IDENTIFICATIONS OF ELECTRICAL AND ELECTRONIC EQUIPMENT POLYMER WASTE TYPES USING MFI, DENSITY AND IR

International Journal of Technical Research & Application
International Journal of Technical Research & ApplicationInternational Journal of Technical Research & Application

The main objective of this work is to reduce polymer Waste from Electrical and Electronic Equipment (WEEE) disposal to landfill and hence reduce their negative impacts to environment, and to produce useful products suitable for demanded application using WEEE waste as raw materials and to reduce virgin materials used in production of Electrical and Electronic equipment by using WEEE through Identifications the materials used in manufacturing of the EEE. Four type of (EEE) (Keyboard, colored and Black printer and Mouse) were chosen and the analytical result (Density, Melt Flow Index and Infer Red) showed that the polymer type was used in manufacturing of this samples was ABS material for three type and the forth one Mouse is recycled material. This result emphasizes and achieves the three goals of this paper that the recycling processes can solve the problem of polymer waste.

International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03
1 | P a g e
IDENTIFICATIONS OF ELECTRICAL AND
ELECTRONIC EQUIPMENT POLYMER WASTE
TYPES USING MFI, DENSITY AND IR
Anas Mohammed Elhafiz Dafa Alla1
, Ahmed Ibrahim Seedahmed2
1, 2
Department of Plastic Engineering, College of Engineering,
Sudan University of Science and Technology, Khartoum P. O. Box: 72, Sudan
mido20g@hotmail.com
Abstract:- The main objective of this work is to reduce polymer
Waste from Electrical and Electronic Equipment (WEEE)
disposal to landfill and hence reduce their negative impacts to
environment, and to produce useful products suitable for
demanded application using WEEE waste as raw materials and
to reduce virgin materials used in production of Electrical and
Electronic equipment by using WEEE through Identifications the
materials used in manufacturing of the EEE.
Four type of (EEE) (Keyboard, colored and Black printer and
Mouse) were chosen and the analytical result (Density, Melt Flow
Index and Infer Red) showed that the polymer type was used in
manufacturing of this samples was ABS material for three type
and the forth one Mouse is recycled material. This result
emphasizes and achieves the three goals of this paper that the
recycling processes can solve the problem of polymer waste.
Keywords: Waste from Electrical and Electronic Equipment, IR,
MFI, ABS.
I. INTRODUCTION
According to modern systems of waste management,
waste may be classified to different types including:
1. Municipal waste includes: households waste,
commercial waste, and demolition waste
2. Hazardous waste includes industrial waste
3. Bio-medical waste includes clinical waste
4. Special hazardous waste includes radioactive waste,
explosives waste, electrical and electronic waste.
Considering the fourth type, electric and electronic
equipment including personal computers, Compact Disks, TV
sets, refrigerators, washing machines, and many other daily-
life items is one of the fastest growing areas of manufacturing
industry today. This rapidly advancing technology together
with the increasingly short product life cycles have led to huge
volumes of relatively new electronic goods being discarded.
This has resulted in a continuous increase of Waste of Electric
and Electronic Equipment (WEEE) with estimates of more
than 6 million tones annual production or up to 10 kg per
person per year in 2005. It has been estimated to be as high as
12 million tons in 2015.
Since 1980, the share of plastics in Electrical and Electronic
Equipment (EEE) has continuously increased from about 14%
to 18% in 1992, 22% in 2000 and estimated 23% in 2005. In
2008, the plastics share from European waste electrical and
electronic equipment (WEEE) over all categories was
estimated to amount to 20.6 %.
Figure1: Wasted Electronic Devices such as computer
Monitors
Figure2: A collection of WEEE Waste
Despite of all advantages of Plastic in different uses, but
wastes represent a significant environmental impact
necessitate some measures to get rid of it.
Although, a variety of techniques have been developed for the
recycling of polymers in general and particularly for WEEE,
the high cost associated with these methods usually leads to a
disposal of plastics from WEEE to sanitary landfills. The main
drawback that obstructs material recovery from plastics
contained in WEEE is the variety of polymers that are being
used, resulting to a difficulty in sorting and recycling. Another
relevant drawback in dealing with treatment of WEEE is that
very often they contain brominated aromatic compounds, used
as fire retardants. So there are many procedures to recycle
polymer waste one of it is thermal treatment of such chemicals
is likely to produce extremely toxic halogenated
dibenzodioxins and dibenzofurans. During last years some
work has been carried out on the development of different
methods to recycle or give added-value to WEEE.
II. Materials
A. WEEE materials
Four different samples of WEEE viz.: keyboard, mouse,
colored printing cartridge and black printing cartridge were
selected based on the rate of their consumption.
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03
2 | P a g e
Figure3: Selected WEEE samples
B. Preparations of samples
Selected samples were cleaned with soap and water, then
dismantled to separate polymer materials from the other
materials ,then crushed and grinded for a laboratory analysis
to determine and identify the type of the polymer and
additives used in the samples under question.
Figure4: Preparation of Samples
C. Testing and Identification Methods:
The type of polymers was determines using relevant chemical
and instruments.
1. IR Spectrophotometer
Finely crushed solid samples were and grinded with KBr, then
pressed to make a disc, the disc was used as background in the
IR spectrophotometer.
Then the device was operated as required for the intended test.
Figure 5: Shimatzu IR Spectrophotometer device
2. Density
Samples densities were tested using Pycnometer the empty
weight of the pycnometer was determined . , then filled to
about 1/3 with sample and measure the weight .
Water was then added to pycnometer as well as capillary hole
in the stopper was filled with water. Water that leaked through
the capillary hole was dried with a filter paper and total weight
was measured. The pycnometer was emptied and filled it
with distilled water only. Filter paper was used to dry the
spare water again and weight was measured. The
experiment was then repeated for all samples
3. MFI (Melt Flow Index):
Approximately (6 gm) of sample was loaded into the barrel of
the melt flow apparatuses, which has been heated to a
temperature 190 . A weight specific for the material was
applied to a plunger and the molten material was forced
through the die. Melt flow rat values were calculated in 8
mg/10 min using the following model:
Figure 6: MFI apparatus
III. Results
The results for both MFI and density were shown in table 2
and the results of the IR analysis where shown in figures 8-
12:
Sample Density
Melt Flow Index
MFI
1 1.053 17.82
2 1.129 21.23
3 0.538 18.05
4 0.649 16.91
Figure 7: MFI Keyport sample
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03
3 | P a g e
Figure 8: MFI colored printer
Figure 9: MFI kcalB printer sample
Figure 10: MFI Mouse sample
IV. Discussions
Density
According to the current work results the density of all
samples in the range of (1.1 -1.05) for three samples
(Keyboard, Colored and Black printer) and 0.64 for Mouse.
Compared to literature which points the main polymer used to
manufacturing EEE is PE with density range (0.88 – 0.94), PC
with density range (1.2 – 1.22) and ABS with density of
(1.04). This means the material used is not one of these
materials because the density is lower than the range of all
materials used in manufacturing EEE.
MFI
According to literature the MFI of PE, PC and ABS is range
from (2 – 60), the Results show that the MFI of all samples in
the range of (16.908 -21.228) for all samples (Keyboard,
Colored and Black printer and Mouse) compared to (2 – 60) in
the literature. This means the material used in manufacturing
is not one of these materials because the cutting time for all
samples was confirmed with standard 15 second but Mouse
sample has cutting time 10 second even the MFI in the range.
IR
Results show that the IR of all samples in the range of (459.7 -
3892.48) for three samples (Keyboard, Colored and Black
printer) and (555.52 – 3042) for Mouse, that means there was
some bands or groups not available in material used in
manufacturing Mouse or it was cracking in re- process.
V. Conclusions
The analytical results confirmed that the material used in
manufacturing three samples (Keyboard, Colored and Black
printer) have similar properties and the fourth one Mouse has
different properties; this results confirmed by re-analysis for
allsamplesandrepeatitseveraltimesforthefourthoneMouse.
Mentioned results confirm that the material used in the
manufacture of the three samples was ABS material according
to similarity obtained between the properties of samples with
the properties of ABS material, but sample of Mouse showed a
difference results for all materials used in the manufacture of
EEE, suggesting that the material may be recycled material.
REFERENCES
[1] http://en.wikipedia.org/wiki/Waste Definitions.
[2] Wäger, P., Schluep M. and Müller, E. Substances in Mixed
Plastics from Waste Electrical and Electronic Equipment. Swiss
Federal Laboratories for Materials Science and Technology
September 17, 2010.
[3] D.S. Achilias et al. / Journal of Hazardous Materials (2007).
[4] Electric And electronic waste, Received 3 September 2008;
accepted 2 March 2009 DOI 10.1002/app.30533 Published
online 2 June 2009.
[5] Dimitris S. Achilias et al.* Laboratory of Organic Chemical
Technology, Department of Chemistry, Aristotle University of
Thessaloniki, Thessaloniki Greece.Recent Advances in the
Chemical Recycling of Polymers (PP, PS, LDPE, HDPE, PVC,
PC, Nylon, PMMA)
[6] Chemical recycling of plastic wastes made from polyethylene
(LDPE and HDPE) and polypropylene (PP) D.S. Achilias a,∗, C.
Roupakias a, P. Megalokonomosa, A.A. Lappas b,
E.V.Antonakou b Available online 29 June 2007.
[7] Facts and Figures on E‐Waste and Recycling February 21, 2012.
[8] Recycling of acrylonitrilebutadiene styrene from used
refrigerator material,Aminu, Omar ArokeAhmadu Bello
University, ZariaFebruary, 2012.
[9] Recycling and disposal of electronic waste Health hazards and
environmental impacts report 6417 march 2011.

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IDENTIFICATIONS OF ELECTRICAL AND ELECTRONIC EQUIPMENT POLYMER WASTE TYPES USING MFI, DENSITY AND IR

  • 1. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03 1 | P a g e IDENTIFICATIONS OF ELECTRICAL AND ELECTRONIC EQUIPMENT POLYMER WASTE TYPES USING MFI, DENSITY AND IR Anas Mohammed Elhafiz Dafa Alla1 , Ahmed Ibrahim Seedahmed2 1, 2 Department of Plastic Engineering, College of Engineering, Sudan University of Science and Technology, Khartoum P. O. Box: 72, Sudan mido20g@hotmail.com Abstract:- The main objective of this work is to reduce polymer Waste from Electrical and Electronic Equipment (WEEE) disposal to landfill and hence reduce their negative impacts to environment, and to produce useful products suitable for demanded application using WEEE waste as raw materials and to reduce virgin materials used in production of Electrical and Electronic equipment by using WEEE through Identifications the materials used in manufacturing of the EEE. Four type of (EEE) (Keyboard, colored and Black printer and Mouse) were chosen and the analytical result (Density, Melt Flow Index and Infer Red) showed that the polymer type was used in manufacturing of this samples was ABS material for three type and the forth one Mouse is recycled material. This result emphasizes and achieves the three goals of this paper that the recycling processes can solve the problem of polymer waste. Keywords: Waste from Electrical and Electronic Equipment, IR, MFI, ABS. I. INTRODUCTION According to modern systems of waste management, waste may be classified to different types including: 1. Municipal waste includes: households waste, commercial waste, and demolition waste 2. Hazardous waste includes industrial waste 3. Bio-medical waste includes clinical waste 4. Special hazardous waste includes radioactive waste, explosives waste, electrical and electronic waste. Considering the fourth type, electric and electronic equipment including personal computers, Compact Disks, TV sets, refrigerators, washing machines, and many other daily- life items is one of the fastest growing areas of manufacturing industry today. This rapidly advancing technology together with the increasingly short product life cycles have led to huge volumes of relatively new electronic goods being discarded. This has resulted in a continuous increase of Waste of Electric and Electronic Equipment (WEEE) with estimates of more than 6 million tones annual production or up to 10 kg per person per year in 2005. It has been estimated to be as high as 12 million tons in 2015. Since 1980, the share of plastics in Electrical and Electronic Equipment (EEE) has continuously increased from about 14% to 18% in 1992, 22% in 2000 and estimated 23% in 2005. In 2008, the plastics share from European waste electrical and electronic equipment (WEEE) over all categories was estimated to amount to 20.6 %. Figure1: Wasted Electronic Devices such as computer Monitors Figure2: A collection of WEEE Waste Despite of all advantages of Plastic in different uses, but wastes represent a significant environmental impact necessitate some measures to get rid of it. Although, a variety of techniques have been developed for the recycling of polymers in general and particularly for WEEE, the high cost associated with these methods usually leads to a disposal of plastics from WEEE to sanitary landfills. The main drawback that obstructs material recovery from plastics contained in WEEE is the variety of polymers that are being used, resulting to a difficulty in sorting and recycling. Another relevant drawback in dealing with treatment of WEEE is that very often they contain brominated aromatic compounds, used as fire retardants. So there are many procedures to recycle polymer waste one of it is thermal treatment of such chemicals is likely to produce extremely toxic halogenated dibenzodioxins and dibenzofurans. During last years some work has been carried out on the development of different methods to recycle or give added-value to WEEE. II. Materials A. WEEE materials Four different samples of WEEE viz.: keyboard, mouse, colored printing cartridge and black printing cartridge were selected based on the rate of their consumption.
  • 2. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03 2 | P a g e Figure3: Selected WEEE samples B. Preparations of samples Selected samples were cleaned with soap and water, then dismantled to separate polymer materials from the other materials ,then crushed and grinded for a laboratory analysis to determine and identify the type of the polymer and additives used in the samples under question. Figure4: Preparation of Samples C. Testing and Identification Methods: The type of polymers was determines using relevant chemical and instruments. 1. IR Spectrophotometer Finely crushed solid samples were and grinded with KBr, then pressed to make a disc, the disc was used as background in the IR spectrophotometer. Then the device was operated as required for the intended test. Figure 5: Shimatzu IR Spectrophotometer device 2. Density Samples densities were tested using Pycnometer the empty weight of the pycnometer was determined . , then filled to about 1/3 with sample and measure the weight . Water was then added to pycnometer as well as capillary hole in the stopper was filled with water. Water that leaked through the capillary hole was dried with a filter paper and total weight was measured. The pycnometer was emptied and filled it with distilled water only. Filter paper was used to dry the spare water again and weight was measured. The experiment was then repeated for all samples 3. MFI (Melt Flow Index): Approximately (6 gm) of sample was loaded into the barrel of the melt flow apparatuses, which has been heated to a temperature 190 . A weight specific for the material was applied to a plunger and the molten material was forced through the die. Melt flow rat values were calculated in 8 mg/10 min using the following model: Figure 6: MFI apparatus III. Results The results for both MFI and density were shown in table 2 and the results of the IR analysis where shown in figures 8- 12: Sample Density Melt Flow Index MFI 1 1.053 17.82 2 1.129 21.23 3 0.538 18.05 4 0.649 16.91 Figure 7: MFI Keyport sample
  • 3. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 5 (Sep-Oct 2014), PP. 01-03 3 | P a g e Figure 8: MFI colored printer Figure 9: MFI kcalB printer sample Figure 10: MFI Mouse sample IV. Discussions Density According to the current work results the density of all samples in the range of (1.1 -1.05) for three samples (Keyboard, Colored and Black printer) and 0.64 for Mouse. Compared to literature which points the main polymer used to manufacturing EEE is PE with density range (0.88 – 0.94), PC with density range (1.2 – 1.22) and ABS with density of (1.04). This means the material used is not one of these materials because the density is lower than the range of all materials used in manufacturing EEE. MFI According to literature the MFI of PE, PC and ABS is range from (2 – 60), the Results show that the MFI of all samples in the range of (16.908 -21.228) for all samples (Keyboard, Colored and Black printer and Mouse) compared to (2 – 60) in the literature. This means the material used in manufacturing is not one of these materials because the cutting time for all samples was confirmed with standard 15 second but Mouse sample has cutting time 10 second even the MFI in the range. IR Results show that the IR of all samples in the range of (459.7 - 3892.48) for three samples (Keyboard, Colored and Black printer) and (555.52 – 3042) for Mouse, that means there was some bands or groups not available in material used in manufacturing Mouse or it was cracking in re- process. V. Conclusions The analytical results confirmed that the material used in manufacturing three samples (Keyboard, Colored and Black printer) have similar properties and the fourth one Mouse has different properties; this results confirmed by re-analysis for allsamplesandrepeatitseveraltimesforthefourthoneMouse. Mentioned results confirm that the material used in the manufacture of the three samples was ABS material according to similarity obtained between the properties of samples with the properties of ABS material, but sample of Mouse showed a difference results for all materials used in the manufacture of EEE, suggesting that the material may be recycled material. REFERENCES [1] http://en.wikipedia.org/wiki/Waste Definitions. [2] Wäger, P., Schluep M. and Müller, E. Substances in Mixed Plastics from Waste Electrical and Electronic Equipment. Swiss Federal Laboratories for Materials Science and Technology September 17, 2010. [3] D.S. Achilias et al. / Journal of Hazardous Materials (2007). [4] Electric And electronic waste, Received 3 September 2008; accepted 2 March 2009 DOI 10.1002/app.30533 Published online 2 June 2009. [5] Dimitris S. Achilias et al.* Laboratory of Organic Chemical Technology, Department of Chemistry, Aristotle University of Thessaloniki, Thessaloniki Greece.Recent Advances in the Chemical Recycling of Polymers (PP, PS, LDPE, HDPE, PVC, PC, Nylon, PMMA) [6] Chemical recycling of plastic wastes made from polyethylene (LDPE and HDPE) and polypropylene (PP) D.S. Achilias a,∗, C. Roupakias a, P. Megalokonomosa, A.A. Lappas b, E.V.Antonakou b Available online 29 June 2007. [7] Facts and Figures on E‐Waste and Recycling February 21, 2012. [8] Recycling of acrylonitrilebutadiene styrene from used refrigerator material,Aminu, Omar ArokeAhmadu Bello University, ZariaFebruary, 2012. [9] Recycling and disposal of electronic waste Health hazards and environmental impacts report 6417 march 2011.