A STUDY ON THE FRESH PROPERTIES OF SCC WITH FLY ASH

International Journal of Technical Research & Application
International Journal of Technical Research & ApplicationInternational Journal of Technical Research & Application

This paper presents the details on the experimental investigation carried out to get the desired fresh properties of the SCC. Tests were performed on various mixtures to obtain the required SCC. In the present research work we have replaced 15% of cement with class F fly ash. By varying the quantity of water and sand the mortar mix was prepared. Later varying percentage of coarse aggregate was added to the mortar to obtain the desired SCC.

International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15
13 | P a g e
A STUDY ON THE FRESH PROPERTIES OF SCC
WITH FLY ASH
Itika Uniyal1, Payal2
Asst. Professor, Civil Engg. Department, IFTM University, Moradabad.
M.Tech (Structural Engineering), Uttarakhand Technical University, Dehradun
itika.uniyal@gmail.com, payal.painuly04@gmail.com
Abstract- This paper presents the details on the
experimental investigation carried out to get the desired fresh
properties of the SCC. Tests were performed on various mixtures
to obtain the required SCC. In the present research work we
have replaced 15% of cement with class F fly ash. By varying the
quantity of water and sand the mortar mix was prepared. Later
varying percentage of coarse aggregate was added to the mortar
to obtain the desired SCC.
Index Terms- SCC, paste, fly ash, chemical admixture, fresh
properties.
I. INTRODUCTION
Self-Compacting Concrete (SCC) is characterized as a
high performance concrete which has the properties of passing
ability, filling ability and resistance to segregation. The use of
SCC aids at providing a better and reliable structure with
improved durability and high strength. Its honey like flowing
property helps in completely filling the formwork without the
need of any mechanical vibrations.
SCC constitute of paste and coarse aggregate. Paste
consists of cement, fly ash, water and chemical admixture.
Various tests were performed on the paste and after we
obtained the satisfactorily results then coarse aggregate is
added to the paste to obtain SCC. As mentioned above in this
research work 15% of cement was replaced with class F fly
ash. So here the amount of cement and fly ash is fixed thereby
we added varying amount of sand and water and the mix that
satisfied all the tests was taken as the final mix. Later coarse
aggregate was added as per European guidelines to the paste
to obtain SCC.
II. EXPERIMENTAL STUDY
A. Material
In the present investigation, ordinary Portland cement of
grade 43 conforming to the requirements of IS: 8112- 1989
was used and the chemical properties of cement and fly ash
used in the SCC mixture are given in the table I. The fly ash
used was obtained from Century Pulp and paper mill, Lalkuan
(Uttarakhand). This fly ash falls in the category of class F fly
ash. The fly ash had a relatively low specific gravity and
fineness modulus of 1.975 and 1.195 respectively.
Locally available Gola river sand (Haldwani,
Uttarakhand) passing through 4.75 mm IS sieve. Its specific
gravity is 2.60 and fineness modulus is 2.42. The loose and
compacted bulk density values of sand are 1670 and 1688
kg/m3 respectively. In the present work locally available
coarse aggregate having the maximum size of 12.5 mm was
used. The aggregates were washed to remove dust and dirt and
were dried to surface dry condition. The aggregates were
tested as per IS: 383-1970. The fineness modulus came out to
be 6.71332.
Commercially available Conplast SP430-SRV obtained
from Fosroc chemicals (I) ltd. was used as a chemical
admixture, conforming to IS: 9103- 1999.
B. Mix Proportioning
In the process of preparing SCC the initial step includes
the preparation of the mortar. The mortar should be
sufficiently flow able in order to be efficient to make the
coarse aggregate flow along with itself.
First the volume of the paste (powder+water) is chosen. In
this study as we have replaced 15% of OPC with class F fly
ash so it is clear that the quantity of cement and fly ash was
fixed. We varied the quantity of sand and water and carried
out test on the mortar. The water cement ratio ranged from
1.25 to 1.29. The dosage of chemical admixture was 2L/100
kg of powder.
Thereafter, varying percentage of coarse aggregate was
added to the mortar and the trail mix that passed all the tests
was taken as the final SCC mix.
C. Mixing
The chemical admixture chosen for this investigation
mainly enhances the workability of the concrete. For the
purpose of mixing all the material was weighed and were
mixed together. Then one-third of the water was separately
taken out of the measured water and the required chemical
admixture to be added to the mix was added to that water.
Then two-third of the remaining water was added to the
mixture and it was thoroughly mixed.
Then th3 mixture of chemical admixture and water is
added to the mortar mixture and the minimum time of mixing
is 2 minutes. Once the mortar starts flowing the test is to be
performed immediately.
D. Experimental Procedure
1. Mortar:
In order to determine the amount of paste and sand test on
mortar were conducted. There are two tests namely: flow cone
test and V-funnel test as shown in fig. 1 and 2 respectively.
The flow cone test comprises of a cone of height of
60mm, and upper and lower diameter of 70 mm and 100 mm.
The cone is moistened and filled to the top and is lifted
vertically upwards. The average of the diameters should lie in
the range of 240mm- 260mm.
The V-funnel test consist of a V shaped funnel. The
funnel is filled up to the top while the bottom of the funnel is
blocked so that no mortar flows out. When the funnel is
completely filled then the mortar is made to pass the funnel.
The funnel should be completely emptied in 7-11 seconds.
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15
14 | P a g e
2. SCC:
As per the EFNARC guidelines, the fresh properties of
SCC were verified by conducting the following tests: Slump
flow test, T50 slump flow test, J-ring, V-funnel, L-box test and
orimet test. Some tests are shown in fig 3, 4and 5.
III. RESULTS AND DISCUSSION
The results of the test conducted on mortar and SCC are
presented in table II and III respectively. The amount of
powder and sand used to prepare the mortar mix is briefly
mentioned in the table. Out of all the mixtures Out of them,
MTM4 accomplished the stipulated requirements. The final
percentage of paste and sand was obtained 60% and 40%
respectively.
For the fresh properties of SCC the results obtained on
adding varying percentage of coarse aggregate conforming the
European guidelines is cited in the table. Five number of SCC
trial mix were prepared and all above mentioned tests were
performed on it. Trial mix SCC1, SCC2 and SCC3 were
rejected as their slump flow test value did not lie in the
stipulated range i.e. 650- 800 mm. SCC4 was also rejected as
it did not comply with the criteria of slump flow T50 test. Trial
mix SCC5 satisfied all the stipulated criteria of SCC without
any segregation. Hence, it was declared as SCC for the
investigation of the present work. Constituent properties of the
selected SCC have been highlighted in table.
IV. CONCLUDING REMARKS
This paper describes the results of an experimental study
carried out to study the fresh properties of mortar and SCC
prepared with 15% replacement of cement with class f fly ash.
With the increase in the powder content the slump flow of
the SCC considerably increased. The results were carefully
analyzed with the help of the earlier research with the similar
materials. It is essential for the mortar to posses good flow
ability as then only the SCC obtained will fulfill the
mentioned parameters (passing ability, flow ability and
resistance to segregation).
The w/p ratio was finalized to be 1.28. The final SCC mix
i.e. SCC5 was made of 60% mortar and 40% coarse aggregate.
The slump flow and V funnel test justifies the filling ability of
the SCC. The J ring and L box indicated the passing ability.
Thus an overall assessment of the properties of mortar and the
effect of powder on SCC was observed and studied.
Table I Chemical composition of Portland cement and Fly ash
Constituents
Portland
cement
(% by
weight)
Fly ash (% by
weight:
recommended)
Fly ash
(% by
weight:
used)
CaO 64.01 0.37-27.68 5.10
SiO2 20.13 27.88-59.40 59.20
Al2O3 5.78 5.23-33.99 22.10
Fe2O3 2.35 1.21-29.63 3.10
MgO 1.19 0.42-8.79 0.50
SO3 3.53 0.04-4.71 0.20
Na2O 0.11 0.20-6.90 0.20
K2O 0.77 0.64-6.68 Traces
TiO2 0.37 0.24-1.73 0.70
Table II Mortar test results
Sample
No.
Cement
(%)
Fly
Ash
(%)
San
d
(%)
w/c
Superpla
sticiser
(lit/100
kg of
powder)
(%)
V-
funnel
(sec)
Slum
p
Flow
(mm)
Limiting
Value
- - - - - 7-11
240-
260
MTM1 45 15 40 1.25 2 14 200
MTM2 45 15 40 1.26 2 13 220
MTM3 45 15 40 1.27 2 12 230
MTM4 45 15 40 1.28 2 9.5 245
MTM5 45 15 40 1.29 2 11 265
MTM: Mortar Trial Mix
MTM4 is used in the present study
Table III Properties of Fresh SCC with fly ash
Mix
Slump
Flow(
mm)
T50
(sec
)
V-
funn
el
(tf
sec)
V-
fun
nel
(t5
min)
(se
c)
J-
Ring
height
differ
ence
(mm)
L-
Box
(H2/H
1)
ratio
Or
im
et
(se
c)
Resul
t
Limiti
ng
values
as per
EFNA
RC(20
05)
650-
800
0-5 6-12
6-
12
0-10 0.8-1
0-
5
SCC1 560 - - - - - -
Faile
d
SCC2 630 - - - - - -
Faile
d
SCC3 642 - - - - - -
Faile
d
SCC4 675 7 10 8.5 - - 3
Faile
d
SCC5 710 3.0 8 10 2 0.95
3.
5
Passe
d
Fig 1: Flow cone apparatus
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15
15 | P a g e
Fig 2: V- funnel test apparatus
Fig 3: Slump Flow test apparatus
Fig 4: L-box apparatus
Fig 5: J- ring test
REFERENCES
[1]. Aslani, Farhad and Nejadi, Shami (2012). Mechanical
properties of conventional and self- compacting concrete: An
analytical study. Construction and Building Materials. 36: 330-
347.
[2]. Barbhuiya, Salim (2011). Effects of fly ash and dolomite
powder on the properties of self- compacting concrete.
Construction and Building Materials. 25: 3301-3305.
[3]. Cengiz, Duran Aity (2005). Strength properties of high-
volume fly ash roller compacted and workable concrete and
influence of curing condition. Cement and Concrete Research.
35: 1112-1121.
[4]. Douglas, Raissa P. (2004). Properties of self- compacting
concrete containing type F fly ash.
[5]. EFNARC (2002). Specifications and guidelines for self-
compacting concrete. EFNARC, UK. (www.efnarc.org): 1-32.
[6]. Girish, S.; Ranganath, R.V. and Vengala, Jagadish (2010).
Influence of powder and paste on flow properties of SCC.
Construction and Building Materials. 24: 2481- 2488.
[7]. Khatib, J.M. (2008). Performance of self- compacting concrete
containing fly ash. Construction and Building Materials. 22:
1963-1971.
[8]. Miao, Liu (2010). Self- compacting concrete with different
levels of pulverized fuel ash.Construction and Building
Materials. 24: 1245-1252.
[9]. Okamura H, Ouchi M. Self-compacting concrete (invited
paper). Journal of advanced concrete technology 2003; I (1):5–
15.
[10].Sahmaran, Mustafa; Christiano, Heru Ari and Yaman,
Ismail Ozgur (2006). The effect of chemical admixtures and
mineral additives on the properties of self- compacting mortars.
Cement and Concrete Composites. 28: 432-440.

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A STUDY ON THE FRESH PROPERTIES OF SCC WITH FLY ASH

  • 1. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15 13 | P a g e A STUDY ON THE FRESH PROPERTIES OF SCC WITH FLY ASH Itika Uniyal1, Payal2 Asst. Professor, Civil Engg. Department, IFTM University, Moradabad. M.Tech (Structural Engineering), Uttarakhand Technical University, Dehradun itika.uniyal@gmail.com, payal.painuly04@gmail.com Abstract- This paper presents the details on the experimental investigation carried out to get the desired fresh properties of the SCC. Tests were performed on various mixtures to obtain the required SCC. In the present research work we have replaced 15% of cement with class F fly ash. By varying the quantity of water and sand the mortar mix was prepared. Later varying percentage of coarse aggregate was added to the mortar to obtain the desired SCC. Index Terms- SCC, paste, fly ash, chemical admixture, fresh properties. I. INTRODUCTION Self-Compacting Concrete (SCC) is characterized as a high performance concrete which has the properties of passing ability, filling ability and resistance to segregation. The use of SCC aids at providing a better and reliable structure with improved durability and high strength. Its honey like flowing property helps in completely filling the formwork without the need of any mechanical vibrations. SCC constitute of paste and coarse aggregate. Paste consists of cement, fly ash, water and chemical admixture. Various tests were performed on the paste and after we obtained the satisfactorily results then coarse aggregate is added to the paste to obtain SCC. As mentioned above in this research work 15% of cement was replaced with class F fly ash. So here the amount of cement and fly ash is fixed thereby we added varying amount of sand and water and the mix that satisfied all the tests was taken as the final mix. Later coarse aggregate was added as per European guidelines to the paste to obtain SCC. II. EXPERIMENTAL STUDY A. Material In the present investigation, ordinary Portland cement of grade 43 conforming to the requirements of IS: 8112- 1989 was used and the chemical properties of cement and fly ash used in the SCC mixture are given in the table I. The fly ash used was obtained from Century Pulp and paper mill, Lalkuan (Uttarakhand). This fly ash falls in the category of class F fly ash. The fly ash had a relatively low specific gravity and fineness modulus of 1.975 and 1.195 respectively. Locally available Gola river sand (Haldwani, Uttarakhand) passing through 4.75 mm IS sieve. Its specific gravity is 2.60 and fineness modulus is 2.42. The loose and compacted bulk density values of sand are 1670 and 1688 kg/m3 respectively. In the present work locally available coarse aggregate having the maximum size of 12.5 mm was used. The aggregates were washed to remove dust and dirt and were dried to surface dry condition. The aggregates were tested as per IS: 383-1970. The fineness modulus came out to be 6.71332. Commercially available Conplast SP430-SRV obtained from Fosroc chemicals (I) ltd. was used as a chemical admixture, conforming to IS: 9103- 1999. B. Mix Proportioning In the process of preparing SCC the initial step includes the preparation of the mortar. The mortar should be sufficiently flow able in order to be efficient to make the coarse aggregate flow along with itself. First the volume of the paste (powder+water) is chosen. In this study as we have replaced 15% of OPC with class F fly ash so it is clear that the quantity of cement and fly ash was fixed. We varied the quantity of sand and water and carried out test on the mortar. The water cement ratio ranged from 1.25 to 1.29. The dosage of chemical admixture was 2L/100 kg of powder. Thereafter, varying percentage of coarse aggregate was added to the mortar and the trail mix that passed all the tests was taken as the final SCC mix. C. Mixing The chemical admixture chosen for this investigation mainly enhances the workability of the concrete. For the purpose of mixing all the material was weighed and were mixed together. Then one-third of the water was separately taken out of the measured water and the required chemical admixture to be added to the mix was added to that water. Then two-third of the remaining water was added to the mixture and it was thoroughly mixed. Then th3 mixture of chemical admixture and water is added to the mortar mixture and the minimum time of mixing is 2 minutes. Once the mortar starts flowing the test is to be performed immediately. D. Experimental Procedure 1. Mortar: In order to determine the amount of paste and sand test on mortar were conducted. There are two tests namely: flow cone test and V-funnel test as shown in fig. 1 and 2 respectively. The flow cone test comprises of a cone of height of 60mm, and upper and lower diameter of 70 mm and 100 mm. The cone is moistened and filled to the top and is lifted vertically upwards. The average of the diameters should lie in the range of 240mm- 260mm. The V-funnel test consist of a V shaped funnel. The funnel is filled up to the top while the bottom of the funnel is blocked so that no mortar flows out. When the funnel is completely filled then the mortar is made to pass the funnel. The funnel should be completely emptied in 7-11 seconds.
  • 2. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15 14 | P a g e 2. SCC: As per the EFNARC guidelines, the fresh properties of SCC were verified by conducting the following tests: Slump flow test, T50 slump flow test, J-ring, V-funnel, L-box test and orimet test. Some tests are shown in fig 3, 4and 5. III. RESULTS AND DISCUSSION The results of the test conducted on mortar and SCC are presented in table II and III respectively. The amount of powder and sand used to prepare the mortar mix is briefly mentioned in the table. Out of all the mixtures Out of them, MTM4 accomplished the stipulated requirements. The final percentage of paste and sand was obtained 60% and 40% respectively. For the fresh properties of SCC the results obtained on adding varying percentage of coarse aggregate conforming the European guidelines is cited in the table. Five number of SCC trial mix were prepared and all above mentioned tests were performed on it. Trial mix SCC1, SCC2 and SCC3 were rejected as their slump flow test value did not lie in the stipulated range i.e. 650- 800 mm. SCC4 was also rejected as it did not comply with the criteria of slump flow T50 test. Trial mix SCC5 satisfied all the stipulated criteria of SCC without any segregation. Hence, it was declared as SCC for the investigation of the present work. Constituent properties of the selected SCC have been highlighted in table. IV. CONCLUDING REMARKS This paper describes the results of an experimental study carried out to study the fresh properties of mortar and SCC prepared with 15% replacement of cement with class f fly ash. With the increase in the powder content the slump flow of the SCC considerably increased. The results were carefully analyzed with the help of the earlier research with the similar materials. It is essential for the mortar to posses good flow ability as then only the SCC obtained will fulfill the mentioned parameters (passing ability, flow ability and resistance to segregation). The w/p ratio was finalized to be 1.28. The final SCC mix i.e. SCC5 was made of 60% mortar and 40% coarse aggregate. The slump flow and V funnel test justifies the filling ability of the SCC. The J ring and L box indicated the passing ability. Thus an overall assessment of the properties of mortar and the effect of powder on SCC was observed and studied. Table I Chemical composition of Portland cement and Fly ash Constituents Portland cement (% by weight) Fly ash (% by weight: recommended) Fly ash (% by weight: used) CaO 64.01 0.37-27.68 5.10 SiO2 20.13 27.88-59.40 59.20 Al2O3 5.78 5.23-33.99 22.10 Fe2O3 2.35 1.21-29.63 3.10 MgO 1.19 0.42-8.79 0.50 SO3 3.53 0.04-4.71 0.20 Na2O 0.11 0.20-6.90 0.20 K2O 0.77 0.64-6.68 Traces TiO2 0.37 0.24-1.73 0.70 Table II Mortar test results Sample No. Cement (%) Fly Ash (%) San d (%) w/c Superpla sticiser (lit/100 kg of powder) (%) V- funnel (sec) Slum p Flow (mm) Limiting Value - - - - - 7-11 240- 260 MTM1 45 15 40 1.25 2 14 200 MTM2 45 15 40 1.26 2 13 220 MTM3 45 15 40 1.27 2 12 230 MTM4 45 15 40 1.28 2 9.5 245 MTM5 45 15 40 1.29 2 11 265 MTM: Mortar Trial Mix MTM4 is used in the present study Table III Properties of Fresh SCC with fly ash Mix Slump Flow( mm) T50 (sec ) V- funn el (tf sec) V- fun nel (t5 min) (se c) J- Ring height differ ence (mm) L- Box (H2/H 1) ratio Or im et (se c) Resul t Limiti ng values as per EFNA RC(20 05) 650- 800 0-5 6-12 6- 12 0-10 0.8-1 0- 5 SCC1 560 - - - - - - Faile d SCC2 630 - - - - - - Faile d SCC3 642 - - - - - - Faile d SCC4 675 7 10 8.5 - - 3 Faile d SCC5 710 3.0 8 10 2 0.95 3. 5 Passe d Fig 1: Flow cone apparatus
  • 3. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 3, Issue 4 (July-August 2015), PP. 13-15 15 | P a g e Fig 2: V- funnel test apparatus Fig 3: Slump Flow test apparatus Fig 4: L-box apparatus Fig 5: J- ring test REFERENCES [1]. Aslani, Farhad and Nejadi, Shami (2012). Mechanical properties of conventional and self- compacting concrete: An analytical study. Construction and Building Materials. 36: 330- 347. [2]. Barbhuiya, Salim (2011). Effects of fly ash and dolomite powder on the properties of self- compacting concrete. Construction and Building Materials. 25: 3301-3305. [3]. Cengiz, Duran Aity (2005). Strength properties of high- volume fly ash roller compacted and workable concrete and influence of curing condition. Cement and Concrete Research. 35: 1112-1121. [4]. Douglas, Raissa P. (2004). Properties of self- compacting concrete containing type F fly ash. [5]. EFNARC (2002). Specifications and guidelines for self- compacting concrete. EFNARC, UK. (www.efnarc.org): 1-32. [6]. Girish, S.; Ranganath, R.V. and Vengala, Jagadish (2010). Influence of powder and paste on flow properties of SCC. Construction and Building Materials. 24: 2481- 2488. [7]. Khatib, J.M. (2008). Performance of self- compacting concrete containing fly ash. Construction and Building Materials. 22: 1963-1971. [8]. Miao, Liu (2010). Self- compacting concrete with different levels of pulverized fuel ash.Construction and Building Materials. 24: 1245-1252. [9]. Okamura H, Ouchi M. Self-compacting concrete (invited paper). Journal of advanced concrete technology 2003; I (1):5– 15. [10].Sahmaran, Mustafa; Christiano, Heru Ari and Yaman, Ismail Ozgur (2006). The effect of chemical admixtures and mineral additives on the properties of self- compacting mortars. Cement and Concrete Composites. 28: 432-440.