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Interdispersed YSZ-Zn doped CeO2-NiO-Ag
Composites for Anode Supported Intermediate
Temperature Solid Oxide Fuel Cells
Bhasker Soni and Somnath Biswas*
*Email: drsomnathbiswas@gmail.com

Department of Physics, The LNM Institute of Information Technology
(Deemed University)
Jaipur – 302031, India
4th ICAER, IIT Bombay, 2013

1
Lecture Plan







Introduction
Experimental details
Results
Future Work
Conclusions

4th ICAER, IIT Bombay, 2013

2
Introduction
 Global energy requirements are increasing rapidly
 Energy crisis
 Green house effect
 Global warming
 Limited energy sources : Conventional and non-conventional
 Drawbacks with the present power technologies
 Lack of efficient technology
Fuel cells technology

4th ICAER, IIT Bombay, 2013

3
Introduction

4th ICAER, IIT Bombay, 2013

4
Introduction

4th ICAER, IIT Bombay, 2013

5
Introduction
Presently used technology

4th ICAER, IIT Bombay, 2013

6
Introduction


Fuel cell : An electrochemical device that
converts energy produced from a
chemical reaction into electrical energy.
This chemical reaction is not a combustion
process



Chemical Energy  Electrical Energy
Working :
Anode: 2H2 + 2O= =4e- + 2H2O
Cathode: O2 + 4e- = 2O=
Over All: 2H2 + O2 = 2H2O
Electricity is generated with H2O as
byproduct.





Animation taken from Solid state energy conversion Alliance (SECA)

4th ICAER, IIT Bombay, 2013

7
Introduction
Types of Fuel Cells







PEMFC (proton exchange membrane)
DMFC (direct methanol)
AFC (alkaline)
PAFC (phosphoric acid)
MCFC (Molten Carbonate)
SOFC (solid oxide)

4th ICAER, IIT Bombay, 2013

8
Introduction





SOFC : Solid Oxide Fuel Cell.
Working :
Anode: 2H2 + 2O= =4e- + 2H2O
Cathode: O2 + 4e- = 2O=
Over All: 2H2 + O2 = 2H2O
Electricity is generated with H2O as
byproduct.

4th ICAER, IIT Bombay, 2013

9
Advantages
 High conversion efficiency 45%(up to *85% energy efficiency
when combined with gas turbine).
 Combined heat and power.
 No need for electrolyte management.
 Ample fuel flexibility (Nat. gas/methane
fuelled).
 Non Polluting - no NOx/SOx
 Long life, modular.
 Quiet in operation.
 Load flexible.
 Low cost ceramic and non noble metal materials.

SOFCs

10
Disadvantages
 High operating temperature (800 °C – 1000 °C).
 Less material selection options.
Thermal stress.
 Degradation and delamination.
 Long start up time.
 Difficulty in stacking cells.

4th ICAER, IIT Bombay, 2013

11
Experimental Details
Synthesis
 Synthesis of nanoparticles
 Synthesis of YSZ-CZO-NiO-Ag nanocomposites.

4th ICAER, IIT Bombay, 2013

12
Experimental Details
Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO)

 Sol-gel type chemical precursor

Nitrate solutions of

method.

 Y(NO3)3·6H2O

 pH: Basic medium

 ZrO(NO3)2·H2O

 Ni(NO3)2.6H2O

 Reaction Temperature: 60 – 70 C
C

 Ce(NO3)3·6H2O
 Zn(NO3)3·6H2O

 Amorphous dried precursor.
 Calcined at 400 C,500 C and 600 C.

Magnetic
Stirrer

4th ICAER, IIT Bombay, 2013

13
Experimental Details

40

50

(331)

(420)

(222)

(400)

80

50

70

80



60

Diffraction Angle, 2 (degree)


70



(222)

 NiO
 Ni



40

(400)

60

(311)
(220)

(111)





30

(311)

50

(200)

(c)

20

70

(220)

40

(200)

30

(111)

20

60

(220)

(200)

(b)

30

(111)

Intensity (arb. unit)

20

(311)

(220)

(200)

(a)

(111)

Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO)


80

Fig. 1 XRD plots of (a) 10 mol% CZO, (b) 8 mol% YSZ, and (c) Ni : NiO (core-shell) nanoparticles obtained
after heat treatment of the corresponding precursors at 400°C, 500°C and 600°C, respectively in ambient air.
4th ICAER, IIT Bombay, 2013

14
Experimental Details
(a)

(b)

(c)

(d)

Fig. 2 Typical HRTEM images of (a, b) 8 mol% YSZ, (c) 10 mol% CZO, and (d) Ni:NiO nanoparticles.

4th ICAER, IIT Bombay, 2013

15
Experimental Details
Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO)

(a)

(b)

Fig. 3 FESEM images of (a) 10 mol% CZO and (b) 8 mol% YSZ nanoparticles.

4th ICAER, IIT Bombay, 2013

16
Experimental Details
Synthesis of YSZ-CZO-NiO-Ag nanocomposites
Structural

Electrical

Sample
Code

YSZ
(vol%)

CZO
(vol%)

Ni : NiO
(vol%)

A

20

20

60

B

25

25

50

C

30

30

40

D

35

35

30

 Series of composite samples.
 Ball milled for 5 h.
 Starch as pore former.
 Ball to Powder ratio 10 : 1.

Table 1. Compositional details of YSZ-CZO-Ni:NiO composites.

4th ICAER, IIT Bombay, 2013

17
Experimental Details
Synthesis of YSZ-CZO-NiO-Ag nanocomposites
Structural

Electrical

Sample
Code

YSZ
(vol%)

CZO
(vol%)

Ni : NiO
(vol%)

A

20

20

60

B

25

25

50

C

30

30

40

D

35

35

30

 TEC of YSZ : 10.5 x10-6 K-1.
 TEC of Ni : 13.0 x10-6 K-1.
 TEC of CeO2 : 12.58 x10-6 K-1
TEC of Ag : 18.0 x10-6 K-1.

Table 1. Compositional details of YSZ-CZO-Ni:NiO composites.

4th ICAER, IIT Bombay, 2013

18
Experimental Details
(200)
(111)



CZO
 YSZ
 NiO
Ni









(220)

(311)
(220)
(222)

•

(311)



(311)

•

(220)
(220)
(200)

(200)
(200)

Intensity (arb. unit)

(A)

(111)

(111)

•











•



(B)

(C)

(D)
20

30

40

50

60

70

80

Diffraction Angle, 2 (degree)

Fig. 4 XRD plots of YSZ-CZO-Ni:NiO nanocomposites of compositions as shown in Table 1.

4th ICAER, IIT Bombay, 2013

19
Experimental Details
 Porosity measurement using ASTM C20 technique
 Sample is oven dried at 110 ⁰ C till constant weight is achieved.

 Submerged in boiling water for 4 h.
 When suspended in water, the weight is measured to calculate specific
gravity.
 Porosity (P,%) = (W – D)/V x 100 = 38.4% (sample A)
= 38.7% (sample C)
where, W = saturated weight
D = dry weight
V = volume of sample

4th ICAER, IIT Bombay, 2013

20
Future Work
 Oxygen Permeability.
 Impedance Spectroscopy.

 I-V and I-P characteristics : DC Four Probe.
 Mechanical properties : Ductility and strength, Elastic properties, CTE,
Poisson's ratio, creep analysis etc.

4th ICAER, IIT Bombay, 2013

21
Conclusions
 Composite anode materials of YSZ-CZO-Ni:NiO for intermediate temperature
SOFCs have been developed by mechanical attrition method.

 From XRD studies, the crystal structure of YSZ, CZO and Ni:NiO has been
confirmed to be cubic in nature.
 FESEM and HRTEM micrographs reveal the fine structure of the particles.
 Electrical and electro-chemical analyses of the samples are currently being
performed.
 Successful development of this material would decrease the polarization losses at
anode and aid in enhancing the cell performance at lower temperatures.

4th ICAER, IIT Bombay, 2013

22
Acknowledgements
The authors sincerely thank (i) Tata Institute of Fundamental Research
(TIFR), Mumbai (ii) UGC-DAE Consortium for Scientific Research, Indore,
(iii) Sathyabama University, Chennai, and (iv) Sophisticated Analytical
Instrument Facility (SAIF), North-Eastern Hill University (NEHU), Shillong
for providing us the instrumental facilities.
We also thank The LNM Institute of Information Technology for their
financial support to carry out the research work.

4th ICAER, IIT Bombay, 2013

23
THANK YOU

24

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231 bhasker soni

  • 1. Interdispersed YSZ-Zn doped CeO2-NiO-Ag Composites for Anode Supported Intermediate Temperature Solid Oxide Fuel Cells Bhasker Soni and Somnath Biswas* *Email: drsomnathbiswas@gmail.com Department of Physics, The LNM Institute of Information Technology (Deemed University) Jaipur – 302031, India 4th ICAER, IIT Bombay, 2013 1
  • 3. Introduction  Global energy requirements are increasing rapidly  Energy crisis  Green house effect  Global warming  Limited energy sources : Conventional and non-conventional  Drawbacks with the present power technologies  Lack of efficient technology Fuel cells technology 4th ICAER, IIT Bombay, 2013 3
  • 6. Introduction Presently used technology 4th ICAER, IIT Bombay, 2013 6
  • 7. Introduction  Fuel cell : An electrochemical device that converts energy produced from a chemical reaction into electrical energy. This chemical reaction is not a combustion process  Chemical Energy  Electrical Energy Working : Anode: 2H2 + 2O= =4e- + 2H2O Cathode: O2 + 4e- = 2O= Over All: 2H2 + O2 = 2H2O Electricity is generated with H2O as byproduct.   Animation taken from Solid state energy conversion Alliance (SECA) 4th ICAER, IIT Bombay, 2013 7
  • 8. Introduction Types of Fuel Cells       PEMFC (proton exchange membrane) DMFC (direct methanol) AFC (alkaline) PAFC (phosphoric acid) MCFC (Molten Carbonate) SOFC (solid oxide) 4th ICAER, IIT Bombay, 2013 8
  • 9. Introduction    SOFC : Solid Oxide Fuel Cell. Working : Anode: 2H2 + 2O= =4e- + 2H2O Cathode: O2 + 4e- = 2O= Over All: 2H2 + O2 = 2H2O Electricity is generated with H2O as byproduct. 4th ICAER, IIT Bombay, 2013 9
  • 10. Advantages  High conversion efficiency 45%(up to *85% energy efficiency when combined with gas turbine).  Combined heat and power.  No need for electrolyte management.  Ample fuel flexibility (Nat. gas/methane fuelled).  Non Polluting - no NOx/SOx  Long life, modular.  Quiet in operation.  Load flexible.  Low cost ceramic and non noble metal materials. SOFCs 10
  • 11. Disadvantages  High operating temperature (800 °C – 1000 °C).  Less material selection options. Thermal stress.  Degradation and delamination.  Long start up time.  Difficulty in stacking cells. 4th ICAER, IIT Bombay, 2013 11
  • 12. Experimental Details Synthesis  Synthesis of nanoparticles  Synthesis of YSZ-CZO-NiO-Ag nanocomposites. 4th ICAER, IIT Bombay, 2013 12
  • 13. Experimental Details Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO)  Sol-gel type chemical precursor Nitrate solutions of method.  Y(NO3)3·6H2O  pH: Basic medium  ZrO(NO3)2·H2O  Ni(NO3)2.6H2O  Reaction Temperature: 60 – 70 C C  Ce(NO3)3·6H2O  Zn(NO3)3·6H2O  Amorphous dried precursor.  Calcined at 400 C,500 C and 600 C. Magnetic Stirrer 4th ICAER, IIT Bombay, 2013 13
  • 14. Experimental Details 40 50 (331) (420) (222) (400) 80 50 70 80  60 Diffraction Angle, 2 (degree)  70  (222)  NiO  Ni  40 (400) 60 (311) (220) (111)   30 (311) 50 (200) (c) 20 70 (220) 40 (200) 30 (111) 20 60 (220) (200) (b) 30 (111) Intensity (arb. unit) 20 (311) (220) (200) (a) (111) Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO)  80 Fig. 1 XRD plots of (a) 10 mol% CZO, (b) 8 mol% YSZ, and (c) Ni : NiO (core-shell) nanoparticles obtained after heat treatment of the corresponding precursors at 400°C, 500°C and 600°C, respectively in ambient air. 4th ICAER, IIT Bombay, 2013 14
  • 15. Experimental Details (a) (b) (c) (d) Fig. 2 Typical HRTEM images of (a, b) 8 mol% YSZ, (c) 10 mol% CZO, and (d) Ni:NiO nanoparticles. 4th ICAER, IIT Bombay, 2013 15
  • 16. Experimental Details Synthesis of nanoparticles of 8YSZ, Ni:NiO, Zn doped CeO2(CZO) (a) (b) Fig. 3 FESEM images of (a) 10 mol% CZO and (b) 8 mol% YSZ nanoparticles. 4th ICAER, IIT Bombay, 2013 16
  • 17. Experimental Details Synthesis of YSZ-CZO-NiO-Ag nanocomposites Structural Electrical Sample Code YSZ (vol%) CZO (vol%) Ni : NiO (vol%) A 20 20 60 B 25 25 50 C 30 30 40 D 35 35 30  Series of composite samples.  Ball milled for 5 h.  Starch as pore former.  Ball to Powder ratio 10 : 1. Table 1. Compositional details of YSZ-CZO-Ni:NiO composites. 4th ICAER, IIT Bombay, 2013 17
  • 18. Experimental Details Synthesis of YSZ-CZO-NiO-Ag nanocomposites Structural Electrical Sample Code YSZ (vol%) CZO (vol%) Ni : NiO (vol%) A 20 20 60 B 25 25 50 C 30 30 40 D 35 35 30  TEC of YSZ : 10.5 x10-6 K-1.  TEC of Ni : 13.0 x10-6 K-1.  TEC of CeO2 : 12.58 x10-6 K-1 TEC of Ag : 18.0 x10-6 K-1. Table 1. Compositional details of YSZ-CZO-Ni:NiO composites. 4th ICAER, IIT Bombay, 2013 18
  • 19. Experimental Details (200) (111)  CZO  YSZ  NiO Ni     (220) (311) (220) (222) • (311)  (311) • (220) (220) (200) (200) (200) Intensity (arb. unit) (A) (111) (111) •      •  (B) (C) (D) 20 30 40 50 60 70 80 Diffraction Angle, 2 (degree) Fig. 4 XRD plots of YSZ-CZO-Ni:NiO nanocomposites of compositions as shown in Table 1. 4th ICAER, IIT Bombay, 2013 19
  • 20. Experimental Details  Porosity measurement using ASTM C20 technique  Sample is oven dried at 110 ⁰ C till constant weight is achieved.  Submerged in boiling water for 4 h.  When suspended in water, the weight is measured to calculate specific gravity.  Porosity (P,%) = (W – D)/V x 100 = 38.4% (sample A) = 38.7% (sample C) where, W = saturated weight D = dry weight V = volume of sample 4th ICAER, IIT Bombay, 2013 20
  • 21. Future Work  Oxygen Permeability.  Impedance Spectroscopy.  I-V and I-P characteristics : DC Four Probe.  Mechanical properties : Ductility and strength, Elastic properties, CTE, Poisson's ratio, creep analysis etc. 4th ICAER, IIT Bombay, 2013 21
  • 22. Conclusions  Composite anode materials of YSZ-CZO-Ni:NiO for intermediate temperature SOFCs have been developed by mechanical attrition method.  From XRD studies, the crystal structure of YSZ, CZO and Ni:NiO has been confirmed to be cubic in nature.  FESEM and HRTEM micrographs reveal the fine structure of the particles.  Electrical and electro-chemical analyses of the samples are currently being performed.  Successful development of this material would decrease the polarization losses at anode and aid in enhancing the cell performance at lower temperatures. 4th ICAER, IIT Bombay, 2013 22
  • 23. Acknowledgements The authors sincerely thank (i) Tata Institute of Fundamental Research (TIFR), Mumbai (ii) UGC-DAE Consortium for Scientific Research, Indore, (iii) Sathyabama University, Chennai, and (iv) Sophisticated Analytical Instrument Facility (SAIF), North-Eastern Hill University (NEHU), Shillong for providing us the instrumental facilities. We also thank The LNM Institute of Information Technology for their financial support to carry out the research work. 4th ICAER, IIT Bombay, 2013 23