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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 125
EFFECT OF INDIVIDUAL PHYSIO – CHEMICAL PROPERTIES OF
KARANJA OIL METHYL ESTER (KOME) & ITS STATISTICAL
CORRELATION WITH GROSS CALORIFIC VALUE
Sayyed Siraj R1
, Joshi S.D2
, Dharmadhikari H.M3
1, 3
Mechanical Engineering Dept., Maharashtra Institute of Technology, Aurangabad
2
Applied Science & Humanities Dept., Fabtech Technical Campus, Sangola, Dist. Solapur.
lucky.sartaj@gmail.com
Abstract
Biodiesel is double sided Sword. Due to depletion of fossil diesel, the Biodiesel have taken same position in the fossil fuel category.
That’s why now a day the world is taking step towards the biodiesel because the depletion of fossil diesel. Biodiesel is basically Fatty
Acid methyl ester based fuel, a long chain of triglycerides and the alcohol in the presence of catalyst forms ethyl esters and the
glycerol that process is known as Transesterification, if the free fatty acid content percentage in the oil is more than 2.5 % then the
process by which the oil is converted to ethyl esters is known as Esterification followed by Transesterification. In this study we mostly
concentrate on the physio – chemical properties; The Physio – chemical properties like Density, Kinematic Viscosity, Flash Point,
Cetane Number, are having statistical correlations with the Gross Calorific Value of Karanja Oil Methyl Ester (KOME). We have
also shown in the paper, the individual properties how much percent statistical correlation have with the gross calorific value, we
have calculated it by Least square Approximation of Linear Regression.
Keywords: Biodiesel, Transesterification, Esterification, Characterization of Biodiesel.
----------------------------------------------------------------------***----------------------------------------------------------------------
1. INTRODUCTION:
Now a days Energy crises is one of the important issue for us,
fossil diesel has utilized everywhere in the world for the
production process of the industry, Transportation sectors and
also used in ships, motor vehicles, Etc. but the emission
produced by that fossil diesel after burning is very ineffective
for our health and also for climate, it increases air pollution
and the global warming. Fossil diesel contributes almost 80 %
of the world’s energy needs [1, 2, 3].
Most of the country in the world that are agricultural, due to
fluctuating global prices of the crude oil has an adverse impact
on economy of many nations especially oil importing
countries, apart from the fossil diesel is non – renewable
source of energy, due to the depletion of fossil diesel fuels, the
prices are also increasing day by day ultimately it leads to the
economic recession in the various developing countries.If we
see the previous data the diesel consumption itself in India
2008 – 2009 was 51.7 million Tons and 159.7 million Tons of
CO2 was likely to be generated by such usage of fossil diesel
[4].
Basically, Karanja is a medium sized fast – growing
evergreen tree, which reaches 40 feet in height and spread,
forming a broad, spreading canopy casting moderate shade
showing in Photo 1.The time needed by the tree to mature
ranges from 4 to 7 years and depending on the size of the tree
the yield of kernels per tree is between 8 to 24 kg and the yield
of potential per hectare is 900 to 9000 kg/hectare [4].
The plant is also said to be highly tolerant and salinity and can
be grown in various soil textures viz. stony, sandy and clayey,
it can also grow in humid as well as subtropical environments
with annual rainfall ranging between 500 to 2500 mm [2, 4].
Most of the researchers have put the statement this tree is
having oil content 30 to 33% or 30 to 40 %. It is one of the
few nitrogen fixing tree. This spice is commonly called
Pongam, Karanja, pongamia, or a derivation of these names.
Flowers are pink, light purple or white showing in photo 3.
Pods are elliptical, 3 to 6 cm long and 2 to 3 cm wide, thick
walled and usually contain a single seed. Seeds are 10 to 20
mm long, fig oblong and light brown colour showing in photo
2 [4].
In its natural habitat, the maximum temperature ranges of
maximum from 27 – 38 C and minimum 1 – 16 C. Mature
trees can withstand water logging and slight forest. Air – dried
karanja kernels have typically 19% Moisture, 27.5% Fatty Oil,
17.4% Protein, 6.6% Starch, 7.3% Crude Fiber and 2.4% Ash.
The oil is used by common people due to its low cost and easy
availability [2, 4]. The fatty acids composition of karanja oil
has been reported in Table 1:
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 126
Table 1: Fatty Acid Composition of Karanja Oil [4].
Fatty Acids Formula Structure Weight in %
Palmitic C16H32O2 16:0 3.7 – 7.9
Stearic C18H36O2 18:0 2.4 – 8.9
Lignoceric C20H40O2 24:0 1.1 – 3.5
Oleic C18H34O2 18:1 44.5 – 71.3
Linoleic C18H32O2 18:2 10.8 – 18.3
Photo 1: Karanja Tree Photo 2: Karanja Seeds
Photo 3: Flowers of Karanja
The Equations were developed for the calculations of the
Gross Calorific Value of Karanja Oil Methyl Esters from
Density, Kinematic Viscosity, Flash Point, and Cetane
Number.
The Equations between Density and the Gross Calorific
Values are for Karanja Oil Methyl Esters.
Gross Calorific Value (kJ/kg) = 95.5058 - 0.0661777 x
Density (kg/m3
) .... (Equation 1)
Then after that, we were developed the Equations between
Kinematic Viscosity and Gross Calorific Value are for Karanja
Oil Methyl Esters.
Gross Calorific Value (kJ/kg) = 45.8031 - 0.599455 x
Kinematic Viscosity (mm2/s) .... (Equation 2)
Then after that, we were developed the Equations between
Flash Point and Gross Calorific Value are for Karanja Oil
Methyl Esters.
Gross Calorific Value (kJ/kg) = 45.2092 - 0.0663784 x Flash
Point (Degree) .... (Equation 3)
Then after that, we were developed the Equations between
Cetane Number and Gross Calorific Value are for Karanja Oil
Methyl Esters.
Gross Calorific Value (kJ/kg) = 46.3868 - 0.147154 x Cetane
Number (No.) .... (Equation 4)
2. MATERIAL & METHODS:
2.1 Density:
The term density of liquid is defined as the ratio of mass per
unit volume, and the unit for density is kg/m3
. Most of the
researchers have preferred dimensionless number specific
gravity. As per the ASTM D6751 standards the density of
liquid can be measured by D 941 standard and as per
European Standards the density of liquid can be measured by
EN ISO 3675 and EN ISO 12185 [4, 5]. But we have
calculated the density as a derived quantity. The Karanja
biodiesel blends density increases as the fossil diesel
percentage decreases or the biodiesel percentage increases in
the blends. For Density we have taken here blends in the step
of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40,
B50, B60, B70, B80, B90, B100 (Neat Biodiesel).
The below graph is showing how the density of Karanja oil
Methyl Ester blends increases as the percentage of fossil diesel
decreases or the percentage of biodiesel increases in the
blends.
Graph1
2.2 Kinematic Viscosity:
Kinematic viscosity is the primary reason why biodiesel is
used as an alternative fuel instead of neat vegetable oils or
animal fats. Viscosity is a measure of the internal fluid friction
or resistance of oil to flow, which tends to oppose any
dynamic change in the fluid motion. Kinematic Viscosity of
the biodiesel, diesel fuel and their blends can be measure by
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 127
ASTM Standard D 445 or as per European Standard of EN
ISO 3104 and EN ISO 3105 test methods. The Viscosity
ranges have given as per the ASTM D445 standard 3.5 to 5.0
mm2
/s and as per the EN ISO 3104, 05 standards 1.9 to 6.0
mm2
/s [3, 5]. Here we have measured the kinematic viscosity
in mm2/s by Finoke tube used in kinematic viscometer bath
tub. We have used this formula while calculating the
kinematic viscosity of karanja oil methyl ester: Kinematic
viscosity = Calibration constant (mm2
/s2
) x mean time of
flow (s) in mm2
/s. The Karanja biodiesel blends kinematic
viscosity increases as the fossil diesel percentage decreases or
the biodiesel percentage increases in the blends. For
Kinematic Viscosity we have taken here blends in the step of
10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50,
B60, B70, B80, B90, B100 (Neat Biodiesel).
The below graph is showing how the kinematic viscosity of
Karanja oil Methyl Ester blends increases as the percentage of
fossil diesel decreases or the percentage of biodiesel increases
in the blends.
Graph2
2.3 Flash Point:
Biodiesel and diesel have a common boiling point, but
biodiesel has higher flash point – the temperature at which a
fuel will catch fire – because biodiesel has higher number of
FAMEs which are generally not volatile. Flash point varies
inversely with the fuel’s volatility. Thus, biodiesel is safer to
handle at higher temperature than fossil diesel. Flash Point of
the biodiesel, diesel fuel and their blends can be measure by
ASTM Standard D 93 or as per European Standard of EN ISO
3679 and IP 523 & IP 524 test methods [3, 5]. We have used
Pensky Marten Closed cup apparatus in the testing purpose.
While calculating the flash point we have taken the
temperature of thermometer which we have used in the
apparatus. The Karanja biodiesel blends flash point increases
as the fossil diesel percentage decreases or the biodiesel
percentage increases in the blends. For Flash Point we have
taken here blends in the step of 10, like B00 (Neat Fossil
Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100
(Neat Biodiesel).
The below graph is showing how the flash point of Karanja oil
Methyl Ester blends increases as the percentage of fossil diesel
decreases or the percentage of biodiesel increases in the
blends.
Graph3
2.4 Copper Strip Corrosion:
The Copper Strip Corrosion is one the important Physio –
chemical property of diesel fuel. For biodiesel it is necessary
to test the effect of copper strip corrosion. For copper strip
corrosion as per the ASTM standard D130 test method is used.
It has no unit but the limit No. 3 Max. is given for this. If
copper strip corrosion exceeds from this limit then the fuel
have corrosion. During experimentation it is observed that
Karanja oil methyl ester and its blends don’t have more than 1
Unit [4, 5].
2.5 Cetane Number:
One of the most influential properties of the diesel fuel is the
dimensionless Cetane number (CN), which represents the
ignitability of the fuel, particularly critical during cold starting
conditions. Cetane number of the fuel is defined as the
percentage by volume of the normal Cetane in a mixture of
normal Cetane and α – methyl naphthalene which has the
same ignition characteristics (ignition delay) as the test fuel,
when combustion has carried out in a standard engine under
specified operating conditions. The Cetane number of the
Biodiesel and fossil diesel can be measured by D 613 as per
the ASTM D6751 standard and EN ISO 5165 as per the EN
14214 standard. The limit is given for Cetane Number as per
the ASTM D6751 standard 47 minimum and as per EN 14214
standard 51 minimum for Biodiesel and Cetane number limit
is given for fossil diesel 40 minimum as per ASTM D975
standard [3, 5]. The physical and chemical properties of the
fuel play very important role in the delay period. The Cetane
number (CN) of the fuel is one such important parameter
which is responsible for the delay period. The ignition quality
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 128
of the fuel is measured by Cetane number (CN) and it
measures how easily ignition occurs. A fuel with good ignition
quality has higher Cetane Number, where the ignition delay
period between the start of the fuel injection and the onset of
auto ignition is short. The higher Cetane Number, Shorter the
Ignition delay time and vice versa. While testing the Cetane
number we have used Ignition Quality Tester and the standard
method we have adopted i.e. ASTM D613 Norms for Cetane
Number. The Karanja biodiesel blends Cetane Number
decreases as the fossil diesel percentage decreases or the
biodiesel percentage increases in the blends. For Cetane
Number we have taken here blends in the step of 10, like B00
(Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70,
B80, B90, B100 (Neat Biodiesel).
The below graph is showing how the Cetane Number of
Karanja oil Methyl Ester blends decreases as the percentage of
fossil diesel decreases or the percentage of biodiesel increases
in the blends.
Graph4
2.6 Gross Calorific Value:
The lower (LHV) and the higher (HHV) heating values are
measures of a fuel’s heat of combustion, with the difference
between them being the water’s heat of vaporization.
Biodiesel contains on average 10 – 12% w/w oxygen, which
leads to proportionally lower energy density and heating
value, thus more fuel needs to be injected in order to achieve
the same engine power output. Some of the Researchers have
measured the Heating Value of the biodiesel, and their blends
can be measure by ASTM Standard D 240 or as per DIN
Standard of DIN 51900, DIN 51900-1, and DIN 51900-2, DIN
51900-3test methods [3 ,5]. We have used Bomb Calorimeter
Apparatus in the measurement of Heating Value but there is
no specification as regards the biodiesel heating value, neither
in the EU nor in the US. The Karanja biodiesel blends Gross
Heating Value decreases as the fossil diesel percentage
decreases or the biodiesel percentage increases in the blends.
For Gross Calorific Value we have taken here blends in the
step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40,
B50, B60, B70, B80, B90, B100 (Neat Biodiesel).
The below graph is showing how the Gross Calorific Value of
Karanja oil Methyl Ester blends decreases as the percentage of
fossil diesel decreases or the percentage of biodiesel increases
in the blends.
Graph5
3. RESULT & DISCUSSIONS:
3.1 Density versus Gross Calorific Value:
Density versus Gross Calorific Value graph is showing below;
In this graph we have seen as that as the density of Karanja Oil
Methyl Ester Increases simultaneously the Gross Calorific
Value of Karanja Oil Methyl Ester Decreases, from this graph
we can conclude that as the temperature increases the Density
of Biodiesel decreases and as the density of biodiesel increases
or the proportion of biodiesel increases in the fossil diesel the
density increases and the Gross Calorific Value of Blends
Decreases. The density must be equal to the fossil diesel; if
density is less than the fossil diesel then more fuel will be
supplied to the combustion chamber and vice – versa. It
ultimately leads to the cost of the fuel.
Graph6
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 129
3.2 Kinematic Viscosity versus Gross Calorific Value:
Kinematic Viscosity versus Gross Calorific Value graph is
showing below; In this graph we have seen as that as the
Kinematic Viscosity of Karanja Oil Methyl Ester Increases
simultaneously the Gross Calorific Value of Karanja Oil
Methyl Ester Decreases, from this graph we can conclude that
as the temperature increases the Kinematic Viscosity of
Biodiesel decreases and as the Kinematic Viscosity of
biodiesel increases or the proportion of biodiesel increases in
the fossil diesel the Kinematic Viscosity increases and the
Gross Calorific Value of Blends Decreases. The Kinematic
Viscosity must be equal to the fossil diesel; if Kinematic
Viscosity is less than the fossil diesel then more fuel will be
supplied to the combustion chamber and vice – versa, proper
Kinematic viscosity will increase the life of the engine. If the
biodiesel is having high kinematic viscosity then it ultimately
leads to the cost of the fuel.
Graph7
3.3 Flash Point versus Gross Calorific Value:
Flash Point versus Gross Calorific Value graph is showing
below; In this graph we have seen as that as the Flash Point of
Karanja Oil Methyl Ester Increases simultaneously the Gross
Calorific Value of Karanja Oil Methyl Ester Decreases, from
this graph we can conclude that as the Biodiesel is having
higher Flash point temperature than the fossil diesel, as the
Biodiesel percentage increases in the blends simultaneously
the flash point of blends also increases and vice – versa. The
flash point must be higher than the fossil diesel; if flash point
of biodiesel is less than the fossil diesel then it ignites rapidly
at the atmospheric temperature so the flash point must have
high temperature, it ultimately help more safety in the
transportation.
Graph 8
3.4 Cetane Number versus Gross Calorific Value:
versus Gross Calorific Value graph is showing below; In this
graph we have seen as that as the Flash Point of Karanja Oil
Methyl Ester Increases simultaneously the Gross Calorific
Value of Karanja Oil Methyl Ester Decreases, from this graph
we can conclude that as the Biodiesel is having higher Flash
point temperature than the fossil diesel, as the Biodiesel
percentage increases in the blends simultaneously the flash
point of blends also increases and vice – versa. The flash point
must be higher than the fossil diesel; if flash point of biodiesel
is less than the fossil diesel then it ignites rapidly at the
atmospheric temperature so the flash point must have high
temperature, it ultimately help more safety in the
transportation.
Graph 9
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 130
4. CONCLUSIONS
4.1 Statistical Correlation between Density & Gross
Calorific Value:
The below given equation gives the statistical correlation
between the density & the gross calorific Value of Karanja Oil
Methyl Ester,
Gross Calorific Value (kJ/kg) = 95.5058 - 0.0661777x
Density (kg/m3
) .... (Equation 1)
There isastrong statistical correlation between Density & the
Gross Calorific Value because after the statistical analysis R2
shows the value 97.78% only, it means that the Density &
Gross Calorific Value have 97.78% Correlation between them.
This correlation we have shown the Calculated Gross Calorific
Value versus Measured Gross Calorific values on the graph.
Graph 10
4.2 Statistical Correlation between Kinematic
Viscosity & Gross Calorific Value:
The below given equation gives the statistical correlation
between the Kinematic Viscosity & the gross calorific Value
of Karanja Oil Methyl Ester,
Gross Calorific Value (kJ/kg) = 45.8031 - 0.599455x
Kinematic Viscosity (mm2/s) .... (Equation 2)
There isa strong statistical correlation between Kinematic
Viscosity & the Gross Calorific Value because after the
statistical analysis R2
shows the value 98.22% only, it means
that the Kinematic Viscosity& Gross Calorific Value have
98.22% Correlation between them. This correlation we have
shown the Calculated Gross Calorific Value versus Measured
Gross Calorific values on the graph.
Graph 11
4.3 Statistical Correlation between Flash Point &
Gross Calorific Value:
The below given equation gives the statistical correlation
between the Flash Point & the gross calorific Value of Karanja
Oil Methyl Ester,
Gross Calorific Value (kJ/kg) = 45.2092 - 0.0663784x Flash
Point (Degree) .... (Equation 3)
There is no strong statistical correlation between Flash Point
& the Gross Calorific Value because after the statistical
analysis R2
shows the value 61.17% only, it means that the
Flash Point & Gross Calorific Value have 61.17% Correlation
between them. This correlation we have shown the Calculated
Gross Calorific Value versus Measured Gross Calorific values
on the graph.
Graph 12
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 131
4.4 Statistical Correlation between Cetane Number &
Gross Calorific Value:
The below given equation gives the statistical correlation
between the Cetane Number & the gross calorific Value of
Karanja Oil Methyl Ester,
Gross Calorific Value (kJ/kg) = 46.3868 - 0.147154x Cetane
Number (No.) .... (Equation 4)
There is no strong statistical correlation between Cetane
Number& the Gross Calorific Value because after the
statistical analysis R2
shows the value 6.16% only, it means
that the Cetane number& Gross Calorific Value have 6.16%
Correlation between them. This correlation we have shown the
Calculated Gross Calorific Value versus Measured Gross
Calorific values on the graph.
Graph 13
At last we can conclude that,
i. The Density individually is having 97.78 % statistical
correlation with the Gross Calorific Value, because of
this accuracy we will get most accurate Gross
Calorific Value of Karanja oil Methyl Ester from the
given relation and it is the most important property in
the calculation.
ii. At the same time we have seen the relation between
Kinematic Viscosity and the Gross Calorific Value;
in this relation we got the individual property
Kinematic Viscosity having 98.22 % statistical
correlation with the Gross Calorific Value of Karanja
Oil Methyl Ester. Because of this accuracy this
property deserves its position in the calculation.
iii. Flash point is not having that much of statistical
correlation with the Gross Calorific Value. It has near
about 61.17 % statistical correlation only. It means
that flash point does not have most accurate
correlation with the Gross Calorific value.
iv. Cetane Number individual property does not have
statistical correlation with the Gross Calorific Value
because they are having 6.16 % correlation between
them. The Cetane Number Individual property does
not affect the Gross Calorific Value in any manner
from the statistical analysis.
v. As per the test analysis the copper strip corrosion is
within the specific limits and it is accepted.
vi. Future Scope of this study, at last if we considered
the combination of physio – chemical property in the
statistical analysis then and then only we will get
most accurate results from the statistical Equations
and it will definitely help in the calculation of engine
combustion parameter designing in future.
REFERENCES
[1] K. Shivaramakrishnan and P. Ravikumar.
Determination of Cetane Number of Biodiesel and its
Influence on Physical Properties. Arpan Journals of
Engineering and Applied Sciences. 2012; 2: 205 – 211.
[2] K. Anand, R.P. Sharma, Pramod S. Mehta. A
Comprehensive Approach for Estimating Thermo -
Physical Properties of Biodiesel Fuels. Applied
Thermal Engineering. 2011; 31: 235 – 242.
[3] K. Shivaramakrishnan and P. Ravikumar.
Determination of Higher Heating Value of Biodiesels.
International Journal of Engineering Science and
Technology (IJEST). 2011; 3: (11) 7981 – 7987.
[4] Avinash Kumar Agarwal, K. Rajamanoharan.
Experimental Investigations of Performance and
emissions of Karanja oil and Blends in a Single
Cylinder Agricultural Diesel Engines. Applied Energy.
2009; 86: 106 – 112.
[5] National Renewable energy Laboratory (NREL)
Innovation for Our Energy Future. Biodiesel Handling
and Use Guide Fourth Edition. Revised January 2009;
NREL/TP – 540 – 43672.

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Effect of individual physio – chemical properties of

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 125 EFFECT OF INDIVIDUAL PHYSIO – CHEMICAL PROPERTIES OF KARANJA OIL METHYL ESTER (KOME) & ITS STATISTICAL CORRELATION WITH GROSS CALORIFIC VALUE Sayyed Siraj R1 , Joshi S.D2 , Dharmadhikari H.M3 1, 3 Mechanical Engineering Dept., Maharashtra Institute of Technology, Aurangabad 2 Applied Science & Humanities Dept., Fabtech Technical Campus, Sangola, Dist. Solapur. lucky.sartaj@gmail.com Abstract Biodiesel is double sided Sword. Due to depletion of fossil diesel, the Biodiesel have taken same position in the fossil fuel category. That’s why now a day the world is taking step towards the biodiesel because the depletion of fossil diesel. Biodiesel is basically Fatty Acid methyl ester based fuel, a long chain of triglycerides and the alcohol in the presence of catalyst forms ethyl esters and the glycerol that process is known as Transesterification, if the free fatty acid content percentage in the oil is more than 2.5 % then the process by which the oil is converted to ethyl esters is known as Esterification followed by Transesterification. In this study we mostly concentrate on the physio – chemical properties; The Physio – chemical properties like Density, Kinematic Viscosity, Flash Point, Cetane Number, are having statistical correlations with the Gross Calorific Value of Karanja Oil Methyl Ester (KOME). We have also shown in the paper, the individual properties how much percent statistical correlation have with the gross calorific value, we have calculated it by Least square Approximation of Linear Regression. Keywords: Biodiesel, Transesterification, Esterification, Characterization of Biodiesel. ----------------------------------------------------------------------***---------------------------------------------------------------------- 1. INTRODUCTION: Now a days Energy crises is one of the important issue for us, fossil diesel has utilized everywhere in the world for the production process of the industry, Transportation sectors and also used in ships, motor vehicles, Etc. but the emission produced by that fossil diesel after burning is very ineffective for our health and also for climate, it increases air pollution and the global warming. Fossil diesel contributes almost 80 % of the world’s energy needs [1, 2, 3]. Most of the country in the world that are agricultural, due to fluctuating global prices of the crude oil has an adverse impact on economy of many nations especially oil importing countries, apart from the fossil diesel is non – renewable source of energy, due to the depletion of fossil diesel fuels, the prices are also increasing day by day ultimately it leads to the economic recession in the various developing countries.If we see the previous data the diesel consumption itself in India 2008 – 2009 was 51.7 million Tons and 159.7 million Tons of CO2 was likely to be generated by such usage of fossil diesel [4]. Basically, Karanja is a medium sized fast – growing evergreen tree, which reaches 40 feet in height and spread, forming a broad, spreading canopy casting moderate shade showing in Photo 1.The time needed by the tree to mature ranges from 4 to 7 years and depending on the size of the tree the yield of kernels per tree is between 8 to 24 kg and the yield of potential per hectare is 900 to 9000 kg/hectare [4]. The plant is also said to be highly tolerant and salinity and can be grown in various soil textures viz. stony, sandy and clayey, it can also grow in humid as well as subtropical environments with annual rainfall ranging between 500 to 2500 mm [2, 4]. Most of the researchers have put the statement this tree is having oil content 30 to 33% or 30 to 40 %. It is one of the few nitrogen fixing tree. This spice is commonly called Pongam, Karanja, pongamia, or a derivation of these names. Flowers are pink, light purple or white showing in photo 3. Pods are elliptical, 3 to 6 cm long and 2 to 3 cm wide, thick walled and usually contain a single seed. Seeds are 10 to 20 mm long, fig oblong and light brown colour showing in photo 2 [4]. In its natural habitat, the maximum temperature ranges of maximum from 27 – 38 C and minimum 1 – 16 C. Mature trees can withstand water logging and slight forest. Air – dried karanja kernels have typically 19% Moisture, 27.5% Fatty Oil, 17.4% Protein, 6.6% Starch, 7.3% Crude Fiber and 2.4% Ash. The oil is used by common people due to its low cost and easy availability [2, 4]. The fatty acids composition of karanja oil has been reported in Table 1:
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 126 Table 1: Fatty Acid Composition of Karanja Oil [4]. Fatty Acids Formula Structure Weight in % Palmitic C16H32O2 16:0 3.7 – 7.9 Stearic C18H36O2 18:0 2.4 – 8.9 Lignoceric C20H40O2 24:0 1.1 – 3.5 Oleic C18H34O2 18:1 44.5 – 71.3 Linoleic C18H32O2 18:2 10.8 – 18.3 Photo 1: Karanja Tree Photo 2: Karanja Seeds Photo 3: Flowers of Karanja The Equations were developed for the calculations of the Gross Calorific Value of Karanja Oil Methyl Esters from Density, Kinematic Viscosity, Flash Point, and Cetane Number. The Equations between Density and the Gross Calorific Values are for Karanja Oil Methyl Esters. Gross Calorific Value (kJ/kg) = 95.5058 - 0.0661777 x Density (kg/m3 ) .... (Equation 1) Then after that, we were developed the Equations between Kinematic Viscosity and Gross Calorific Value are for Karanja Oil Methyl Esters. Gross Calorific Value (kJ/kg) = 45.8031 - 0.599455 x Kinematic Viscosity (mm2/s) .... (Equation 2) Then after that, we were developed the Equations between Flash Point and Gross Calorific Value are for Karanja Oil Methyl Esters. Gross Calorific Value (kJ/kg) = 45.2092 - 0.0663784 x Flash Point (Degree) .... (Equation 3) Then after that, we were developed the Equations between Cetane Number and Gross Calorific Value are for Karanja Oil Methyl Esters. Gross Calorific Value (kJ/kg) = 46.3868 - 0.147154 x Cetane Number (No.) .... (Equation 4) 2. MATERIAL & METHODS: 2.1 Density: The term density of liquid is defined as the ratio of mass per unit volume, and the unit for density is kg/m3 . Most of the researchers have preferred dimensionless number specific gravity. As per the ASTM D6751 standards the density of liquid can be measured by D 941 standard and as per European Standards the density of liquid can be measured by EN ISO 3675 and EN ISO 12185 [4, 5]. But we have calculated the density as a derived quantity. The Karanja biodiesel blends density increases as the fossil diesel percentage decreases or the biodiesel percentage increases in the blends. For Density we have taken here blends in the step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100 (Neat Biodiesel). The below graph is showing how the density of Karanja oil Methyl Ester blends increases as the percentage of fossil diesel decreases or the percentage of biodiesel increases in the blends. Graph1 2.2 Kinematic Viscosity: Kinematic viscosity is the primary reason why biodiesel is used as an alternative fuel instead of neat vegetable oils or animal fats. Viscosity is a measure of the internal fluid friction or resistance of oil to flow, which tends to oppose any dynamic change in the fluid motion. Kinematic Viscosity of the biodiesel, diesel fuel and their blends can be measure by
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 127 ASTM Standard D 445 or as per European Standard of EN ISO 3104 and EN ISO 3105 test methods. The Viscosity ranges have given as per the ASTM D445 standard 3.5 to 5.0 mm2 /s and as per the EN ISO 3104, 05 standards 1.9 to 6.0 mm2 /s [3, 5]. Here we have measured the kinematic viscosity in mm2/s by Finoke tube used in kinematic viscometer bath tub. We have used this formula while calculating the kinematic viscosity of karanja oil methyl ester: Kinematic viscosity = Calibration constant (mm2 /s2 ) x mean time of flow (s) in mm2 /s. The Karanja biodiesel blends kinematic viscosity increases as the fossil diesel percentage decreases or the biodiesel percentage increases in the blends. For Kinematic Viscosity we have taken here blends in the step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100 (Neat Biodiesel). The below graph is showing how the kinematic viscosity of Karanja oil Methyl Ester blends increases as the percentage of fossil diesel decreases or the percentage of biodiesel increases in the blends. Graph2 2.3 Flash Point: Biodiesel and diesel have a common boiling point, but biodiesel has higher flash point – the temperature at which a fuel will catch fire – because biodiesel has higher number of FAMEs which are generally not volatile. Flash point varies inversely with the fuel’s volatility. Thus, biodiesel is safer to handle at higher temperature than fossil diesel. Flash Point of the biodiesel, diesel fuel and their blends can be measure by ASTM Standard D 93 or as per European Standard of EN ISO 3679 and IP 523 & IP 524 test methods [3, 5]. We have used Pensky Marten Closed cup apparatus in the testing purpose. While calculating the flash point we have taken the temperature of thermometer which we have used in the apparatus. The Karanja biodiesel blends flash point increases as the fossil diesel percentage decreases or the biodiesel percentage increases in the blends. For Flash Point we have taken here blends in the step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100 (Neat Biodiesel). The below graph is showing how the flash point of Karanja oil Methyl Ester blends increases as the percentage of fossil diesel decreases or the percentage of biodiesel increases in the blends. Graph3 2.4 Copper Strip Corrosion: The Copper Strip Corrosion is one the important Physio – chemical property of diesel fuel. For biodiesel it is necessary to test the effect of copper strip corrosion. For copper strip corrosion as per the ASTM standard D130 test method is used. It has no unit but the limit No. 3 Max. is given for this. If copper strip corrosion exceeds from this limit then the fuel have corrosion. During experimentation it is observed that Karanja oil methyl ester and its blends don’t have more than 1 Unit [4, 5]. 2.5 Cetane Number: One of the most influential properties of the diesel fuel is the dimensionless Cetane number (CN), which represents the ignitability of the fuel, particularly critical during cold starting conditions. Cetane number of the fuel is defined as the percentage by volume of the normal Cetane in a mixture of normal Cetane and α – methyl naphthalene which has the same ignition characteristics (ignition delay) as the test fuel, when combustion has carried out in a standard engine under specified operating conditions. The Cetane number of the Biodiesel and fossil diesel can be measured by D 613 as per the ASTM D6751 standard and EN ISO 5165 as per the EN 14214 standard. The limit is given for Cetane Number as per the ASTM D6751 standard 47 minimum and as per EN 14214 standard 51 minimum for Biodiesel and Cetane number limit is given for fossil diesel 40 minimum as per ASTM D975 standard [3, 5]. The physical and chemical properties of the fuel play very important role in the delay period. The Cetane number (CN) of the fuel is one such important parameter which is responsible for the delay period. The ignition quality
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 128 of the fuel is measured by Cetane number (CN) and it measures how easily ignition occurs. A fuel with good ignition quality has higher Cetane Number, where the ignition delay period between the start of the fuel injection and the onset of auto ignition is short. The higher Cetane Number, Shorter the Ignition delay time and vice versa. While testing the Cetane number we have used Ignition Quality Tester and the standard method we have adopted i.e. ASTM D613 Norms for Cetane Number. The Karanja biodiesel blends Cetane Number decreases as the fossil diesel percentage decreases or the biodiesel percentage increases in the blends. For Cetane Number we have taken here blends in the step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100 (Neat Biodiesel). The below graph is showing how the Cetane Number of Karanja oil Methyl Ester blends decreases as the percentage of fossil diesel decreases or the percentage of biodiesel increases in the blends. Graph4 2.6 Gross Calorific Value: The lower (LHV) and the higher (HHV) heating values are measures of a fuel’s heat of combustion, with the difference between them being the water’s heat of vaporization. Biodiesel contains on average 10 – 12% w/w oxygen, which leads to proportionally lower energy density and heating value, thus more fuel needs to be injected in order to achieve the same engine power output. Some of the Researchers have measured the Heating Value of the biodiesel, and their blends can be measure by ASTM Standard D 240 or as per DIN Standard of DIN 51900, DIN 51900-1, and DIN 51900-2, DIN 51900-3test methods [3 ,5]. We have used Bomb Calorimeter Apparatus in the measurement of Heating Value but there is no specification as regards the biodiesel heating value, neither in the EU nor in the US. The Karanja biodiesel blends Gross Heating Value decreases as the fossil diesel percentage decreases or the biodiesel percentage increases in the blends. For Gross Calorific Value we have taken here blends in the step of 10, like B00 (Neat Fossil Diesel), B10, B20, B30, B40, B50, B60, B70, B80, B90, B100 (Neat Biodiesel). The below graph is showing how the Gross Calorific Value of Karanja oil Methyl Ester blends decreases as the percentage of fossil diesel decreases or the percentage of biodiesel increases in the blends. Graph5 3. RESULT & DISCUSSIONS: 3.1 Density versus Gross Calorific Value: Density versus Gross Calorific Value graph is showing below; In this graph we have seen as that as the density of Karanja Oil Methyl Ester Increases simultaneously the Gross Calorific Value of Karanja Oil Methyl Ester Decreases, from this graph we can conclude that as the temperature increases the Density of Biodiesel decreases and as the density of biodiesel increases or the proportion of biodiesel increases in the fossil diesel the density increases and the Gross Calorific Value of Blends Decreases. The density must be equal to the fossil diesel; if density is less than the fossil diesel then more fuel will be supplied to the combustion chamber and vice – versa. It ultimately leads to the cost of the fuel. Graph6
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 129 3.2 Kinematic Viscosity versus Gross Calorific Value: Kinematic Viscosity versus Gross Calorific Value graph is showing below; In this graph we have seen as that as the Kinematic Viscosity of Karanja Oil Methyl Ester Increases simultaneously the Gross Calorific Value of Karanja Oil Methyl Ester Decreases, from this graph we can conclude that as the temperature increases the Kinematic Viscosity of Biodiesel decreases and as the Kinematic Viscosity of biodiesel increases or the proportion of biodiesel increases in the fossil diesel the Kinematic Viscosity increases and the Gross Calorific Value of Blends Decreases. The Kinematic Viscosity must be equal to the fossil diesel; if Kinematic Viscosity is less than the fossil diesel then more fuel will be supplied to the combustion chamber and vice – versa, proper Kinematic viscosity will increase the life of the engine. If the biodiesel is having high kinematic viscosity then it ultimately leads to the cost of the fuel. Graph7 3.3 Flash Point versus Gross Calorific Value: Flash Point versus Gross Calorific Value graph is showing below; In this graph we have seen as that as the Flash Point of Karanja Oil Methyl Ester Increases simultaneously the Gross Calorific Value of Karanja Oil Methyl Ester Decreases, from this graph we can conclude that as the Biodiesel is having higher Flash point temperature than the fossil diesel, as the Biodiesel percentage increases in the blends simultaneously the flash point of blends also increases and vice – versa. The flash point must be higher than the fossil diesel; if flash point of biodiesel is less than the fossil diesel then it ignites rapidly at the atmospheric temperature so the flash point must have high temperature, it ultimately help more safety in the transportation. Graph 8 3.4 Cetane Number versus Gross Calorific Value: versus Gross Calorific Value graph is showing below; In this graph we have seen as that as the Flash Point of Karanja Oil Methyl Ester Increases simultaneously the Gross Calorific Value of Karanja Oil Methyl Ester Decreases, from this graph we can conclude that as the Biodiesel is having higher Flash point temperature than the fossil diesel, as the Biodiesel percentage increases in the blends simultaneously the flash point of blends also increases and vice – versa. The flash point must be higher than the fossil diesel; if flash point of biodiesel is less than the fossil diesel then it ignites rapidly at the atmospheric temperature so the flash point must have high temperature, it ultimately help more safety in the transportation. Graph 9
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 130 4. CONCLUSIONS 4.1 Statistical Correlation between Density & Gross Calorific Value: The below given equation gives the statistical correlation between the density & the gross calorific Value of Karanja Oil Methyl Ester, Gross Calorific Value (kJ/kg) = 95.5058 - 0.0661777x Density (kg/m3 ) .... (Equation 1) There isastrong statistical correlation between Density & the Gross Calorific Value because after the statistical analysis R2 shows the value 97.78% only, it means that the Density & Gross Calorific Value have 97.78% Correlation between them. This correlation we have shown the Calculated Gross Calorific Value versus Measured Gross Calorific values on the graph. Graph 10 4.2 Statistical Correlation between Kinematic Viscosity & Gross Calorific Value: The below given equation gives the statistical correlation between the Kinematic Viscosity & the gross calorific Value of Karanja Oil Methyl Ester, Gross Calorific Value (kJ/kg) = 45.8031 - 0.599455x Kinematic Viscosity (mm2/s) .... (Equation 2) There isa strong statistical correlation between Kinematic Viscosity & the Gross Calorific Value because after the statistical analysis R2 shows the value 98.22% only, it means that the Kinematic Viscosity& Gross Calorific Value have 98.22% Correlation between them. This correlation we have shown the Calculated Gross Calorific Value versus Measured Gross Calorific values on the graph. Graph 11 4.3 Statistical Correlation between Flash Point & Gross Calorific Value: The below given equation gives the statistical correlation between the Flash Point & the gross calorific Value of Karanja Oil Methyl Ester, Gross Calorific Value (kJ/kg) = 45.2092 - 0.0663784x Flash Point (Degree) .... (Equation 3) There is no strong statistical correlation between Flash Point & the Gross Calorific Value because after the statistical analysis R2 shows the value 61.17% only, it means that the Flash Point & Gross Calorific Value have 61.17% Correlation between them. This correlation we have shown the Calculated Gross Calorific Value versus Measured Gross Calorific values on the graph. Graph 12
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 12 | Dec-2013, Available @ http://www.ijret.org 131 4.4 Statistical Correlation between Cetane Number & Gross Calorific Value: The below given equation gives the statistical correlation between the Cetane Number & the gross calorific Value of Karanja Oil Methyl Ester, Gross Calorific Value (kJ/kg) = 46.3868 - 0.147154x Cetane Number (No.) .... (Equation 4) There is no strong statistical correlation between Cetane Number& the Gross Calorific Value because after the statistical analysis R2 shows the value 6.16% only, it means that the Cetane number& Gross Calorific Value have 6.16% Correlation between them. This correlation we have shown the Calculated Gross Calorific Value versus Measured Gross Calorific values on the graph. Graph 13 At last we can conclude that, i. The Density individually is having 97.78 % statistical correlation with the Gross Calorific Value, because of this accuracy we will get most accurate Gross Calorific Value of Karanja oil Methyl Ester from the given relation and it is the most important property in the calculation. ii. At the same time we have seen the relation between Kinematic Viscosity and the Gross Calorific Value; in this relation we got the individual property Kinematic Viscosity having 98.22 % statistical correlation with the Gross Calorific Value of Karanja Oil Methyl Ester. Because of this accuracy this property deserves its position in the calculation. iii. Flash point is not having that much of statistical correlation with the Gross Calorific Value. It has near about 61.17 % statistical correlation only. It means that flash point does not have most accurate correlation with the Gross Calorific value. iv. Cetane Number individual property does not have statistical correlation with the Gross Calorific Value because they are having 6.16 % correlation between them. The Cetane Number Individual property does not affect the Gross Calorific Value in any manner from the statistical analysis. v. As per the test analysis the copper strip corrosion is within the specific limits and it is accepted. vi. Future Scope of this study, at last if we considered the combination of physio – chemical property in the statistical analysis then and then only we will get most accurate results from the statistical Equations and it will definitely help in the calculation of engine combustion parameter designing in future. REFERENCES [1] K. Shivaramakrishnan and P. Ravikumar. Determination of Cetane Number of Biodiesel and its Influence on Physical Properties. Arpan Journals of Engineering and Applied Sciences. 2012; 2: 205 – 211. [2] K. Anand, R.P. Sharma, Pramod S. Mehta. A Comprehensive Approach for Estimating Thermo - Physical Properties of Biodiesel Fuels. Applied Thermal Engineering. 2011; 31: 235 – 242. [3] K. Shivaramakrishnan and P. Ravikumar. Determination of Higher Heating Value of Biodiesels. International Journal of Engineering Science and Technology (IJEST). 2011; 3: (11) 7981 – 7987. [4] Avinash Kumar Agarwal, K. Rajamanoharan. Experimental Investigations of Performance and emissions of Karanja oil and Blends in a Single Cylinder Agricultural Diesel Engines. Applied Energy. 2009; 86: 106 – 112. [5] National Renewable energy Laboratory (NREL) Innovation for Our Energy Future. Biodiesel Handling and Use Guide Fourth Edition. Revised January 2009; NREL/TP – 540 – 43672.