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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 722
COMPARISON OF REBOUND NUMBERS FOR M20 CONCRETE WITH
SILICA FUME
S.S.Kumar1
, T.Anitha2
1
P.G Student, M.E., Structural Engineering, Gnanamani college of Engineering, Namakkal
2
Assistant professor, Gnanamani college of Engineering, Namakkal
Abstract
The concrete is one of the most important for all the construction work. The main role of the concrete based on cement, steel. To
improve the strength and durable of the concrete to add the admixture. Silica fume is added to the fresh concrete to improve the
durability, ductility and strengthen of the concrete. Because, the silicon dioxide with carbon it which gives silica and carbon
monoxide. It is very good permeability and also abrasion resistance. For this present study M20 grade of concrete shall be
designed, partial replacement of cement with silica fume will be incorporating the strength for varying percentage ,such as 0%,
5%, 10%, 15%, 20% by weight of cement with rebound hammer value Vs compressive strength.
Keywords: Ordinary Portland cement, Micro silica, compressive strength, tensile strength, Flexural strength
--------------------------------------------------------------------***------------------------------------------------------------------
1. INTRODUCTION
Micro silica produced by the raw materials such as Carbon
(coke, coal, wood chips), Quartz with temperature at 2000
degree Celsius will get Silicon metal, off gas into the Bag
house filter finally get the powder form. It’s color varying
from white and gray .It is very fine particles to fill the voids
in the concrete and its to improve the strength.
Micro silica is also available in the packaging. It contain
silicon dioxide is more than 95%,moisture content 1%,bulk
density range from 450-650 kg/m3. The PH value is 6 to
6.5.The carbon content is higher than others. It is very good
binder between the aggregates and also reduced with
shrinkage. (1)
Micro silica is good thermal conductivity and reducing the
bleeding of the concrete
2. BACKGROUND/RESEARCH SIGNIFICANCE
2.1 Materials
1. CEMENT: - The OPC 43 grade cement is used.
Table1: Physical properties of cement:
S.No Characteristics
Value obtained
experimentally
1 Normal consistency 29%
2
Fineness (90 micron
sieve)
1%
3 Initial Setting time 32 minutes
4 Specific gravity 2.97
Compressive Strength of Cement:-
Days
Compressive Strength in
MPa
7 Days 23
14 Days 33
28 DAYS 43
2. FINE AGGREGATE:- The local river sand is used.
Table 2: Physical Properties of Fine Aggregate:
S. No Characteristics
Value obtained
experimentally
1
Fineness
2.60
2 Specific gravity 2.60
3. COARSE AGGREGATE: Locally available coarse
aggregate used.
Table 3: Physical properties of coarse aggregate
S.
No
Characteristics
Value obtained
experimentally
1 Fineness 6.29
2 Specific gravity 2.60
4. SILICA-FUME:- Silica-fume is obtained from Nuchems
Ltd, Bangalore in Karnataka state.(2)
Table 4: Physical properties
MICRO SILICA (Silica Fumes) Physical
Properties
Product
Crystalline Silica
(quartz)
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 723
Molecular Formula SiO2
Physical State Powder
Appearance and Odor
White Powder,
Odorless
Specific Gravity (H20
= 1.0)
2.65 g/cm
Boiling Point 2230o
F
Melting 1710o
F
Solubility in Water Insoluble
Molecular Weight 60.09 g/mol
Solvent Solubility Soluble in
hydrofluoric acid.
Slightly soluble in
alkali and hot
concentrated
phosphoric acid.
Insoluble in acids
and organic
solvents
5. WATER: - It is used for casting and curing of specimen.
3. EXPERIMENTAL STUDY
In general the mix design (M20) is arrived based on the
physical properties of materials and according to with IS:
10262:2009
Table 5: Mix-proportion
Water
cement
ratio
Cement
Fine
Aggregate
Coarse
Aggregate
0.50 1 1.52 3.15
3.1. Compressive Strength Test
Totally 45 concrete cubes were cast and it is allowed for
7days,14 days and 28 days curing. After during, cubes were
tested in compression Testing Machine (CTM) to determine
the ultimate load. Replacement made of 0%, 5%, 10%, 15%,
and 20%. For this study the water cement ratio of 0.50 is
maintained uniformly.
Fig 1
Fig2: Compressive strength of Cubes
Table 6: Compressive Strength of Cubes
% of
Silica
fume
used
7 days
Compressive
Strength in
MPa
14 days
Compressive
Strength in
MPa
28 days
Compressive
Strength in
MPa
0% 17.77 20.31 25.39
5% 19.55 22.34 27.93
10% 21.33 24.38 30.47
15% 23.11 26.41 33.01
20% 24.44 27.93 34.92
3.2 Tensile Strength Test
Totally 30 cylinders of M20 grade concrete were cast.
Replacement made of 0%, 5%, 10%, 15% and 20%. For the
study the water cement ratio of 0.50 is maintained
uniformly.
Fig3. Tensile Strength Cylinders
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 724
Table 7: Tensile Strength of Cylinders
% of
Silica
fume
used
7 days
Tensile
Strength in
MPa
14 days
Tensile
Strength
in MPa
28 days
Tensile
Strength
in MPa
0% 1.36 1.56 1.94
5% 1.36 1.56 1.94
10% 1.36 1.56 1.94
15% 1.42 1.63 2.03
20% 1.48 1.69 2.12
3.3. Flexural Strength Test
Totally 36 prisms of M20 grade concrete were cast.
Replacement made of 0%, 5%, 10%, 15% and 20%. For the
study the water cement ratio of 0.50 is maintained
uniformly.
Fig 4: Flexural Strength test
Table 8: Flexural Strength of Prisms:
% of
Silica
fume
used
14 days
Tensile
Strength in
MPa
28 days
Tensile
Strength in
MPa
0% 2.09 2.99
5% 2.23 3.19
10% 2.36 3.37
15% 2.47 3.54
20% 2.61 3.74
4. RESULT AND DISCUSSION
The results obtained from the experimental investigations
are shown graphically. All the values are the average of the
three specimens tested. The compression strength of cubes,
split tensile strength of cylinders, flexural strength of prisms
is shown in figure 5, 6, and 7 respectively.
Fig 5: Compressive strength at 7, 14, and 28 days with 0%,
5%, 10%, 15%, and 20% of silica fume.
Fig 6: Tensile Strength at 7, 14, and 28 days with 0%, 5%,
10%, 15%, and 20% of silica fume.
Fig 7: Flexural Strength at 14, and 28 days with 0%, 5%,
10%, 15%, and 20% of silica fume.
0
5
10
15
20
25
30
35
40
0 5 10 15 20
CompressiveStrengthin
MPa
Silica Fume in %
0
5
10
15
20
0 5 10 15 20
TensileStrengthinMPa
Silica Fume in %
0
0.5
1
1.5
2
2.5
3
3.5
4
0 5 10 15 20
FlexuralStrengthinMPa
Silica Fume in %
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
_______________________________________________________________________________________
Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 725
Fig 8: Rebound hammer compressive strength test
Table 9: Comparison of Compressive testing machine VS
Rebound Number
Fig 9: Comparison of Compressive testing machine VS
Rebound Number Value
5. CONCLUSIONS
 After the 28 days the compressive strength of the
cube is little higher than to compare the Rebound
number.
 Rebound number clear value obtained by the
conventional concrete.
 Rebound number in Silica fume mix proportion is
underestimate value of the strength.
ACKNOWLEDGEMENTS
I would like to thank for supplying Silica fume by
Nuchems(P)Ltd, Bangalore in Karnataka State.
REFERENCES
[1] Pawade Prashant.Y, Nagarnaik P.B, Pande.A.M,
(2011) “Influence of Silica fume in enhancement of
compressive strength, flexural strength of steel fiber
concrete and their relationship”, International Journal
of Civil and Structural Engineering, Vol.2, No.1,
pp.43-55.
[2] Mohammad Panjehpour, Abang Abdullah Abang
ALI, Ramazan Demirboga (2011),“ A Review for
Characterization of Silica Fume and its effects on
concrete properties” ,International Journal of
Sustainable Construction Engineering and
Technology,Vol.2,Issue 2,pp.1-7.
[3] IS:383-1970,“Indian standards specification for
Coarse and Fine aggregates from natural sources for
concrete”, Bereau of Indian standards, New Delhi.
[4] IS:10262-1999“Recommended guide lines for
concrete mix design”, Bureau of Indian standards,
New Delhi.
[5] IS:516-1959, “Methods of tests for strength of
concrete”, Bureau of Indian standards, New Delhi.
[6] IS:2386-1963, “Indian standard code of practice for
methods of test for Aggregate concrete” Indian
standard Institution, New Delhi.
[7] IS:456-2000,“Plain & Reinforced concrete code of
practice”, Bureau of Indian standards, New Delhi.
[8] Concrete Technology by M.S .Shetty, published by
S.Chanda and company Ltd, New Delhi.
[9] Concrete Technology by M.L.Gambir published by
Tata McGraw-Hill Ltd, New Delhi.
0
10
20
30
40
0 5 10 15 20
CompressiveStrengthin
MPa
Silica Fume in %
% of
Silica
fume
used
28 Days in
Compressive
Strength in
Compression testing
machine MPa
28Days
Compressive
Strength in Rebound
Number in MPa
0% 25.39 20
5% 27.93 24
10% 30.47 26
15% 33.01 28.50
20% 34.92 31

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Comparison of rebound numbers for m20 concrete with silica fume

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 722 COMPARISON OF REBOUND NUMBERS FOR M20 CONCRETE WITH SILICA FUME S.S.Kumar1 , T.Anitha2 1 P.G Student, M.E., Structural Engineering, Gnanamani college of Engineering, Namakkal 2 Assistant professor, Gnanamani college of Engineering, Namakkal Abstract The concrete is one of the most important for all the construction work. The main role of the concrete based on cement, steel. To improve the strength and durable of the concrete to add the admixture. Silica fume is added to the fresh concrete to improve the durability, ductility and strengthen of the concrete. Because, the silicon dioxide with carbon it which gives silica and carbon monoxide. It is very good permeability and also abrasion resistance. For this present study M20 grade of concrete shall be designed, partial replacement of cement with silica fume will be incorporating the strength for varying percentage ,such as 0%, 5%, 10%, 15%, 20% by weight of cement with rebound hammer value Vs compressive strength. Keywords: Ordinary Portland cement, Micro silica, compressive strength, tensile strength, Flexural strength --------------------------------------------------------------------***------------------------------------------------------------------ 1. INTRODUCTION Micro silica produced by the raw materials such as Carbon (coke, coal, wood chips), Quartz with temperature at 2000 degree Celsius will get Silicon metal, off gas into the Bag house filter finally get the powder form. It’s color varying from white and gray .It is very fine particles to fill the voids in the concrete and its to improve the strength. Micro silica is also available in the packaging. It contain silicon dioxide is more than 95%,moisture content 1%,bulk density range from 450-650 kg/m3. The PH value is 6 to 6.5.The carbon content is higher than others. It is very good binder between the aggregates and also reduced with shrinkage. (1) Micro silica is good thermal conductivity and reducing the bleeding of the concrete 2. BACKGROUND/RESEARCH SIGNIFICANCE 2.1 Materials 1. CEMENT: - The OPC 43 grade cement is used. Table1: Physical properties of cement: S.No Characteristics Value obtained experimentally 1 Normal consistency 29% 2 Fineness (90 micron sieve) 1% 3 Initial Setting time 32 minutes 4 Specific gravity 2.97 Compressive Strength of Cement:- Days Compressive Strength in MPa 7 Days 23 14 Days 33 28 DAYS 43 2. FINE AGGREGATE:- The local river sand is used. Table 2: Physical Properties of Fine Aggregate: S. No Characteristics Value obtained experimentally 1 Fineness 2.60 2 Specific gravity 2.60 3. COARSE AGGREGATE: Locally available coarse aggregate used. Table 3: Physical properties of coarse aggregate S. No Characteristics Value obtained experimentally 1 Fineness 6.29 2 Specific gravity 2.60 4. SILICA-FUME:- Silica-fume is obtained from Nuchems Ltd, Bangalore in Karnataka state.(2) Table 4: Physical properties MICRO SILICA (Silica Fumes) Physical Properties Product Crystalline Silica (quartz)
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 723 Molecular Formula SiO2 Physical State Powder Appearance and Odor White Powder, Odorless Specific Gravity (H20 = 1.0) 2.65 g/cm Boiling Point 2230o F Melting 1710o F Solubility in Water Insoluble Molecular Weight 60.09 g/mol Solvent Solubility Soluble in hydrofluoric acid. Slightly soluble in alkali and hot concentrated phosphoric acid. Insoluble in acids and organic solvents 5. WATER: - It is used for casting and curing of specimen. 3. EXPERIMENTAL STUDY In general the mix design (M20) is arrived based on the physical properties of materials and according to with IS: 10262:2009 Table 5: Mix-proportion Water cement ratio Cement Fine Aggregate Coarse Aggregate 0.50 1 1.52 3.15 3.1. Compressive Strength Test Totally 45 concrete cubes were cast and it is allowed for 7days,14 days and 28 days curing. After during, cubes were tested in compression Testing Machine (CTM) to determine the ultimate load. Replacement made of 0%, 5%, 10%, 15%, and 20%. For this study the water cement ratio of 0.50 is maintained uniformly. Fig 1 Fig2: Compressive strength of Cubes Table 6: Compressive Strength of Cubes % of Silica fume used 7 days Compressive Strength in MPa 14 days Compressive Strength in MPa 28 days Compressive Strength in MPa 0% 17.77 20.31 25.39 5% 19.55 22.34 27.93 10% 21.33 24.38 30.47 15% 23.11 26.41 33.01 20% 24.44 27.93 34.92 3.2 Tensile Strength Test Totally 30 cylinders of M20 grade concrete were cast. Replacement made of 0%, 5%, 10%, 15% and 20%. For the study the water cement ratio of 0.50 is maintained uniformly. Fig3. Tensile Strength Cylinders
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 724 Table 7: Tensile Strength of Cylinders % of Silica fume used 7 days Tensile Strength in MPa 14 days Tensile Strength in MPa 28 days Tensile Strength in MPa 0% 1.36 1.56 1.94 5% 1.36 1.56 1.94 10% 1.36 1.56 1.94 15% 1.42 1.63 2.03 20% 1.48 1.69 2.12 3.3. Flexural Strength Test Totally 36 prisms of M20 grade concrete were cast. Replacement made of 0%, 5%, 10%, 15% and 20%. For the study the water cement ratio of 0.50 is maintained uniformly. Fig 4: Flexural Strength test Table 8: Flexural Strength of Prisms: % of Silica fume used 14 days Tensile Strength in MPa 28 days Tensile Strength in MPa 0% 2.09 2.99 5% 2.23 3.19 10% 2.36 3.37 15% 2.47 3.54 20% 2.61 3.74 4. RESULT AND DISCUSSION The results obtained from the experimental investigations are shown graphically. All the values are the average of the three specimens tested. The compression strength of cubes, split tensile strength of cylinders, flexural strength of prisms is shown in figure 5, 6, and 7 respectively. Fig 5: Compressive strength at 7, 14, and 28 days with 0%, 5%, 10%, 15%, and 20% of silica fume. Fig 6: Tensile Strength at 7, 14, and 28 days with 0%, 5%, 10%, 15%, and 20% of silica fume. Fig 7: Flexural Strength at 14, and 28 days with 0%, 5%, 10%, 15%, and 20% of silica fume. 0 5 10 15 20 25 30 35 40 0 5 10 15 20 CompressiveStrengthin MPa Silica Fume in % 0 5 10 15 20 0 5 10 15 20 TensileStrengthinMPa Silica Fume in % 0 0.5 1 1.5 2 2.5 3 3.5 4 0 5 10 15 20 FlexuralStrengthinMPa Silica Fume in %
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 _______________________________________________________________________________________ Volume: 03 Special Issue: 07 | May-2014, Available @ http://www.ijret.org 725 Fig 8: Rebound hammer compressive strength test Table 9: Comparison of Compressive testing machine VS Rebound Number Fig 9: Comparison of Compressive testing machine VS Rebound Number Value 5. CONCLUSIONS  After the 28 days the compressive strength of the cube is little higher than to compare the Rebound number.  Rebound number clear value obtained by the conventional concrete.  Rebound number in Silica fume mix proportion is underestimate value of the strength. ACKNOWLEDGEMENTS I would like to thank for supplying Silica fume by Nuchems(P)Ltd, Bangalore in Karnataka State. REFERENCES [1] Pawade Prashant.Y, Nagarnaik P.B, Pande.A.M, (2011) “Influence of Silica fume in enhancement of compressive strength, flexural strength of steel fiber concrete and their relationship”, International Journal of Civil and Structural Engineering, Vol.2, No.1, pp.43-55. [2] Mohammad Panjehpour, Abang Abdullah Abang ALI, Ramazan Demirboga (2011),“ A Review for Characterization of Silica Fume and its effects on concrete properties” ,International Journal of Sustainable Construction Engineering and Technology,Vol.2,Issue 2,pp.1-7. [3] IS:383-1970,“Indian standards specification for Coarse and Fine aggregates from natural sources for concrete”, Bereau of Indian standards, New Delhi. [4] IS:10262-1999“Recommended guide lines for concrete mix design”, Bureau of Indian standards, New Delhi. [5] IS:516-1959, “Methods of tests for strength of concrete”, Bureau of Indian standards, New Delhi. [6] IS:2386-1963, “Indian standard code of practice for methods of test for Aggregate concrete” Indian standard Institution, New Delhi. [7] IS:456-2000,“Plain & Reinforced concrete code of practice”, Bureau of Indian standards, New Delhi. [8] Concrete Technology by M.S .Shetty, published by S.Chanda and company Ltd, New Delhi. [9] Concrete Technology by M.L.Gambir published by Tata McGraw-Hill Ltd, New Delhi. 0 10 20 30 40 0 5 10 15 20 CompressiveStrengthin MPa Silica Fume in % % of Silica fume used 28 Days in Compressive Strength in Compression testing machine MPa 28Days Compressive Strength in Rebound Number in MPa 0% 25.39 20 5% 27.93 24 10% 30.47 26 15% 33.01 28.50 20% 34.92 31