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PRACTICAL TRAINING
taken at
Presented by :-
Rajat soni
Vii semester
11EEAEI213
Govt. Engineering College Ajmer
22-Apr-15 1
Company
Overview
•Established in beawer rajasthan india
•Major cement supplier of north india
•Brands:- shree ultra, bangur and Rockstrong.
•Power generation capacity :- 560 mw
•Cement production capacity :- 13.5 mtpa
•Turnover :- rs. 5,898.12 crores
•Net profit :- rs. 618.50 crores
22-Apr-15 2
Introduction
• Shree cement limited engages in the manufacture and
sale of cement in India
• SCL is a quality conscious, energy conscious &
environment friendly business organization.
• Shree cement manufactures 33, 43, 53 & shree ultra
red
• Oxide grade cement in ordinary Portland cement.
• 16% share in Rajasthan cement production.
• 2.40% share in all India cement production.
22-Apr-15 3
22-Apr-15 4
Cement klin
22-Apr-15 5
•device used to raise
materials to a high
temperature .
•Two process are used in
the klin
 Dry process
 Wet process
Electronics and
instrumentation
used in
cement industry
22-Apr-15 6
Load cell
•Load cell is based on the strain gauge principal.
•Load cell is made of high corrosions super alloy.
•Used to measure total weight passing through the bin.
22-Apr-15 7
RTD
• Use electrical resistance and
require a
power source to operate.
• Platinum wire is used because
of its
high resistivity & linear
relationship.
• Range from -200Oc to 650Oc.
• High accuracy; Low drift
Wide; operating range; Suitable
for precision applications.
22-Apr-15 8
Thermocouple
22-Apr-15 9
• It’s used for measuring high degree of temp.
• use the See beck effect to generate a voltage.
• Range -200Oc to 1800Oc.
Optical pyrometer
• Employed for measurement of
furnaces, molten metals & other heated
materials.
• Used for range of 1000o f to 5000o f
• operates with nearly monochromatic
light.
• Wavelength is 0.01um wide at 0.65um
in the red portion of visible spectrum.
• Accuracy of about ±5%.
22-Apr-15 10
Weight feeder
•Load per unit length multiplied by speed of rate of transfer in unit time & then
integrated.
• Rate signal is compared with set rate & error signal is produced.
• Controls belt speed through thyristerized D.C. controller.
22-Apr-15 11
LEVEL CONTROL OF ROTARY PACKER
22-Apr-15 1212
• Vibro fork is placed in rotary packer.
• When the fork is above the cement level vibration signal
through quartz crystal sent to relay contact.
• Relay controls the valve to feed cement in bags.
• IN ROTARY
PACKER
• SENDS
VIBRATION
SIGNAL
VIBRO
FORK
• CHANGES
VALVE
POSITION
RELAY
CONTACT
FEEDER
VALVE
CEMENT
BAGS
KILN TEMPERATURE CONTROL
BY COAL FIRING
22-Apr-15 13
• Kiln temp. is measured at kiln hood by thermocouple.
• Set point to the controller given by potentiometer
(1000Oc)
• Output of controller goes to thyristor control system
which control speed of coal feed.
KILN
HOOD
TEMPERATURE
CONTROLLER
THYRISTOR
CONTROL
SYSTEM
COAL
FEED
DRIVE
KILN
Conclusion
22-Apr-15 14
Instrumentation & control has plays a major role in any
process industry & I have seen this in cement process
plant. Various instruments are used for measuring flow
rate; temperature; pressure etc. more accurately &
safely.
The various control systems are used to minimized the
human need in some critical places with high accuracy &
good control over controlled variables.
22-Apr-15 15

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Shree cement

  • 1. PRACTICAL TRAINING taken at Presented by :- Rajat soni Vii semester 11EEAEI213 Govt. Engineering College Ajmer 22-Apr-15 1
  • 2. Company Overview •Established in beawer rajasthan india •Major cement supplier of north india •Brands:- shree ultra, bangur and Rockstrong. •Power generation capacity :- 560 mw •Cement production capacity :- 13.5 mtpa •Turnover :- rs. 5,898.12 crores •Net profit :- rs. 618.50 crores 22-Apr-15 2
  • 3. Introduction • Shree cement limited engages in the manufacture and sale of cement in India • SCL is a quality conscious, energy conscious & environment friendly business organization. • Shree cement manufactures 33, 43, 53 & shree ultra red • Oxide grade cement in ordinary Portland cement. • 16% share in Rajasthan cement production. • 2.40% share in all India cement production. 22-Apr-15 3
  • 5. Cement klin 22-Apr-15 5 •device used to raise materials to a high temperature . •Two process are used in the klin  Dry process  Wet process
  • 7. Load cell •Load cell is based on the strain gauge principal. •Load cell is made of high corrosions super alloy. •Used to measure total weight passing through the bin. 22-Apr-15 7
  • 8. RTD • Use electrical resistance and require a power source to operate. • Platinum wire is used because of its high resistivity & linear relationship. • Range from -200Oc to 650Oc. • High accuracy; Low drift Wide; operating range; Suitable for precision applications. 22-Apr-15 8
  • 9. Thermocouple 22-Apr-15 9 • It’s used for measuring high degree of temp. • use the See beck effect to generate a voltage. • Range -200Oc to 1800Oc.
  • 10. Optical pyrometer • Employed for measurement of furnaces, molten metals & other heated materials. • Used for range of 1000o f to 5000o f • operates with nearly monochromatic light. • Wavelength is 0.01um wide at 0.65um in the red portion of visible spectrum. • Accuracy of about ±5%. 22-Apr-15 10
  • 11. Weight feeder •Load per unit length multiplied by speed of rate of transfer in unit time & then integrated. • Rate signal is compared with set rate & error signal is produced. • Controls belt speed through thyristerized D.C. controller. 22-Apr-15 11
  • 12. LEVEL CONTROL OF ROTARY PACKER 22-Apr-15 1212 • Vibro fork is placed in rotary packer. • When the fork is above the cement level vibration signal through quartz crystal sent to relay contact. • Relay controls the valve to feed cement in bags. • IN ROTARY PACKER • SENDS VIBRATION SIGNAL VIBRO FORK • CHANGES VALVE POSITION RELAY CONTACT FEEDER VALVE CEMENT BAGS
  • 13. KILN TEMPERATURE CONTROL BY COAL FIRING 22-Apr-15 13 • Kiln temp. is measured at kiln hood by thermocouple. • Set point to the controller given by potentiometer (1000Oc) • Output of controller goes to thyristor control system which control speed of coal feed. KILN HOOD TEMPERATURE CONTROLLER THYRISTOR CONTROL SYSTEM COAL FEED DRIVE KILN
  • 14. Conclusion 22-Apr-15 14 Instrumentation & control has plays a major role in any process industry & I have seen this in cement process plant. Various instruments are used for measuring flow rate; temperature; pressure etc. more accurately & safely. The various control systems are used to minimized the human need in some critical places with high accuracy & good control over controlled variables.