and any vehicles.
If white goods and other bulky items are to be separated at
the transfer station, the area where the material is to be
dropped into transfer containers may be, but does not
have to be, in the building. Inside or outside, this area
should be constructed on a sloping lot or a ramp so that
these materials may be dropped into transfer containers.
Additional turn-around space should be included in the
layout of the transfer station for these additional collection
containers.
1.4.3 Transfer Station Equipment's:
A wide variety of equipment is available for solid waste
transfer operations. The volume and type of solid waste,
regulations, and political or personal choice will influence
the type and amount of transfer equipment to be used.
There are two common methods of transferring solid
waste with semitrailers and tractors or with large roll-off
boxes hauled by a specially built tilting tandem-axle
straight truck. The trailers and roll-off boxes can be open-
top containers or enclosed compactable containers. Open-
top containers may be used to haul any type of solid waste,
but are necessary for separating white goods from other
bulky items. Wassit rules require that open-top containers
be covered while in transit.
There are several common ways of compacting solid waste
into compactable containers. At a minimum, a steel plate
attached to the back of a backhoe can be used to tamp solid
waste into an open-top transfer trailer. A second option is
the use of a stationary compactor. In this case, the solid
waste is placed into a hopper and chute directly above or
beside the stationary compactor. The compactable
container (trailer or roll-off box) is attached to the
stationary compactor, and a hydraulic ram compresses the
material in the container. When the container is full, it is
removed and another put in its place. The material is
emptied by gravity from this type of container by tilting
the container, or by mechanical devices that move the
material out the back of the container.
The third most common method of compacting solid waste
is with a self-contained compaction trailer. In this case the
collection vehicle dumps its load into the hopper and chute
directly over an opening at the front of the compaction
trailer. A hydraulic ram in the trailer compacts the
material into the back of the trailer. Hydraulic pressure is
supplied either by an on- site electric motor and hydraulic
pump combined with a hydraulic pump on the tractor, or
by a separate motor and pump on the trailer. When the
trailer is full, it is removed and an empty trailer is placed in
position for loading. The compac¬tion trailer is emptied at
the landfill by opening the end of the trailer and pushing
the material out with the hydraulic ram.
Open-top containers can be either roll-off boxes or trailers.
Trailers can be the type with a simple tilt bed, or those that
are unloaded with a special hydraulically operated
undulat¬ing floor (walking floor) or blade that moves
waste out the back. Roll-off containers typically hold up to
10 tons (40-50 cubic yards) of material, and trailers up to
20 tons (80-120 cubic yards). Trailers hauling 20 tons of
waste usually weigh approximately 80,000 pounds, which
often is the maximum truck weight permitted on
highways. State regulations on truck weight may influence
the decision to use a tilt bed or undulating floor trailer,
both of which weigh less than a trailer with a hydraulic
ram. Distance to the disposal site and daily volume of solid
waste to be handled will influence the type of transfer
equipment chosen.
A self-contained compaction trailer system requires more
maintenance and an additional staff person at the transfer
station to move materials dumped onto the floor into the
compaction trailer. The basic weight of the compaction
trailer is greater because of the need for thicker walls and
the weight of the ram, motor, and hydraulic system. The
additional weight reduces the payload approximately five
tons which means less income as each load to the landfill is
less than what can be hauled in an open-top compacted
system. Use of a stationary compactor reduces the payload
to approximately three tons, but still requires a trailer with
a lightweight ram, thicker walls, and a hydraulic system to
push out the trash. The walking floor type of open-top
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
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trailer with compaction done by a backhoe is the most
economical type of transportation.
Some operators might want to install scales as a part of the
transfer station. The cost of scales is approximately
$20,000 plus an additional $5,000 for installation,
including concrete piers and slab, electrical wiring, and
groundwork. Installation costs can be absorbed as in-kind
1.4.4 Estimated Cost of Basic Rural Transfer Station:
The population to be served, type of solid waste to be
accepted, type of transfer equipment, distance to the
disposal site, and other factors affect the size and cost of a
rural transfer station. The estimated costs discussed below
are based on the best and most recent information
available from various sources.
1.4.4.1 Initial Capital Costs for Basic Transfer Station:
Initial capital costs are the cost of land, buildings, and
equipment's. Table (1-6): Land costs can range from $75 to
$125 per M2.
Table (1-6): Initial Capital Costs for Basic Transfer
Station.
*Data for calculations obtained from local service
providers
1.4.4.2 Building and Site (170 Ton  day) = 540 M3
The building is assumed to be a 1,500 M2 steel building. It
includes a concrete floor and concrete retaining wall on
the back of the building. The retaining wall is high enough
to place the transfer vehicle below the level of the floor in
the building. Also included in the cost of the building is a
roof at the rear that extends over the transfer trailer, an
overhead door, and a small office with restroom. (See
Figures 1, 2, and 3.) An estimate of 300 $ per square meter
is used to calculate a building cost of 450000 $ (300 $ x
1,500 square meter). Size, terrain, and local market factors
could significantly affect this estimate. Office equipment
includes a desk and chair (200 $), computer and printer
(300 $), and air conditioner (400 $).
Utilities, including electricity, gas, water, sewer, and
telephone, will cost approximately 300 $ per month.
Cleaning supplies, including supplies for the restroom and
bleach to clean the dumping floor, will cost approximately
30 $ per month. It is critical to control odor at the transfer
station. Internal odor control will cost approximately 30 $
per month. External control of odor for the site will cost
approximately 30 $ per month. Pest control that includes
spraying and setting bait both inside and outside the
transfer station will cost approximately 30 $ per month.
It is assumed that crushed rock will be used for all the
roadways and parking areas at the site, except for the
concrete pads. The delivered cost of crushed rock can
double or triple depending on the distance from the
quarry. Quarry prices can also vary considerably. A
reasonable delivered price ranges from 8 $ to 12 $ per M2.
For this example, it was assumed that the roadbed and
parking area covered 1000 M2. A 15 cm layer of crushed
rock at 10 $ per M2 would total 12000 $. A 2.5 m chain-
link perimeter fence enclosing the 3000 M2 area would
cost 33000 $ (150 $ per linear meter)( 150 $ x 220 ML).
Other expenses for the development of a transfer station
include legal and engineering fees, estimated at 5000 $,
and an additional contingency of 25000 $ to allow for
underestimation of any items that may have higher costs
due to local conditions, to cover vehicle license(s), or to
cover items that may have inadvertently been excluded.
Total estimated other expenses is 30000$.
1.4.4.3Equipment:
Costs presented are the estimated purchase price of
selected equipment for transferring solid waste. Minimal
equipment needed are a hopper and chute to direct solid
waste into the trailer (5000 $), two 100 M2-yard open-top
trailers (10000 $ each), one tractor (50000 $), and a
backhoe (35000 $). The backhoe can be used to compact
the waste in the transfer trailer. Compaction helps to
assure maximum utilization of capacity of the transfer
trailer. Two transfer trailers are needed so that one is on-
site at all times of operation. The volume of waste collected
N
r
Item
Cost per
unit*
Sub-total
1 Land (3000 M2 @ $100/ M2) $ 300000
2 Building & Site Building
(1,500 M2 @ $300/ M2) $ 450000
Office equipment $ 900
Ramp and wall $ 20,000
Crushed rock (@ $12/M2) $ 12000
Fence (220 M@ $150/ linear
M)
$ 33000
$815966
3 Fees
Legal & engineering $ 5000
Contingency $ 25000
$ 30,000
4 Equipment
Hopper & chute $ 5000
(2@ $10000 each) Open top
trailer
$ 20000
Semi-tractor (1) $ 50,000
Backhoe $ 35000
116666$
TOTAL $955966
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at the transfer station combined with the distance to the
landfill will determine the number of trips taken daily and
the need for additional semitrailers and tractors.
Purchasing used equipment would reduce equipment
costs. Estimated equipment costs total (110000 $).Total
estimated cost for construction and equipment for a basic
transfer station is $ 955900.
1.4.5 Annual Capital and Operating Costs for Basic
Transfer Station:
Annual capital costs are the straight-line depreciation of
the capital items such as building and equipment.
Operating costs are the daily costs for labor, fuel, utilities,
etc.
1.4.6 Annual Capital Costs for Basic Transfer Station:
Depreciation of the building, chute, fence, roadway, and
equipment are included in annual capital costs. The
building, chute, backhoe, and box ramp are expected to
have a 25-year life. It is estimated that the rock in the
parking area and roadway will be replaced on an average
of every five years. The semitrailer, tractor, and fencing
will each last about 10 years. It is estimated that office
equipment will be replaced every ten years. Annual capital
cost (depreciation) is estimated at $23,939 annually. (See
Table 1-7.)
Table 1-7. Annual Capital Costs for a Basic Transfer
Station.
1.4.7 Annual Capital Costs for Basic Transfer Station:
Annual operating costs are the day-to-day costs of
opera¬tions based on the volume of solid waste handled
on a yearly basis, number of employees, and distance to
the landfill. For many transfer stations, funding comes
from service fees and a line-item budget from the
governmental agency running the service.
1.4.7.1 Labor:
The transfer station is in need to drivers, attendants,
guards and etc. (see Table 1-8).
Table 1-8. Transfer station laborers
1.4.7.2 Maintenance Costs:
Transfer truck and trailer operations cost $.60 per mile
(0.375 $ per KM) for fuel, routine servicing, maintenance,
vehicle insurance, and tires. There is greater-than-normal
wear on the truck because of the terrain of most landfills
and frequent shifting of gears. Similarly, the trash being
transported in the trailers often includes caustic materials
that degrade the interior of the trailer.
1.4.7.3 Insurance:
Insurance. Additional insurance coverage should be
obtained for the building and equipment. Liability
insurance should be carried to cover potential injuries at
the transfer station site. The estimated cost for this
coverage is (200 $ per month).
1.4.8 Annual Capital and Operating Costs for Example
Rural Transfer Station:
The amount of solid waste in two sectors (2020) = (57261
persons X 0.94 = 144347 kg/day)
144347/316 kg/m3 = 457 m3/day)
The trailer has a capacity of 60 M3 per load. With 8 load
per day (457 m3 / 60 m3) of material to haul, 2536 trips
(317 day X 8 load) to the landfill will need to be made
yearly. Most transfer stations transport to the landfill daily.
At a round trip distance of 50 KM at 45 KMPH, it will take
2840 hours per year (1.12hour x 8 loads x 317 day/year)
in driving time. This results in approximately 8 loads per
day to the landfill or 56 trips per week.
Nr. Item Cost per unit*
1 Building and Site
Building (25-year life) $ 3,000
Office equipment (10-year
life)
$ 165
Ramp and wall (25-year
life)
$ 800
Crushed rock (5-year life) $ 2,614
Fence (10-year life) $ 1,640
2 Equipment
Hopper & chute (25-year
life)
$ 120
Open-top trailer (2) (10-
year life)
$ 9,400
Semi-truck (1) (10-year
life)
$ 5,200
Backhoe (25-year life) $ 1,000
TOTAL $ 23,939
Nr. Type of work
Nr. Of
workers
Salary $day
Total
$ day
1 trailer Drivers 2 15 30
2 attendant 2 15 36
3 Guard 2 15 36
4 Cleaner 6 16 66
5 Super visor 1 26 26
6 Maintenance
worker
2 15
36
Shovel Driver 1 15 15
TOTAL
16
215
$/day
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 756
Maintenance costs are based on 126800 KM per year
(2536 trips at 50 KM). One full-time driver and one half-
time driver are included to allow time for a 7-day
workweek. Costs for utilities, cleaning supplies, and site
maintenance are approximately $ 5040 per year. A full-
time station attendant is provided. (See Table 1-9.)
Table 1-9. Annual Capital and Operating Costs for
Example Urban Transfer Station
* Data for calculations obtained from local service
providers
** Table 4-7
*** (300$ +30$+30$+30$+30$) per month x 12
**** Table 4-8 (215 $day x 317 days)
166805 M3 year  126800 KM year = 1.3 M3  KM = 1.10
$M3 x 1.2 M3KM = 1.32 $ KM
1.32 $ KM < amount for waste truck IDKM = 2.4808 $
KM
References
1. Handbook for Design and Operation of Rural and
Regional Transfer Stations. 2006.
2. Warren, J., 2008. “Waste Management Project: Draft
waste Management Legislation”, United Nations Human
Settlements Program (UN-HABITAT) Iraq Program.
3. Al- Shami, Shibi, 1994. “Solid Waste Management”, Syria.
4. Ministry of municipalities and public works/ Al Kut
municipality paper 2008
5. Ministry of municipalities and public works/ Al Kut
municipality paper 2013
N
r.
Type of work
Total $ year
1 Annual Capital Costs $ 23,939
3 Annual Operating Costs
4 )KMper$0.375(Maintenance $ 53493.75**
5 Utilities, cleaning supplies, site
maintenance
***0505$
6 Insurance—building, liability
($200/month)
$ 2,400
Transfer station labors ****55100$
Contingency $ 25,000
TOTAL $ 178027.75
COST PER M3 PER YEAR $ 1.10

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Assessment the Need of Al Kut City for Solid Waste Transfer Station

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 749 Assessment the Need of Al Kut City for Solid Waste Transfer Station Mohammed Dakhel Sarbot1 , Dr. Aumar N. Alnakeeb2, Dr. Tariq A. Hussein3 1,2,3 M.Sc. degree in building and construction engineering specialized in environmental engineering 2015 -------------------------------------------------------------------------***---------------------------------------------------------------------- ABSTRACT: The design of efficient collection routes is the key of solid waste management, for the most costly element in solid waste management are collection and transfer. It represents (75-80) % of the solid waste budget. An optimal collection route is specified by using Geographical Information System (GIS) for Al-Kut city, in south of Iraq. GIS is one of the modern technologies which have contributed a lot in very less time span to the waste management society. The present study included assess whether Al Kut city in need to construct transfer station for the collection of solid waste before sending it directly to the landfill site. The period of study is from April 2013 until April 2014. Al Kut city in need to construct of transfer station in the right side of Tigress river districts (Al Azaa Wa Al Jahad and Al Karama Wa Al Falahea). 1-INTRODUCTION:- A transfer station is a terminal station where smaller collection vehicles empty their loads for continued haul by a larger vehicle, can be considered as part of the collection process (1). No long - term storage of waste occurs at the transfer stations. It is quickly consolidated and loaded into a large vehicle and moved off site. There are not any transfer stations in Al-Kut city. The waste does not always transit by the transfer station and is often disposed of in an open area between the collection area and the landfill. In some instances, waste truck drivers empty their loads in open areas and sell their load to scavengers who will search through the waste for recyclable and salvageable items. 1.2 Transfer stations need in Al Kut city Been addressed the need to establish a transfer station or stations for the collection of solid waste in Al Kut city during the study by calculating the cost of solid waste collection with transfer stations and compared with the current cost combination (without the transfer stations). Al Kut city districts are distributed on both sides of the Tigris River to the north and south, and includes neighborhoods in the northern part of the city center and the old neighborhoods, high and middle income within sectors of Al Markaz and Al Kafaat, Damok and Al Zahra, either neighborhoods in the southern part include Allowate and medium income neighborhoods within the sectors of Al Ezaa and Al Jihad, Al Karama and Al Falahea. We were excluded neighborhoods in the northern part of the Tigris River from the study of the need to establish of transfer stations for the following reasons: 1. The average of distance between the centers of neighborhoods and the location of disposal point does not exceed the (16 km), which is less than (15 to 20 miles) ((Although cost-effectiveness will vary, transfer stations generally become economically viable when the hauling distance to the disposal facility is greater than 15 to 20 miles (2), so the problem of solid waste management in this part of city wasn't because the long distance from neighborhoods to the final disposal point for solid waste. 2- The neighborhoods of the northern part of the Tigris River represents the region of old commercial center of Al Kut city, therefore there aren't land that could be exploited to set up transfer stations because the most of the land were exploited or intended for different uses in addition to the non-compliance to the environmental and planning limitations for construction of transfer stations through their closest from the residential areas and main roads. 3- The high price of lands in this part of city leads to non- availability of economic feasibility for construction of the transfer stations because the initial costs for construction will be very high. 4. Because of the solid waste disposal point is located at the same side of the residential neighborhoods for the Tigris River, which means there aren't bridges that the solid waste trucks should cross it and may be cause of delay in the transfer of waste. The above reasons prompted us to delete the study of the need for the transfer stations of solid waste in this part of city and just focusing on the neighborhoods located in the south part of the city, which suffers from problems in the
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 750 process of transferring waste to the site of chucking the final and for the following reasons: 1. The average distance between the centers of neighborhoods and the location of final disposal point is exceed (24 km), the highest of (15 miles) (3). 2. There are more of lands that can be used for construction of transfer stations because of the proportion of construction and exploitation within this part of city less than 60% (4) in addition to that there are more lands that applied on it the environmental and planning limitations for construction of transfer stations of solid waste. 3- This part of city represents the low and middle income neighborhoods, this point will making the cost of land is relatively low comparative with north part, which could provide the economic feasibility for project of constructing of transfer stations because the initial costs will be relatively low. Because the site of final disposal point is located in the north part of the city, therefore the trucks of collecting waste in the south part should cross the bridges over the Tigris River, this point was caused a delay in the transfer process as a result of the jam of the traffic on this bridges, especially for Al Jihad neighborhood areas that need to cross two bridges there are two rivers separated between Al Jihad neighborhood and the final disposal point waste (Tigris and Al Dujaili rivers) and both must crossing the bridges that constructions on these rivers. 1.3 Transfer stations calculations: Al Kut municipality has 80 different qualities and size Waste trucks (5), as shown in Table (1-1): Table (1-1): Types and numbers of waste trucks The table show that 36.25% of waste trucks are Nissan type because of the success of this type of vehicles through its durability, low maintenance costs in addition to the design life is not less than 7 years and it is the best from other types which does not exceed the design life 5 years in addition to the suitability of Iraqi airspace for their ability to work in hot climates. 1.3.1 Calculation the consumption amount for waste truck: For the reasons above and in addition to that more of complete data about the amounts that spent on maintenance and perpetuation of the mechanics of the type of Nissan, has been analyzing the amounts spent on maintenance and perpetuation of this kind of trucks, therefore we can get the monthly rate of exchange of the trucks and rate of exchange per km, as shown in the table (1-2): Table (1-2): Average of consumption amount for waste truck in IDM Monthly spend rate has been calculated for solid waste trucks (83976.71) Iraqi dinars per month, this amount represents the spend on maintenance work for solid waste trucks. Meter reading for all the solid waste trucks within the study area has been taken and through the analysis of these readings, the rate Kilometers per day was (25 km day) (750 km month Thus, the rate of spend for each truck and each Kilometers is: Spend rate per km = monthly rate of spend distance rate per month = 83976.71 / 750 =111.9689466666667 = 112 ID/Km 1.3.2 Calculation the Maintenance amount for waste truck: Maintenance works include all the works that happen on the solid trucks during operation period to maintain truck efficiency in the performance of work. N r . Tru ck type Tru ck Mo del Pur chas ing pric e Logi n Serv ice Avera ge of consu mptio n amou nt IDM 2010 Average of consump tion amount IDM 2011 Averag e of consum ption amount IDM 2012 Average of consump tion amount IDM 2013 Averag e of consum ption amount IDM 2014 1 . Niss an 5 m3 200 9 130 000 000 201 0 2972 7 9774375 1 16267 671 8863574 2 16333 373 2 . Niss an 15 m3 200 9 150 000 000 201 0 5023 6 1657817 8 11732 773 9182373 3 524837 33 Nr. Size Of waste truck Type of Truck Nr. of Truck % 1. 5 m3 Nissan 18 22.5 2. 12 m3 valvo 16 20 3. 15 m3 Nissan 11 13.75 4. 6 m3 Hino 13 16.25 5. 4 ton Mitsubishi 13 16.25 6. 12 m3 Rino 4 5 7. 6 m3 Azuza 3 3.75 8. 3 m3 Tractor 2 2.5 Total 80 100
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 751 Maintenance works includes: • Fuel • rotating maintenance (washing and cleaning) • Engine Oil • Gear Oil • brake fluid • Tire Monthly disbursements maintenance and fuel has been calculated as shown in the table (1-3): Table (1-3): Average of maintenance amount for waste truck in IDKM Spending rate for solid waste trucks has been calculated (1184) ID km. 1.3.3 Calculation the management amount for waste truck: Managing of movement of the solid waste collection trucks process is requires a lot of disbursements to control the movement and follow-up maintenance and perpetuation of these trucks and include disbursements below: • salaries of staff within the department of Solid Waste Management, this department is responsible for the movement of trucks, the distribution and supervision of the work • salaries of employees within the municipal garage and those responsible for the operation and maintenance of the perpetuation of the trucks. • wages for water, electricity and fuel for generators within mechanisms department. Through analyzing the data of management the movement of trucks which have been obtained from Al Kut municipality according to the table (4-4): Table (1-4): Average of management amount for waste truck in IDKM The salaries of employees within the municipal garage, those officials on the process of maintaining and sustaining trucks do not represent all of the amounts spent on the trucks of the transfer of solid waste, and to the fact that the municipal garage contains (250) trucks are working and (80) of which only dedicated to the process of collecting waste and as we explained in the table (4 -1), so the rate of disbursements on the trucks of solid waste collection of paragraph (2) in the table (4-4) are: The rate of disbursements on the trucks of solid waste collection (salaries garage) = (rate of the total amount spent on the trucks of municipal salaries for all staff garage total number of the trucks of the municipality) X number of trucks of solid waste collection. Total average management amount for one waste truck IDM Total average =management amount for waste truck IDM / Total number of garage trucks = 43350000 / 250 = 173400 IDM N r. Tru ck typ e Truc k mode l Fuel IDK M Maint enan ce IDK M Gear oil IDK M Engin e oil IDK M Brea k oil IDK M Wells IDK M Total 1 Nis san 5 m3 2009 500 50 2 3 1 400 956 2 Nis san 15 m3 2009 750 50 4 6 2 600 1412 Total average managemen t amount for waste truck IDM Total Av. Amounts = for salaries of the staff in Solid Waste departmen t Total Av. Amounts + for salaries of the staff in Garage departmen t +Wate r wages + Electri c wages + Generator wagess = 10000000 + 31500000 + 35000 0 + 75000 0 + 750000 = 43350000 IDM N r . Truck type N r. Av. Pay IDM onth Av. Amoun ts IDMo nth 1 The salaries of the staff in Solid Waste department 2 6 5666 66 10000 000 2 The salaries of the staff in Garage department 9 0 3566 66 31500 000 3 Water wages 1 3500 00 35000 0 4 Electric wages 1 7566 66 75000 0 5 Generators wages 2 3756 66 75000 0
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 752 Total average management amount for waste truck IDKM Total average =management amount for one waste truck IDM Average KM traveled per day for one truck = 173400 750 = 231 IDKM Total average amount for waste truck IDKM Total Average of consumption =amount for waste truck in IDKM Total Average of maintenance +amount for waste truck in IDKM Total average +management amount for waste truck IDKM = 112 + 1184 + 231 = 1527 IDKM Purchasing price = 150000000 ID Sale price of scrap = 45000000 ID Economic life = 7 years Annual consumption according to the straight-line= (purchase price- sale price of scrap) Economic life ---- Double consumption = Percentage of annual consumption according to the straight-line X 2 ---------- - (4-3) = 14 x 2 = 28 % The proportion of consumption multiplier = 2 X 1 Economic life ---------- (4-4) = 2X 17 = 0.2857 ≈ 0.3 The balance of the original = purchase price- sale price of scrap = 150000000 – 45000000 = 105000000 Table (1-5) consumption at the expense of premiums seven years 1= (The balance of the original) – (4) 3= (1) * (2) 4next= (4) later + (3) Through the table above shows that the mechanism consumes (96352798) dinars during the seven years, which represents the economic life and the imposition of the mechanism need to 4 days per month for acts of MRO and maintenance, which means that each mechanism works amounted to (317 Day years) and it is the mechanism going rate annual rate (317 days x 25 km = 7925 km years) meaning that each mechanism going (7925 x7 = 55475 km seven years).Consumption rate as a result of consumption through economic life of the mechanism = (depreciation number of kilometers traveled by the machine during the economic life = 55475 / 96352798.5 = 1736.868 = 1737 ID/Km Total average Amount for waste truck consumption IDKM = 1364 + 1737 = 3101 IDKM = 2.4808 $ KM Ye ar The balance of the original (1) The proportion of consumption multiplier (2) The depreciation charge (3) Accumulat ed balance (4) 1 105000000 30% 31500000 31566666 2 73500000 30% 22656666 53556666 3 51456666 30% 15435666 68985666 4 36615666 30% 16864566 79789566 5 25216566 30% 7563156 87352656 6 17647356 30% 5294265 92646855 7 12353145 30% 376594375 96352798 .. = 0.142 = 14 % (4-1) = (150000000 – 45000000) 7 = 15000000 Percentage of annual consumption according to the straight-line=Annual consumption according to the straight-line (purchase price- sale price of scrap) ----- ----- (4-2) = 15000000 (150000000 – 45000000) 1.3.4 Consumption as a result of obsolescence The statute of limitations, which exposed the trucks through the truck design age, should calculate as an expense for each kilometer that the truck drive it during its work in the transport of waste and added this amount to the amounts that calculated on the maintenance, perpetuation of the trucks and management of solid waste collection. This amount has been calculated based on the amounts of these equations (4-1 to 4-4). The economic life for waste trucks of Nissan type that are using in Al Kut municipality is 7 years as defined by the Ministry of Municipalities and Public Works. The costs of consumption for this type was calculated depending on the amount of the purchase of these truck, and assumption that the sale price for the mechanics as scrap equal to 30% of the purchase price. 1.3.5. A Calculation the consumption for Nissan 15 M3:
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 753 1.4 Transfer Station Needs: 1.4.1 Transfer Station site: The transfer station site must be large enough to include a building for collection trucks to enter and unload and outside space for moving and turning both collection and transfer vehicles. If construction and demolition material. 1.4.2 Transfer Station building: Size of the transfer station building will de¬pend on the type and volume of waste material to be handled. Future need for expansion must also be considered. At a minimum, the building should be large enough to allow col¬lection vehicles to enter and dump either onto the floor or directly into the transfer vehicle. It is not necessary for the transfer vehicle to be inside. However, a structure extending over the transfer vehicle will keep water from entering the material to be transferred. An enclosed building will prevent weather from interrupting operations and also help contain waste material. Venting and/or a circulation system will help control odors. Space may be provided in the building for an office, restroom, associated transfer equipment, and any vehicles. If white goods and other bulky items are to be separated at the transfer station, the area where the material is to be dropped into transfer containers may be, but does not have to be, in the building. Inside or outside, this area should be constructed on a sloping lot or a ramp so that these materials may be dropped into transfer containers. Additional turn-around space should be included in the layout of the transfer station for these additional collection containers. 1.4.3 Transfer Station Equipment's: A wide variety of equipment is available for solid waste transfer operations. The volume and type of solid waste, regulations, and political or personal choice will influence the type and amount of transfer equipment to be used. There are two common methods of transferring solid waste with semitrailers and tractors or with large roll-off boxes hauled by a specially built tilting tandem-axle straight truck. The trailers and roll-off boxes can be open- top containers or enclosed compactable containers. Open- top containers may be used to haul any type of solid waste, but are necessary for separating white goods from other bulky items. Wassit rules require that open-top containers be covered while in transit. There are several common ways of compacting solid waste into compactable containers. At a minimum, a steel plate attached to the back of a backhoe can be used to tamp solid waste into an open-top transfer trailer. A second option is the use of a stationary compactor. In this case, the solid waste is placed into a hopper and chute directly above or beside the stationary compactor. The compactable container (trailer or roll-off box) is attached to the stationary compactor, and a hydraulic ram compresses the material in the container. When the container is full, it is removed and another put in its place. The material is emptied by gravity from this type of container by tilting the container, or by mechanical devices that move the material out the back of the container. The third most common method of compacting solid waste is with a self-contained compaction trailer. In this case the collection vehicle dumps its load into the hopper and chute directly over an opening at the front of the compaction trailer. A hydraulic ram in the trailer compacts the material into the back of the trailer. Hydraulic pressure is supplied either by an on- site electric motor and hydraulic pump combined with a hydraulic pump on the tractor, or by a separate motor and pump on the trailer. When the trailer is full, it is removed and an empty trailer is placed in position for loading. The compac¬tion trailer is emptied at the landfill by opening the end of the trailer and pushing the material out with the hydraulic ram. Open-top containers can be either roll-off boxes or trailers. Trailers can be the type with a simple tilt bed, or those that are unloaded with a special hydraulically operated undulat¬ing floor (walking floor) or blade that moves waste out the back. Roll-off containers typically hold up to 10 tons (40-50 cubic yards) of material, and trailers up to 20 tons (80-120 cubic yards). Trailers hauling 20 tons of waste usually weigh approximately 80,000 pounds, which often is the maximum truck weight permitted on highways. State regulations on truck weight may influence the decision to use a tilt bed or undulating floor trailer, both of which weigh less than a trailer with a hydraulic ram. Distance to the disposal site and daily volume of solid waste to be handled will influence the type of transfer equipment chosen. A self-contained compaction trailer system requires more maintenance and an additional staff person at the transfer station to move materials dumped onto the floor into the compaction trailer. The basic weight of the compaction trailer is greater because of the need for thicker walls and the weight of the ram, motor, and hydraulic system. The additional weight reduces the payload approximately five tons which means less income as each load to the landfill is less than what can be hauled in an open-top compacted system. Use of a stationary compactor reduces the payload to approximately three tons, but still requires a trailer with a lightweight ram, thicker walls, and a hydraulic system to push out the trash. The walking floor type of open-top
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 754 trailer with compaction done by a backhoe is the most economical type of transportation. Some operators might want to install scales as a part of the transfer station. The cost of scales is approximately $20,000 plus an additional $5,000 for installation, including concrete piers and slab, electrical wiring, and groundwork. Installation costs can be absorbed as in-kind 1.4.4 Estimated Cost of Basic Rural Transfer Station: The population to be served, type of solid waste to be accepted, type of transfer equipment, distance to the disposal site, and other factors affect the size and cost of a rural transfer station. The estimated costs discussed below are based on the best and most recent information available from various sources. 1.4.4.1 Initial Capital Costs for Basic Transfer Station: Initial capital costs are the cost of land, buildings, and equipment's. Table (1-6): Land costs can range from $75 to $125 per M2. Table (1-6): Initial Capital Costs for Basic Transfer Station. *Data for calculations obtained from local service providers 1.4.4.2 Building and Site (170 Ton day) = 540 M3 The building is assumed to be a 1,500 M2 steel building. It includes a concrete floor and concrete retaining wall on the back of the building. The retaining wall is high enough to place the transfer vehicle below the level of the floor in the building. Also included in the cost of the building is a roof at the rear that extends over the transfer trailer, an overhead door, and a small office with restroom. (See Figures 1, 2, and 3.) An estimate of 300 $ per square meter is used to calculate a building cost of 450000 $ (300 $ x 1,500 square meter). Size, terrain, and local market factors could significantly affect this estimate. Office equipment includes a desk and chair (200 $), computer and printer (300 $), and air conditioner (400 $). Utilities, including electricity, gas, water, sewer, and telephone, will cost approximately 300 $ per month. Cleaning supplies, including supplies for the restroom and bleach to clean the dumping floor, will cost approximately 30 $ per month. It is critical to control odor at the transfer station. Internal odor control will cost approximately 30 $ per month. External control of odor for the site will cost approximately 30 $ per month. Pest control that includes spraying and setting bait both inside and outside the transfer station will cost approximately 30 $ per month. It is assumed that crushed rock will be used for all the roadways and parking areas at the site, except for the concrete pads. The delivered cost of crushed rock can double or triple depending on the distance from the quarry. Quarry prices can also vary considerably. A reasonable delivered price ranges from 8 $ to 12 $ per M2. For this example, it was assumed that the roadbed and parking area covered 1000 M2. A 15 cm layer of crushed rock at 10 $ per M2 would total 12000 $. A 2.5 m chain- link perimeter fence enclosing the 3000 M2 area would cost 33000 $ (150 $ per linear meter)( 150 $ x 220 ML). Other expenses for the development of a transfer station include legal and engineering fees, estimated at 5000 $, and an additional contingency of 25000 $ to allow for underestimation of any items that may have higher costs due to local conditions, to cover vehicle license(s), or to cover items that may have inadvertently been excluded. Total estimated other expenses is 30000$. 1.4.4.3Equipment: Costs presented are the estimated purchase price of selected equipment for transferring solid waste. Minimal equipment needed are a hopper and chute to direct solid waste into the trailer (5000 $), two 100 M2-yard open-top trailers (10000 $ each), one tractor (50000 $), and a backhoe (35000 $). The backhoe can be used to compact the waste in the transfer trailer. Compaction helps to assure maximum utilization of capacity of the transfer trailer. Two transfer trailers are needed so that one is on- site at all times of operation. The volume of waste collected N r Item Cost per unit* Sub-total 1 Land (3000 M2 @ $100/ M2) $ 300000 2 Building & Site Building (1,500 M2 @ $300/ M2) $ 450000 Office equipment $ 900 Ramp and wall $ 20,000 Crushed rock (@ $12/M2) $ 12000 Fence (220 M@ $150/ linear M) $ 33000 $815966 3 Fees Legal & engineering $ 5000 Contingency $ 25000 $ 30,000 4 Equipment Hopper & chute $ 5000 (2@ $10000 each) Open top trailer $ 20000 Semi-tractor (1) $ 50,000 Backhoe $ 35000 116666$ TOTAL $955966
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 755 at the transfer station combined with the distance to the landfill will determine the number of trips taken daily and the need for additional semitrailers and tractors. Purchasing used equipment would reduce equipment costs. Estimated equipment costs total (110000 $).Total estimated cost for construction and equipment for a basic transfer station is $ 955900. 1.4.5 Annual Capital and Operating Costs for Basic Transfer Station: Annual capital costs are the straight-line depreciation of the capital items such as building and equipment. Operating costs are the daily costs for labor, fuel, utilities, etc. 1.4.6 Annual Capital Costs for Basic Transfer Station: Depreciation of the building, chute, fence, roadway, and equipment are included in annual capital costs. The building, chute, backhoe, and box ramp are expected to have a 25-year life. It is estimated that the rock in the parking area and roadway will be replaced on an average of every five years. The semitrailer, tractor, and fencing will each last about 10 years. It is estimated that office equipment will be replaced every ten years. Annual capital cost (depreciation) is estimated at $23,939 annually. (See Table 1-7.) Table 1-7. Annual Capital Costs for a Basic Transfer Station. 1.4.7 Annual Capital Costs for Basic Transfer Station: Annual operating costs are the day-to-day costs of opera¬tions based on the volume of solid waste handled on a yearly basis, number of employees, and distance to the landfill. For many transfer stations, funding comes from service fees and a line-item budget from the governmental agency running the service. 1.4.7.1 Labor: The transfer station is in need to drivers, attendants, guards and etc. (see Table 1-8). Table 1-8. Transfer station laborers 1.4.7.2 Maintenance Costs: Transfer truck and trailer operations cost $.60 per mile (0.375 $ per KM) for fuel, routine servicing, maintenance, vehicle insurance, and tires. There is greater-than-normal wear on the truck because of the terrain of most landfills and frequent shifting of gears. Similarly, the trash being transported in the trailers often includes caustic materials that degrade the interior of the trailer. 1.4.7.3 Insurance: Insurance. Additional insurance coverage should be obtained for the building and equipment. Liability insurance should be carried to cover potential injuries at the transfer station site. The estimated cost for this coverage is (200 $ per month). 1.4.8 Annual Capital and Operating Costs for Example Rural Transfer Station: The amount of solid waste in two sectors (2020) = (57261 persons X 0.94 = 144347 kg/day) 144347/316 kg/m3 = 457 m3/day) The trailer has a capacity of 60 M3 per load. With 8 load per day (457 m3 / 60 m3) of material to haul, 2536 trips (317 day X 8 load) to the landfill will need to be made yearly. Most transfer stations transport to the landfill daily. At a round trip distance of 50 KM at 45 KMPH, it will take 2840 hours per year (1.12hour x 8 loads x 317 day/year) in driving time. This results in approximately 8 loads per day to the landfill or 56 trips per week. Nr. Item Cost per unit* 1 Building and Site Building (25-year life) $ 3,000 Office equipment (10-year life) $ 165 Ramp and wall (25-year life) $ 800 Crushed rock (5-year life) $ 2,614 Fence (10-year life) $ 1,640 2 Equipment Hopper & chute (25-year life) $ 120 Open-top trailer (2) (10- year life) $ 9,400 Semi-truck (1) (10-year life) $ 5,200 Backhoe (25-year life) $ 1,000 TOTAL $ 23,939 Nr. Type of work Nr. Of workers Salary $day Total $ day 1 trailer Drivers 2 15 30 2 attendant 2 15 36 3 Guard 2 15 36 4 Cleaner 6 16 66 5 Super visor 1 26 26 6 Maintenance worker 2 15 36 Shovel Driver 1 15 15 TOTAL 16 215 $/day
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 756 Maintenance costs are based on 126800 KM per year (2536 trips at 50 KM). One full-time driver and one half- time driver are included to allow time for a 7-day workweek. Costs for utilities, cleaning supplies, and site maintenance are approximately $ 5040 per year. A full- time station attendant is provided. (See Table 1-9.) Table 1-9. Annual Capital and Operating Costs for Example Urban Transfer Station * Data for calculations obtained from local service providers ** Table 4-7 *** (300$ +30$+30$+30$+30$) per month x 12 **** Table 4-8 (215 $day x 317 days) 166805 M3 year 126800 KM year = 1.3 M3 KM = 1.10 $M3 x 1.2 M3KM = 1.32 $ KM 1.32 $ KM < amount for waste truck IDKM = 2.4808 $ KM References 1. Handbook for Design and Operation of Rural and Regional Transfer Stations. 2006. 2. Warren, J., 2008. “Waste Management Project: Draft waste Management Legislation”, United Nations Human Settlements Program (UN-HABITAT) Iraq Program. 3. Al- Shami, Shibi, 1994. “Solid Waste Management”, Syria. 4. Ministry of municipalities and public works/ Al Kut municipality paper 2008 5. Ministry of municipalities and public works/ Al Kut municipality paper 2013 N r. Type of work Total $ year 1 Annual Capital Costs $ 23,939 3 Annual Operating Costs 4 )KMper$0.375(Maintenance $ 53493.75** 5 Utilities, cleaning supplies, site maintenance ***0505$ 6 Insurance—building, liability ($200/month) $ 2,400 Transfer station labors ****55100$ Contingency $ 25,000 TOTAL $ 178027.75 COST PER M3 PER YEAR $ 1.10