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AUTONOMOUS OIL FIELD
Rakesh Rai
August 24-25, 2022
DIGITAL OILFIELDS USA 2022
1
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
©2020 Weatherford International plc. All rights reserved.
THE CHALLENGE
Enhance
Production
Maximize
Uptime
Improve
Efficiency
Carbon
Neutrality
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
©2021 Weatherford International plc. All rights reserved.
3
DRIVING INDUSTRY 4.0 CONCEPTS TO PRODUCTION
I o T
C L O U D
A N A L Y T I C S
PRODUCTION 4.0
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
EVOLUTION IS ESSENTIAL
I M P R O V E E F F I C I E N C Y
M A X I M I Z E U P T I M E
E N H A N C E P R O D U C T I O N
P L A T F O R M
I o T P L A T F O R M
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
Autonomous Control
Models on the Edge
Optimization
Communication
Control
IoT based instant Notifications
Data High-Frequency Data & Storage
Edge Automation
IoT based Optimization and Control
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
6
ENHANCE CONTROL WITH FLEXIBLE DEPLOYMENT
OR AS AN
ADDITION TO
YOUR EXISTING
EQUIPMENT
INSTALLS
AS A
STANDALONE
DEVICE
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
FORESITE EDGE DEPLOYMENT
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
INTEGRATED ASSET MANAGEMENT
8
Surveillance &
Alarms Management
Production
Overview
Inflow Performance/
Well-test
Well Analysis
Well Allowable
Network
Management
Forecasting &
Optimization
Operations
Management
Surveillance Evaluate
Plan
Execute
Measure/
Control
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
FAILURE MODEL: MINIMIZE PRODUCTION DEFERMENT
9
Failure Date
Deferment
Installation
One Workover Cycle
Job Scheduling Installation
Diagnosis
Potential Gains
Deferment
New Well Commissioning
ESP Well Life
Rig Availability / Mobilization
Job Scheduling
Failure confirmed
Early Failure Prediction
Rig Availability / Mobilization
Conventional Decision Making
Analytics based Decision Making
Production
Production
Failure Date New Well Commissioning
ESP Well Life
Deferment
Installation
One Workover Cycle
Rig Availability / Mobilization
Job Scheduling
Failure Confirmation
▪ ESP Failure: Loss of a High Production Artificial Lift System
▪ Capital Intensive Installation
▪ Daily Challenge: Reactive only on lagging failure indicators
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
BUSINESS IMPACT – FAILURE MITIGATION STRATEGY
10
Pump Optimization by Exception
• Irreversible in nature
TUBING LEAKS
• Imminent cases of failure
MOTOR FAILURES
• Highly abrupt in nature
CABLE FAILURES
• Best candidates for improving well operation.
• Precise scope for extending run life of the well
PUMP FAILURES
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
MODEL VALIDATION: SCORING METHODOLOGY
11
Machine
Learning
Analytics
Prediction
Routine
Check
Failure threshold
Common Monitoring
Parameters
Complete
Parameters
Engineered Features
Failure Probability
DIGITAL OILFIELDS USA 2022
©2021 Weatherford International plc.
Private and Confidential, All rights reserved.
ADVANCED ESP ANALYTICS
IN ACTION
98%
Predictive
Precision
28%
Reduction In
Deferred
Production
50 DAYS
More Uptime
Per Pump
SPE-197806-MS

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MAXIMIZING PROFITABILITY WITH TRUE, CLOSED-LOOP AUTONOMOUS LIFT OPTIMIZATION

  • 1. AUTONOMOUS OIL FIELD Rakesh Rai August 24-25, 2022 DIGITAL OILFIELDS USA 2022 1
  • 2. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. ©2020 Weatherford International plc. All rights reserved. THE CHALLENGE Enhance Production Maximize Uptime Improve Efficiency Carbon Neutrality
  • 3. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. ©2021 Weatherford International plc. All rights reserved. 3 DRIVING INDUSTRY 4.0 CONCEPTS TO PRODUCTION I o T C L O U D A N A L Y T I C S PRODUCTION 4.0
  • 4. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. EVOLUTION IS ESSENTIAL I M P R O V E E F F I C I E N C Y M A X I M I Z E U P T I M E E N H A N C E P R O D U C T I O N P L A T F O R M I o T P L A T F O R M
  • 5. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. Autonomous Control Models on the Edge Optimization Communication Control IoT based instant Notifications Data High-Frequency Data & Storage Edge Automation IoT based Optimization and Control
  • 6. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. 6 ENHANCE CONTROL WITH FLEXIBLE DEPLOYMENT OR AS AN ADDITION TO YOUR EXISTING EQUIPMENT INSTALLS AS A STANDALONE DEVICE
  • 7. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. FORESITE EDGE DEPLOYMENT
  • 8. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. INTEGRATED ASSET MANAGEMENT 8 Surveillance & Alarms Management Production Overview Inflow Performance/ Well-test Well Analysis Well Allowable Network Management Forecasting & Optimization Operations Management Surveillance Evaluate Plan Execute Measure/ Control
  • 9. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. FAILURE MODEL: MINIMIZE PRODUCTION DEFERMENT 9 Failure Date Deferment Installation One Workover Cycle Job Scheduling Installation Diagnosis Potential Gains Deferment New Well Commissioning ESP Well Life Rig Availability / Mobilization Job Scheduling Failure confirmed Early Failure Prediction Rig Availability / Mobilization Conventional Decision Making Analytics based Decision Making Production Production Failure Date New Well Commissioning ESP Well Life Deferment Installation One Workover Cycle Rig Availability / Mobilization Job Scheduling Failure Confirmation ▪ ESP Failure: Loss of a High Production Artificial Lift System ▪ Capital Intensive Installation ▪ Daily Challenge: Reactive only on lagging failure indicators
  • 10. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. BUSINESS IMPACT – FAILURE MITIGATION STRATEGY 10 Pump Optimization by Exception • Irreversible in nature TUBING LEAKS • Imminent cases of failure MOTOR FAILURES • Highly abrupt in nature CABLE FAILURES • Best candidates for improving well operation. • Precise scope for extending run life of the well PUMP FAILURES
  • 11. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. MODEL VALIDATION: SCORING METHODOLOGY 11 Machine Learning Analytics Prediction Routine Check Failure threshold Common Monitoring Parameters Complete Parameters Engineered Features Failure Probability
  • 12. DIGITAL OILFIELDS USA 2022 ©2021 Weatherford International plc. Private and Confidential, All rights reserved. ADVANCED ESP ANALYTICS IN ACTION 98% Predictive Precision 28% Reduction In Deferred Production 50 DAYS More Uptime Per Pump SPE-197806-MS