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DEPARTMENT OF AERONAUTICAL ENGINEERING
DAYANANDA SAGAR COLLEGE OF ENGINEERING
AIRCRAFT PROPULSION LABORATORY MANUAL
Sub Code: 06AEL
PREPARED BY
DEPARTMENT OF AERONAUTICAL ENGINEERING
DAYANANDA SAGAR COLLEGE OF ENGINEERING
AIRCRAFT PROPULSION LABORATORY MANUAL
Sub Code: 06AEL68 (VTU)
2011-2012
BY : HAREESHA N GOWDA M.Tech, (Ph.D)
Lecturer
Department of Aeronautical Engineering
DSCE, Bangalore-78
DEPARTMENT OF AERONAUTICAL ENGINEERING
DAYANANDA SAGAR COLLEGE OF ENGINEERING
AIRCRAFT PROPULSION LABORATORY MANUAL
M.Tech, (Ph.D)
Aeronautical Engineering
TABLE OF CONTENTS
S.N. CONTENTS Page
No.
1 Syllabus as per VTU 1
2 List of Experiments 2
3 Study Of Piston Engines 3
4 Study Of Jet Engine 8
5 Study Of An Aircraft Computerized Gas Turbine 19
6 Study of forced convective heat transfer over a flat plate 29
7 Study Of Performance Of A Propeller 34
8 Bomb Calorimeter 38
9 Boys gas calorimeter 42
10 Study Of Free Jet 44
11 Measurement Of Burning Velocity Of A Premixed Flame 47
12 Measurement Of Nozzle Flow 50
13 Viva Questions 53
ACKNOWLEDGEMENT
Before introducing this aircraft propulsion laboratory manual, I would like to thank the
people without whom the success of this manual would have been only a dream.
I express my deep sense of gratitude and indebtedness to Wg Cdr M.R. Vaggar,
HOD, Dept of Aeronautical Engineering, Dayananda Sagar College of Engineering for his
valuable guidance, continuous assistance and encouragement throughout the preparation of
this manuscript.
I express my sincere thanks to Sharavanna, Lab Instructor who helped me in
preparing the sketches of the description of the setup. I also express my indebtedness to Mr.
Dayananda, M/S Legion Brothers, Bangalore and Mr. Vishanath, NewTech Engineers,
Bangalore who have provided their equipment manuals and valuable suggestions for the
preparation this manual.
I, also thank my colleagues and students who helped directly or indirectly in preparing
this manual.
Any suggestions to improve the technical contents of this manual are welcome. Please
write to hareeshang@gmail.com for any corrections and criticisms.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 1
SYLLABUS AS PER VTU
PROPULSION LABORATORY
Subject Code : 06AEL68 IA Marks : 25
No. of Lecture Hrs/Week : 03 Exam Hours : 03
Total no. of Lecture Hrs. : 42 Exam Marks : 50
LIST OF EXPERIMENTS
1) Study of an aircraft piston engine. (Includes study of assembly of sub systems,
various components, their functions and operating principles)
2) Study of an aircraft jet engine (Includes study of assembly of sub systems, various
components, their functions and operating principles)
3) Study of forced convective heat transfer over a flat plate.
4) Cascade testing of a model of axial compressor blade row.
5) Study of performance of a propeller.
6) Determination of heat of combustion of aviation fuel.
7) Study of free jet
8) Measurement of burning velocity of a premixed flame.
9) Fuel-injection characteristics
10) Measurement of nozzle flow.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 2
LIST OF EXPERIMENTS
1) Study of an aircraft jet engine
2) Study of forced convective heat transfer over a flat plate.
3) Cascade testing of a model of axial compressor blade row.
4) Study of performance of a propeller.
5) Determination of heat of combustion of solid fuel using bomb calorimeter
6) Determination of heat of combustion of gaseous fuel using boys calorimeter
7) Study of free jet
8) Measurement of burning velocity of a premixed flame.
9) Fuel-injection characteristics
10) Measurement of nozzle flow.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 3
STUDY OF PISTON ENGINES
INTRODUCTION
A Piston engine is a heat engine that uses one or more pistons to convert pressure into
a rotating motion. The main types are the internal combustion engine used extensively in
motor vehicles, the steam engine which was the mainstay of the industrial revolution and the
niche application Stirling engine.
There may be one or more pistons. Each piston is inside a cylinder, into which a gas is
introduced, either already hot and under pressure (steam engine), or heated inside the cylinder
either by ignition of a fuel air mixture (internal combustion engine) or by contact with a hot
heat exchanger in the cylinder (Stirling engine). The hot gases expand, pushing the piston to
the bottom of the cylinder. The piston is returned to the cylinder top (Top Dead Centre) either
by a flywheel or the power from other pistons connected to the same shaft. In most types the
expanded or "exhausted" gases are removed from the cylinder by this stroke. The exception is
the Stirling engine, which repeatedly heats and cools the same sealed quantity of gas.
In some designs the piston may be powered in both directions in the cylinder in which case it
is said to be double acting.
COMPONENTS AND THEIR FUNCTIONS
The major components seen are connecting road, crank shaft(swash plate), crank case,
piston rings, spark plug, cylinder, flywheel, crank pin and valves or ports.
In all types the linear movement of the piston is converted to a rotating movement via a
connecting rod and a crankshaft or by a swash plate. A flywheel is often used to ensure
smooth rotation. The more cylinders a reciprocating engine has, the more vibration-free
(smoothly) it can run also the higher the combined piston displacement volume it has the
more power it is capable of producing.
A seal needs to be made between the sliding piston and the walls of the cylinder so
that the high pressure gas above the piston does not leak past it and reduce the efficiency of
the engine. This seal is provided by one or more piston rings. These are rings made of a hard
metal which are sprung into a circular grove in the piston head. The rings fit tightly in the
groove and press against the cylinder wall to form a seal.
ENGINE TERMINOLOGY
Stroke: Either the up or down movement of the piston from the top to the bottom or bottom
to top of the cylinder (So the piston going from the bottom of the cylinder to the top would be
1 stroke, from the top back to the bottom would be another stroke)
Suction: As the piston travels down the cylinder head, it 'sucks' the fuel/air mixture into the
cylinder. This is known also as 'Induction'.
Compression: As the piston travels up to the top of the cylinder head, it 'compresses' the
fuel/air mixture from the carburetor in the top of the cylinder head, making the fuel/air mix
ready for igniting by the spark plug. This is known as 'Compression'.
Ignition: When the spark plug ignites the compressed fuel/air mixture, sometimes referred to
as the power stroke.
Exhaust: As the piston returns back to the top of the cylinder head after the fuel/air mix has
been ignited, the piston pushes the burnt 'exhaust' gases out of the cylinder & through the
exhaust system.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 4
A VERY BASIC 2 STROKE ENGINE CYCLE
Stroke Piston Direction
Actions Occurring
during This Stroke
Explanation
Stroke
1
Piston travels up
the cylinder
barrel
Induction &
Compression
As the Piston travels up the barrel, fresh
fuel/air mix is sucked into the crankcase
(bottom of the engine) & the fuel/air mix in
the cylinder (top of the engine) is compressed
ready for ignition
Stroke
2
Piston travels
down the
cylinder barrel
Ignition & Exhaust
The spark plug ignites the fuel/air mix in the
cylinder, the resulting explosion pushes the
piston back down to the bottom of the
cylinder, as the piston travels down, the
transfer port openings are exposed & the fresh
fuel/air mix is sucked from the crankcase into
the cylinder. As the fresh fuel/air mix is drawn
into the cylinder, it forces the spent exhaust
gases out through the exhaust port.
A VERY BASIC 4 STROKE ENGINE CYCLE
Stroke
Piston
Direction
Inlet & Exhaust
Valve Positions
Actions
Occurring
During This
Stroke
Explanation
Stroke 1
Piston
travels
down the
cylinder
barrel
Inlet valve
open/Exhaust
valve colsed
Induction
stroke
As the Piston travels down the
cylinder barrel, the inlet valve opens &
fresh fuel/air mixture is sucked into
the cylinder
Stroke 2
Piston
travels up
the cylinder
barrel
Inlet & exhaust
valve closed
Compression
stroke
As the piston travels back up the
cylinder, the fresh fuel/air mix is
compressed ready for ignition
Stroke 3
Piston
travels
down the
cylinder
barrel
Inlet & exhaust
valve closed
Ignition
(power)
stroke
The spark plug ignites the compressed
fuel/air mix, the resulting explosion
pushes the piston back to the bottom of
the cylinder
Stroke 4
Piston
travels up
the cylinder
barrel
Inlet valve
closed/Exhaust
valve open
Exhaust
stroke
As the piston travels back up the
cylinder barrel, the spent exhaust gases
are forced out of the exhaust valve
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 5
TYPES OF PISTON ENGINES
It is common for such engines to be classified by the number and alignment of cylinders and
the total volume of displacement of gas by the pistons moving in the cylinders usually
measured in cubic centimeters (cc).
IN-LINE ENGINE
This type of engine has cylinders lined up in one row. It typically has an even number
of cylinders, but there are instances of three- and five- cylinder engines. An in-line engine
may be either air cooled or liquid cooled. It is better suited for streamlining. If the engine
crankshaft is located above the cylinders, it is called an inverted engine. Advantages of
mounting the crankshaft this way include shorter landing gear and better pilot visibility. An
in-line engine has a higher weight-to-horsepower ratio than other aircraft engines. A
disadvantage of this type of engine is that the larger it is, the harder it is to cool. Due to this,
airplanes that use an inline engine use a low- to medium-horsepower engine, and are typically
used by light aircraft.
Figure: Inline Engine
OPPOSED ENGINE
A horizontally opposed engine, also called a flat or boxer engine has two banks of
cylinders on opposite sides of a centrally located crankcase.
Figure: A ULPower UL260i horizontally opposed air-cooled aero engine
The engine is either air-cooled or liquid-cooled, but air-cooled versions predominate.
Opposed engines are mounted with the crankshaft horizontal in airplanes, but may be
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
mounted with the crankshaft vertical in
forces tend to cancel, resulting in a smooth running engine. Unlike a
opposed engine does not experience any problems
V-TYPE ENGINE
Cylinders in this engine are arranged in two in
from each other. The vast majority of V engines are water
Figure:
The V design provides a higher power
providing a small frontal area. Perhaps the most famous example of this design is the
legendary Rolls-Royce Merlin
others, the Spitfires that played a major role in the
RADIAL ENGINE
This type of engine has one or more rows of cylinders arranged in a circle around a
centrally located crankcase.
Figure: A Pratt & Whitney R
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
mounted with the crankshaft vertical in helicopters. Due to the cylinder layout, reciprocating
forces tend to cancel, resulting in a smooth running engine. Unlike a
opposed engine does not experience any problems with hydrostatic lock.[citation needed
ngine are arranged in two in-line banks, tilted 30
from each other. The vast majority of V engines are water-cooled.
Figure: A Rolls-Royce Merlin V-12 Engine
The V design provides a higher power-to-weight ratio than an inline engine, w
providing a small frontal area. Perhaps the most famous example of this design is the
Royce Merlin engine, a 27-litre (1649 in3) 60° V12 engine
that played a major role in the Battle of Britain.
This type of engine has one or more rows of cylinders arranged in a circle around a
Figure: A Pratt & Whitney R-2800 Engine
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. Due to the cylinder layout, reciprocating
forces tend to cancel, resulting in a smooth running engine. Unlike a radial engine, an
citation needed]
line banks, tilted 30-60 degrees apart
weight ratio than an inline engine, while still
providing a small frontal area. Perhaps the most famous example of this design is the
litre (1649 in3) 60° V12 engine used in, among
This type of engine has one or more rows of cylinders arranged in a circle around a
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 7
Each row must have an odd number of cylinders in order to produce smooth operation. A
radial engine has only one crank throw per row and a relatively small crankcase, resulting in
a favorable power-to-weight ratio. Because the cylinder arrangement exposes a large amount
of the engine's heat-radiating surfaces to the air and tends to cancel reciprocating forces,
radials tend to cool evenly and run smoothly.
The lower cylinders, which are under the crankcase, may collect oil when the engine has been
stopped for an extended period. If this oil is not cleared from the cylinders prior to starting
the engine, serious damage due to hydrostatic lock may occur.
In military aircraft designs, the large frontal area of the engine acted as an extra layer
of armor for the pilot. However, the large frontal area also resulted in an aircraft with a blunt
and aerodynamically inefficient profile.
ROTARY ENGINE
Early in World War I, when aircraft were first being used for military purposes, it
became apparent that existing inline engines were too heavy for the amount of power needed.
Aircraft designers needed an engine that was lightweight, powerful, cheap, and easy to
manufacture in large quantities. The rotary engine met these goals. Rotary engines have all
the cylinders in a circle around the crankcase like a radial engine (see below), but the
difference is that the crankshaft is bolted to the airframe, and the propeller is bolted to the
engine case.
Figure:Le Rhone 9C rotary aircraft engine.
The entire engine rotates with the propeller, providing plenty of airflow for cooling regardless
of the aircraft's forward speed. Some of these engines were a two-stroke design, giving them
a high specific power and power-to-weight ratio. Unfortunately, the severe gyroscopic effects
from the heavy rotating engine made the aircraft very difficult to fly. The engines also
consumed large amounts of castor oil, spreading it all over the airframe and creating fumes
which were nauseating to the pilots. Engine designers had always been aware of the many
limitations of the rotary engine. When the static style engines became more reliable, gave
better specific weights and fuel consumption, the days of the rotary engine were numbered.
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
STUDY OF
BRAYTON CYCLE:
A Brayton-type engine consists of three components:
1. A gas compressor
2. A mixing chamber
3. An expander
In the original 19th-century Brayton engine, ambient air is drawn into a piston
compressor, where it is compressed
runs through a mixing chamber where fuel is added, an
compression), pressurized air and fuel mixture is then ignited in an expansion cylinder and
energy is released, causing the heated air and combustion products to expand through a
piston/cylinder; another ideally isentropic process. Some of the work extracted by
piston/cylinder is used to drive the compressor through a crankshaft arrangement.
The term Brayton cycle has more recently been given to the
three components:
1. A gas compressor
2. A burner (or combustion
3. An expansion turbine
IDEAL BRAYTON CYCLE:
Isentropic process - Ambient air is drawn into the compressor, where it is pressurized.
isobaric process - The compressed air then runs through a combustion chamber,
where fuel is burned, heating that air
is open to flow in and out.
isentropic process - The heated, pressurized air then gives
through a turbine (or series of turbines). Some of the work extracted by the turbine is
used to drive the compressor.
isobaric process - Heat rejection (in the atmosphere).
ACTUAL BRAYTON CYCLE:
adiabatic process - Compression.
isobaric process - Heat addition.
adiabatic process - Expansion.
isobaric process - Heat rejection.
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
STUDY OF JET ENGINE
consists of three components:
gas compressor
A mixing chamber
century Brayton engine, ambient air is drawn into a piston
compressed; ideally an isentropic process. The compressed air then
runs through a mixing chamber where fuel is added, an isobaric process
ssion), pressurized air and fuel mixture is then ignited in an expansion cylinder and
energy is released, causing the heated air and combustion products to expand through a
piston/cylinder; another ideally isentropic process. Some of the work extracted by
piston/cylinder is used to drive the compressor through a crankshaft arrangement.
The term Brayton cycle has more recently been given to the gas turbine engine. This also has
A gas compressor
combustion chamber)
expansion turbine
CLE:
Ambient air is drawn into the compressor, where it is pressurized.
The compressed air then runs through a combustion chamber,
where fuel is burned, heating that air—a constant-pressure process, since the chamber
is open to flow in and out.
The heated, pressurized air then gives up its energy, expanding
through a turbine (or series of turbines). Some of the work extracted by the turbine is
used to drive the compressor.
Heat rejection (in the atmosphere).
ACTUAL BRAYTON CYCLE:
Compression.
Heat addition.
Expansion.
Heat rejection.
Figure: Idealized Brayton cycle
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century Brayton engine, ambient air is drawn into a piston
. The compressed air then
isobaric process. The heated (by
ssion), pressurized air and fuel mixture is then ignited in an expansion cylinder and
energy is released, causing the heated air and combustion products to expand through a
piston/cylinder; another ideally isentropic process. Some of the work extracted by the
piston/cylinder is used to drive the compressor through a crankshaft arrangement.
engine. This also has
Ambient air is drawn into the compressor, where it is pressurized.
The compressed air then runs through a combustion chamber,
pressure process, since the chamber
up its energy, expanding
through a turbine (or series of turbines). Some of the work extracted by the turbine is
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
Since neither the compression nor the expansion can be truly isentropic, losses through the
compressor and the expander represent sources of inescapable working
general, increasing the compression ratio
output of a Brayton system.
The efficiency of the ideal Brayton cycle is ,
where γ is the heat capacity ratio
Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure
2 indicates how the specific power output changes with an increase in the gas turbine inlet
temperature for two different pressure ratio values.
Figure 1: Brayton cycle efficiency
JET ENGINE:
A jet engine is a reaction engine
thrust by jet propulsion in accordance with
jet engines includes turbojets,
engines are internal combustion engines
In common parlance, the term
breathing jet engine (a duct engine
(rotating) air compressor powered by a
providing thrust via a propelling nozzle
aircraft for long distance travel. Early jet aircraft used
inefficient for subsonic flight. Modern subsonic jet aircraft usually use
engines which offer high speed with fuel efficiency comparable (over long distances) to
piston and propeller aero engines
TYPES
There are a large number of different types of jet engines, all of which achieve forward thrust
from the principle of jet propulsion.
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
Since neither the compression nor the expansion can be truly isentropic, losses through the
compressor and the expander represent sources of inescapable working
compression ratio is the most direct way to increase the overall power
ideal Brayton cycle is ,
heat capacity ratio.
Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure
cates how the specific power output changes with an increase in the gas turbine inlet
temperature for two different pressure ratio values.
Figure 1: Brayton cycle efficiency Figure 2: Brayton cycle specific power output
reaction engine that discharges a fast moving jet
in accordance with Newton's laws of motion. This broad definition of
, turbofans, rockets, ramjets, and pulse jets. In general, most jet
internal combustion engines, but non-combusting forms also exist.
common parlance, the term jet engine loosely refers to an internal
duct engine). These typically consist of an engine with a rotary
(rotating) air compressor powered by a turbine ("Brayton cycle"), with the leftover powe
propelling nozzle. These types of jet engines are primarily used by
for long distance travel. Early jet aircraft used turbojet engines which were relatively
. Modern subsonic jet aircraft usually use high
which offer high speed with fuel efficiency comparable (over long distances) to
engines.
There are a large number of different types of jet engines, all of which achieve forward thrust
from the principle of jet propulsion.
2011-12
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Since neither the compression nor the expansion can be truly isentropic, losses through the
compressor and the expander represent sources of inescapable working inefficiencies. In
is the most direct way to increase the overall power
Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure
cates how the specific power output changes with an increase in the gas turbine inlet
Figure 2: Brayton cycle specific power output
jet which generates
. This broad definition of
. In general, most jet
combusting forms also exist.
internal combustion air
of an engine with a rotary
"), with the leftover power
. These types of jet engines are primarily used by jet
engines which were relatively
high-bypass turbofan
which offer high speed with fuel efficiency comparable (over long distances) to
There are a large number of different types of jet engines, all of which achieve forward thrust
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
AIRBREATHING:
Commonly aircraft are propelled by air
engines that are in use are turbofan
below the speed of sound.
TURBINE POWERED:
Gas turbines are rotary engines that extract energy from a flow of combustion gas.
They have an upstream compressor coupled to a downstream turbine with a combustion
chamber in-between. In aircraft engines, those three core
"gas generator.” There are many different variations of gas turbines, but they all use a gas
generator system of some type.
TURBOJET:
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
Commonly aircraft are propelled by air breathing jet engines. Most air
turbofan jet engines which give good efficiency at speeds just
are rotary engines that extract energy from a flow of combustion gas.
They have an upstream compressor coupled to a downstream turbine with a combustion
between. In aircraft engines, those three core components are often called the
There are many different variations of gas turbines, but they all use a gas
generator system of some type.
Figure: Turbojet engine
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breathing jet engines. Most air breathing jet
jet engines which give good efficiency at speeds just
are rotary engines that extract energy from a flow of combustion gas.
They have an upstream compressor coupled to a downstream turbine with a combustion
components are often called the
There are many different variations of gas turbines, but they all use a gas
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 11
A turbojet engine is a gas turbine engine that works by compressing air with an inlet
and a compressor (axial, centrifugal, or both), mixing fuel with the compressed air, burning
the mixture in the combustor, and then passing the hot, high pressure air through a turbine
and a nozzle. The compressor is powered by the turbine, which extracts energy from the
expanding gas passing through it. The engine converts internal energy in the fuel to kinetic
energy in the exhaust, producing thrust. All the air ingested by the inlet is passed through the
compressor, combustor, and turbine, unlike the turbofan engine.
The turbojet is the oldest kind of general-purpose airbreathing jet engine. Two
engineers, Frank Whittle in the United Kingdom and Hans von Ohain in Germany, developed
the concept independently into practical engines during the late 1930s.
Turbojets consist of an air inlet, an air compressor, a combustion chamber, a gas
turbine (that drives the air compressor) and a nozzle. The air is compressed into the chamber,
heated and expanded by the fuel combustion and then allowed to expand out through the
turbine into the nozzle where it is accelerated to high speed to provide propulsion.
Turbojets are quite inefficient if flown below about Mach 2[citation needed] and very
noisy. Most modern aircraft use turbofans instead for economic reasons. Turbojets are still
very common in medium range cruise missiles, due to their high exhaust speed, low frontal
area and relative simplicity.
DESIGN
Figure: Schematic diagram showing the operation of a centrifugal flow turbojet engine
The compressor is driven via the turbine stage and throws the air outwards, requiring it to be
redirected parallel to the axis of thrust.
AIR INTAKE
Preceding the compressor is the air intake (or inlet). It is designed to be as efficient as
possible at recovering the ram pressure of the air stream tube approaching the intake. The air
leaving the intake then enters the compressor. The stators (stationary blades) guide the
airflow of the compressed gases.
Propulsion Laboratory Manual (06AEL68) 2011-12
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COMPRESSOR
The compressor is driven by the turbine. The compressor rotates at very high speed,
adding energy to the airflow and at the same time squeezing (compressing) it into a smaller
space. Compressing the air increases its pressure and temperature.
In most turbojet-powered aircraft, bleed air is extracted from the compressor section
at various stages to perform a variety of jobs including air conditioning/pressurization, engine
inlet anti-icing and turbine cooling. Bleeding air off decreases the overall efficiency of the
engine, but the usefulness of the compressed air outweighs the loss in efficiency.
Several types of compressor are used in turbojets and gas turbines in general: axial,
centrifugal, axial-centrifugal, double-centrifugal, etc.
Early turbojet compressors had overall pressure ratios as low as 5:1 (as do a lot of
simple auxiliary power units and small propulsion turbojets today). Aerodynamic
improvements, plus splitting the compression system into two separate units and/or
incorporating variable compressor geometry, enabled later turbojets to have overall pressure
ratios of 15:1 or more. For comparison, modern civil turbofan engines have overall pressure
ratios of 44:1 or more.
After leaving the compressor section, the compressed air enters the combustion chamber.
Figure: Schematic diagram showing the operation of an axial flow turbojet engine
COMBUSTION CHAMBER:
The burning process in the combustor is significantly different from that in a piston
engine. In a piston engine the burning gases are confined to a small volume and, as the fuel
burns, the pressure increases dramatically. In a turbojet the air and fuel mixture passes
unconfined through the combustion chamber. As the mixture burns its temperature increases
dramatically, but the pressure actually decreases a few percent.
The fuel-air mixture must be brought almost to a stop so that a stable flame can be
maintained. This occurs just after the start of the combustion chamber. The aft part of this
flame front is allowed to progress rearward. This ensures that all of the fuel is burned, as the
flame becomes hotter when it leans out, and because of the shape of the combustion chamber
the flow is accelerated rearwards. Some pressure drop is required, as it is the reason why the
expanding gases travel out the rear of the engine rather than out the front. Less than 25% of
Propulsion Laboratory Manual (06AEL68) 2011-12
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the air is involved in combustion, in some engines as little as 12%, the rest acting as a
reservoir to absorb the heating effects of the burning fuel.
Another difference between piston engines and jet engines is that the peak flame
temperature in a piston engine is experienced only momentarily in a small portion of the full
cycle. The combustor in a jet engine is exposed to the peak flame temperature continuously
and operates at a pressure high enough that a stoichiometric fuel-air ratio would melt the can
and everything downstream. Instead, jet engines run a very lean mixture, so lean that it would
not normally support combustion. A central core of the flow (primary airflow) is mixed with
enough fuel to burn readily. The cans are carefully shaped to maintain a layer of fresh
unburned air between the metal surfaces and the central core. This unburned air (secondary
airflow) mixes into the burned gases to bring the temperature down to something a turbine
can tolerate.
TURBINE:
Hot gases leaving the combustor are allowed to expand through the turbine. Turbines
are usually made up of high temperature metals such as inconel to resist the high temperature,
and frequently have built-in cooling channels.
In the first stage the turbine is largely an impulse turbine (similar to a pelton wheel) and
rotates because of the impact of the hot gas stream. Later stages are convergent ducts that
accelerate the gas rearward and gain energy from that process. Pressure drops, and energy is
transferred into the shaft. The turbine's rotational energy is used primarily to drive the
compressor. Some shaft power is extracted to drive accessories, like fuel, oil, and hydraulic
pumps. Because of its significantly higher entry temperature, the turbine pressure ratio is
much lower than that of the compressor. In a turbojet almost two-thirds of all the power
generated by burning fuel is used by the compressor to compress the air for the engine.
NOZZLE:
After the turbine, the gases are allowed to expand through the exhaust nozzle to
atmospheric pressure, producing a high velocity jet in the exhaust plume. In a convergent
nozzle, the ducting narrows progressively to a throat. The nozzle pressure ratio on a turbojet
is usually high enough for the expanding gases to reach Mach 1.0 and choke the throat.
Normally, the flow will go supersonic in the exhaust plume outside the engine.
If, however, a convergent-divergent de Laval nozzle is fitted, the divergent
(increasing flow area) section allows the gases to reach supersonic velocity within the nozzle
itself. This is slightly more efficient on thrust than using a convergent nozzle. There is,
however, the added weight and complexity since the convergent-divergent nozzle must be
fully variable in its shape to cope with changes in gas flow caused by engine throttling.
AFTERBURNER:
An afterburner or "reheat jetpipe" is a device added to the rear of the jet engine. It provides a
means of spraying fuel directly into the hot exhaust, where it ignites and boosts available
thrust significantly; a drawback is its very high fuel consumption rate. Afterburners are used
almost exclusively on supersonic aircraft – most of these are military aircraft. The two
supersonic civilian transports, Concorde and the TU-144, also utilized afterburners but these
two have now been retired from service. Scaled Composites White Knight, a carrier aircraft
for the experimental Space Ship One suborbital spacecraft, also utilizes an afterburner.
THRUST REVERSER:
A thrust reverser is, essentially, a pair of clamshell doors mounted at the rear of the
engine which, when deployed, divert thrust normal to the jet engine flow to help slow an
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aircraft upon landing. They are often used in conjunction with
deployment of a thrust reverser during flight is a dangerous event that can lead to loss of
control and destruction of the aircraft (see
convenient than drogue parachutes
NET THRUST
The net thrust of a turbojet is given by
where:
is the rate of flow of air through the engine
is the rate of flow of fuel entering the engine
is the speed of the jet (the exhaust plume) and is assumed to be less than
sonic velocity
is the true airspeed
represents the nozzle gross thrust
represents the ram drag of the intake
If the speed of the jet is equal to
choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra
terms must be added to the above equatio
The rate of flow of fuel entering the engine is very small compared with the rate of flow of
air. If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is:
The speed of the jet must exce
forward thrust on the airframe. The speed
adiabatic expansion. A simple turbojet engine will produce thrust of approximately: 2.5
pounds force per horsepower (15
TURBOFAN
A turbofan engine is a gas turbine engine that is very similar to a turbojet. Like a
turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal
energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in tha
have an additional component, a fan. Like the compressor, the fan is powered by the turbine
section of the engine. Unlike the turbojet, some of the flow accelerated by the fan
the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is
at lower velocities, but a higher mass, making thrust produced by the fan more efficient than
thrust produced by the core. Turbofans are generally more e
speeds, but they have a larger frontal area which generates more drag
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aircraft upon landing. They are often used in conjunction with spoilers
deployment of a thrust reverser during flight is a dangerous event that can lead to loss of
control and destruction of the aircraft (see LaudaAir Flight 004). Thrust reversers are more
drogue parachutes, though mechanically more complex and expensive.
of a turbojet is given by,
is the rate of flow of air through the engine
is the rate of flow of fuel entering the engine
is the speed of the jet (the exhaust plume) and is assumed to be less than
sonic velocity
ue airspeed of the aircraft
represents the nozzle gross thrust
represents the ram drag of the intake
If the speed of the jet is equal to sonic velocity the nozzle is said to be choked
choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra
terms must be added to the above equation to account for the pressure thrust
The rate of flow of fuel entering the engine is very small compared with the rate of flow of
If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is:
must exceed the true airspeed of the aircraft if there is to be a net
forward thrust on the airframe. The speed can be calculated thermodynamically based on
A simple turbojet engine will produce thrust of approximately: 2.5
pounds force per horsepower (15 mN/W).
engine is a gas turbine engine that is very similar to a turbojet. Like a
turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal
energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in tha
have an additional component, a fan. Like the compressor, the fan is powered by the turbine
section of the engine. Unlike the turbojet, some of the flow accelerated by the fan
the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is
at lower velocities, but a higher mass, making thrust produced by the fan more efficient than
thrust produced by the core. Turbofans are generally more efficient than turbojets at subsonic
speeds, but they have a larger frontal area which generates more drag.
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spoilers. The accidental
deployment of a thrust reverser during flight is a dangerous event that can lead to loss of
). Thrust reversers are more
mplex and expensive.
is the speed of the jet (the exhaust plume) and is assumed to be less than
choked. If the nozzle is
choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra
n to account for the pressure thrust
The rate of flow of fuel entering the engine is very small compared with the rate of flow of
If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is:
if there is to be a net
can be calculated thermodynamically based on
A simple turbojet engine will produce thrust of approximately: 2.5
engine is a gas turbine engine that is very similar to a turbojet. Like a
turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal
energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in that they
have an additional component, a fan. Like the compressor, the fan is powered by the turbine
section of the engine. Unlike the turbojet, some of the flow accelerated by the fan bypasses
the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is
at lower velocities, but a higher mass, making thrust produced by the fan more efficient than
fficient than turbojets at subsonic
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Figure: Schematic diagram illustrating the operation of a low
There are two general types of turbofan engines,
bypass turbofans have a bypass ratio
air that passes through the core of the engine, two kilograms or less of air bypass the core.
Low bypass turbofans often used a
flow and the core flow exit from the same nozzle. High bypass tur
ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust
than low bypass turbofans or turbojets because of the large mass of air that the fan can
accelerate, and are often more fuel efficient than
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Schematic diagram illustrating the operation of a low-bypass turbofan engine
There are two general types of turbofan engines, low bypass and
bypass ratio of around 2:1 or less, meaning that for each kilogram of
air that passes through the core of the engine, two kilograms or less of air bypass the core.
Low bypass turbofans often used a mixed exhaust nozzle meaning that the bypassed
flow and the core flow exit from the same nozzle. High bypass turbofans have larger bypass
ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust
than low bypass turbofans or turbojets because of the large mass of air that the fan can
accelerate, and are often more fuel efficient than low bypass turbofans or turbojets.
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bypass turbofan engine
and high bypass. Low
of around 2:1 or less, meaning that for each kilogram of
air that passes through the core of the engine, two kilograms or less of air bypass the core.
meaning that the bypassed
bofans have larger bypass
ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust
than low bypass turbofans or turbojets because of the large mass of air that the fan can
low bypass turbofans or turbojets.
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TURBOPROP
A turboprop engine is a type of
a reduction gear. The gas turbine is designed specifically for this ap
of its output being used to drive the propeller. The engine's
compared to a jet engine and play only a minor role in the propulsion of the aircraft.
The propeller is coupled to the turbine through a
low torque output to low RPM, high torque. The propeller itself is normally a
(variable pitch) type similar to that used with larger
Turboprop engines are generally used on small subsonic aircraft, but some aircraft
outfitted with turboprops have cruising speeds in excess of 500
Turboprop engines are jet engine
the hot-exhaust jet to turn a rotating shaft, which is then used to produce thrust
means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce
thrust, turboprops are very similar to other turbine
as such. In turboprop engines, a portion of the engi
propeller, rather than relying solely on high
by a propeller, turboprops are occasionally referred to as a type of hybrid jet engine. While
many turboprops generate the majority of their thrust with the propeller, the hot
an important design point, and maximum thrust is obtained by matching thrust contributions
of the propeller to the hot jet. Turboprops generally have better performance than turbojets or
turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and
inefficient at high speeds.
TURBOSHAFT
Turbo shaft engines are
in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather
than a propeller, they therefore generate little to no jet thrust and are often used to power
helicopters.
A turboshaft engine is a form of
turbine (see graphic at right) shaft
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Figure: Turboprop engine
A turboprop engine is a type of turbine engine which drives an aircraft
. The gas turbine is designed specifically for this application, with almost all
of its output being used to drive the propeller. The engine's exhaust gases contain little energy
and play only a minor role in the propulsion of the aircraft.
The propeller is coupled to the turbine through a reduction gear that converts the high
output to low RPM, high torque. The propeller itself is normally a
similar to that used with larger reciprocating aircraft engines.
Turboprop engines are generally used on small subsonic aircraft, but some aircraft
outfitted with turboprops have cruising speeds in excess of 500 kt (926 km/h, 575 mph).
engines are jet engine derivatives, still gas turbines, that extract work from
exhaust jet to turn a rotating shaft, which is then used to produce thrust
means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce
thrust, turboprops are very similar to other turbine-based jet engines, and are often described
In turboprop engines, a portion of the engines' thrust is produced by spinning a
, rather than relying solely on high-speed jet exhaust. As their jet thrust is augmented
are occasionally referred to as a type of hybrid jet engine. While
many turboprops generate the majority of their thrust with the propeller, the hot
an important design point, and maximum thrust is obtained by matching thrust contributions
of the propeller to the hot jet. Turboprops generally have better performance than turbojets or
turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and
shaft engines are very similar to turboprops, differing in that nearly all energy
in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather
than a propeller, they therefore generate little to no jet thrust and are often used to power
A turboshaft engine is a form of gas turbine which is optimized to produce free
turbine (see graphic at right) shaft power, rather than jet thrust. In concept, turboshaft engines
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which drives an aircraft propeller using
plication, with almost all
contain little energy
and play only a minor role in the propulsion of the aircraft.
that converts the high RPM,
output to low RPM, high torque. The propeller itself is normally a constant speed
aircraft engines.
Turboprop engines are generally used on small subsonic aircraft, but some aircraft
km/h, 575 mph).
that extract work from
exhaust jet to turn a rotating shaft, which is then used to produce thrust by some other
means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce
based jet engines, and are often described
nes' thrust is produced by spinning a
speed jet exhaust. As their jet thrust is augmented
are occasionally referred to as a type of hybrid jet engine. While
many turboprops generate the majority of their thrust with the propeller, the hot-jet exhaust is
an important design point, and maximum thrust is obtained by matching thrust contributions
of the propeller to the hot jet. Turboprops generally have better performance than turbojets or
turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and
very similar to turboprops, differing in that nearly all energy
in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather
than a propeller, they therefore generate little to no jet thrust and are often used to power
which is optimized to produce free
. In concept, turboshaft engines
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are very similar to turbojets, with additional turbine expansion to extract heat energy from the
exhaust and convert it into output shaft power.
A turboshaft engine is made up of two major parts assemblies: the gas generator and
the power section. The gas generator consists of the
ignitors and fuel nozzles, and one or more stages of
additional stages of turbines, a
creates the hot expanding gases to drive the power section. Depending on the design, the
engine accessories may be driven either by the gas generator or by the power section.
RAM POWERED ENGINES:
Ram powered jet engines are airbreathing engines similar to gas turbine engines and
they both follow the Brayton cycle
how they compress the incoming airflow. Whereas gas turbine engines use axial or
centrifugal compressors to compress incoming air, ram engines rely only on air compressed
through the inlet or diffuser. Ram powered engines are considered the most simple type of air
breathing jet engine because they can contain no moving parts.
RAMJET
Ramjets are the most basic type of ram powered jet engines. They consist of three
sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a
nozzle expel the hot gases and produce thrust.
Figure: A schematic of a ramjet
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, with additional turbine expansion to extract heat energy from the
exhaust and convert it into output shaft power.
Figure: Turboshaft
A turboshaft engine is made up of two major parts assemblies: the gas generator and
the power section. The gas generator consists of the compressor, combustion chambers
, and one or more stages of turbine. The power section consists of
additional stages of turbines, a gear reduction system, and the shaft output. The gas generator
ases to drive the power section. Depending on the design, the
engine accessories may be driven either by the gas generator or by the power section.
RAM POWERED ENGINES:
Ram powered jet engines are airbreathing engines similar to gas turbine engines and
Brayton cycle. Gas turbine and ram powered engines differ, however, in
how they compress the incoming airflow. Whereas gas turbine engines use axial or
centrifugal compressors to compress incoming air, ram engines rely only on air compressed
Ram powered engines are considered the most simple type of air
breathing jet engine because they can contain no moving parts.
Ramjets are the most basic type of ram powered jet engines. They consist of three
sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a
nozzle expel the hot gases and produce thrust.
A schematic of a ramjet engine, where "M" is the Mach number
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, with additional turbine expansion to extract heat energy from the
A turboshaft engine is made up of two major parts assemblies: the gas generator and
combustion chambers with
. The power section consists of
system, and the shaft output. The gas generator
ases to drive the power section. Depending on the design, the
engine accessories may be driven either by the gas generator or by the power section.
Ram powered jet engines are airbreathing engines similar to gas turbine engines and
. Gas turbine and ram powered engines differ, however, in
how they compress the incoming airflow. Whereas gas turbine engines use axial or
centrifugal compressors to compress incoming air, ram engines rely only on air compressed
Ram powered engines are considered the most simple type of air
Ramjets are the most basic type of ram powered jet engines. They consist of three
sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a
Mach number of the airflow
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Ramjets require a relatively high speed to efficiently compress the oncoming air, so ramjets
cannot operate at a standstill and they are most efficient at supersonic speeds. A key trait of
ramjet engines is that combustion is done at subsonic speeds. The supersonic oncoming air is
dramatically slowed through the inlet, where it is then combusted at the much slower,
subsonic, speeds. The faster the oncoming air is, however, the less efficient it becomes to
slow it to subsonic speeds. Therefore ramjet engines are limited to approximately Mach 5.
SCRAMJET:
Scramjets are mechanically very similar to ramjets. Like a ramjet, they consist of an
inlet, a combustor, and a nozzle. The primary difference between ramjets and scramjets is
that scramjets do not slow the oncoming airflow to subsonic speeds for combustion, they use
supersonic combustion instead.
Figure: Scramjet engine operation
The name "scramjet" comes from "supersonic combusting ramjet." Since scramjets
use supersonic combustion they can operate at speeds above Mach 6 where traditional
ramjets are too inefficient. Another difference between ramjets and scramjets comes from
how each type of engine compresses the oncoming air flow: while the inlet provides most of
the compression for ramjets, the high speeds at which scramjets operate allow them to take
advantage of the compression generated by shock waves, primarily oblique shocks.
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Experiment No. 1
STUDY OF AN AIRCRAFT COMPUTERISED GAS TURBINE
AIM:
1) To study the parts of a gas turbine and understand the working principle
2) To find the efficiency of the gas turbine
INTRODUCTION:
Turbojets consist of an air inlet, an air compressor, a combustion chamber, a gas
turbine (that drives the air compressor) and a nozzle. The air is compressed into the chamber,
heated and expanded by the fuel combustion and then allowed to expand out through the
turbine into the nozzle where it is accelerated to high speed to provide propulsion.
Air intake
Preceding the compressor is the air intake (or inlet). It is designed to be as efficient as
possible at recovering the ram pressure of the air stream tube approaching the intake. The air
leaving the intake then enters the compressor. The stators (stationary blades) guide the
airflow of the compressed gases.
Compressor
The compressor is driven by the turbine. The compressor rotates at very high speed,
adding energy to the airflow and at the same time squeezing (compressing) it into a smaller
space. Compressing the air increases its pressure and temperature. In most turbojet-powered
aircraft, bleed air is extracted from the compressor section at various stages to perform a
variety of jobs including air conditioning/pressurization, engine inlet anti-icing and turbine
cooling. Bleeding air off decreases the overall efficiency of the engine, but the usefulness of
the compressed air outweighs the loss in efficiency. Several types of compressor are used in
turbojets and gas turbines in general: axial, centrifugal, axial-centrifugal, double-centrifugal,
etc. After leaving the compressor section, the compressed air enters the combustion chamber.
Combustion chamber
The burning process in the combustor is significantly different from that in a piston
engine. In a piston engine the burning gases are confined to a small volume and, as the fuel
burns, the pressure increases dramatically. In a turbojet the air and fuel mixture passes
unconfined through the combustion chamber. As the mixture burns its temperature increases
dramatically, but the pressure actually decreases a few percent.
The fuel-air mixture must be brought almost to a stop so that a stable flame can be
maintained. This occurs just after the start of the combustion chamber. The aft part of this
flame front is allowed to progress rearward. This ensures that all of the fuel is burned, as the
flame becomes hotter when it leans out, and because of the shape of the combustion chamber
the flow is accelerated rearwards. Some pressure drop is required, as it is the reason why the
expanding gases travel out the rear of the engine rather than out the front. Less than 25% of
the air is involved in combustion, in some engines as little as 12%, the rest acting as a
reservoir to absorb the heating effects of the burning fuel.
Another difference between piston engines and jet engines is that the peak flame
temperature in a piston engine is experienced only momentarily in a small portion of the full
cycle. The combustor in a jet engine is exposed to the peak flame temperature continuously
and operates at a pressure high enough that a stoichiometric fuel-air ratio would melt the can
and everything downstream. Instead, jet engines run a very lean mixture, so lean that it would
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not normally support combustion. A central core of the flow (primary airflow) is mixed with
enough fuel to burn readily. The cans are carefully shaped to maintain a layer of fresh
unburned air between the metal surfaces and the central core. This unburned air (secondary
airflow) mixes into the burned gases to bring the temperature down to something a turbine
can tolerate.
Turbine
Hot gases leaving the combustor are allowed to expand through the turbine. Turbines
are usually made up of high temperature metals such as in conel to resist the high
temperature, and frequently have built-in cooling channels.
In the first stage the turbine is largely an impulse turbine (similar to a pelton wheel)
and rotates because of the impact of the hot gas stream. Later stages are convergent ducts that
accelerate the gas rearward and gain energy from that process. Pressure drops, and energy is
transferred into the shaft. The turbine's rotational energy is used primarily to drive the
compressor. Some shaft power is extracted to drive accessories, like fuel, oil, and hydraulic
pumps. Because of its significantly higher entry temperature, the turbine pressure ratio is
much lower than that of the compressor. In a turbojet almost two-thirds of all the power
generated by burning fuel is used by the compressor to compress the air for the engine.
BRAYTON CYCLE THEORY -JET ENGINE
Open Cycle Gas Turbine—Actual Brayton Cycle
The fundamental gas turbine unit is one operating on the open cycle in which a rotary
compressor and a turbine are mounted on a common shaft. Air is drawn into the compressor
and after compression passes to a combustion chamber. Energy is supplied in the combustion
chamber by spraying fuel into the air stream, and the resulting hot gases expand through the
turbine to the atmosphere. In order to achieve net work output from the unit, the turbine must
develop more gross work output than is required to drive the compressor and to overcome
mechanical losses in the drive. The products of combustion coming out from the turbine are
exhausted to the atmosphere as they cannot be used any more. The working fluids (air and
fuel) must be replaced continuously as they are exhausted into the atmosphere.
If pressure loss in the combustion chamber is neglected, this cycle may be drawn on a T-S
diagram as shown in Fig.
1-2’ represents: irreversible adiabatic compression.
2’-3 represents: constant pressure heat supply in the combustion chamber.
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3-4’ represents: irreversible adiabatic expansion.
1-2 represents: ideal isentropic compression.
3-4 represents: ideal isentropic expansion.
Assuming change in kinetic energy between the various points in the cycle to be negligibly
small compared with enthalpy changes and then applying the flow equation to each part of
cycle, for unit mass, we have
Fig.: T-S Diagram of actual Brayton cycle
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Description of the Actual Gas Turbine used in this Test Rig
First phase of the turbine operation is intake and compression. In large-scale jet
engines, the compression phase may involve several stages of axial and radial compression.
For simplicity only a single radial stage will be discussed in this manual. After the air leaves
from the radial compressor, it flows outward through a set of primary and secondary diffuser
vanes which harness the high velocity radial flow and transform it to high pressure axial flow
into the pressure chamber. Diffuser design is critical due to the amount of losses induced in
the transformation; the less energy lost in the compression flow and trust output. Poorly
designed diffuser can be susceptible to elevated temperature at the engine’s front end and
compressor surge/stall at different atmospheric situations. The turbine outer diameter of this
size is also a contributing factor to the efficiency of the diffuser design. As the outside
diameter increases, the airflow though the diffuser is smoother and has lower velocity
gradients.
Next is the combustion phase. The combustion chamber is basically just an annular type
combustion chamber that houses a continuous and very intense explosion. High temperature
materials such as stainless steel inconel and titanium are commonly used in large-scale
turbines. The annular style chambers used in models have holes strategically located in the
inner and outer walls for feeding the combustion flame and for cooling the exhaust gasses as
they exit. Some holes are dimpled inward to produce higher velocity number of vaporizer
tubes that heat the fluid to produce a combustion ready air-fuel mixture. Combustion occurs
in the front section of the chamber and only persists for a short distance rearward. After
combustion, the optimized holes mix cool air (relatively cool …+100 C approx.) with the
exhaust gasses to bring them down to a more suitable level in the exhaust turbine.
The turbine stage is a single stage axial flow turbine. As the exhaust exists the combustion
chamber, it enters the nozzle guide vanes (NGV) which convert axial velocity to axial flow
with a large radial component. The swirl induced in the NGV is optimized for interaction
with the blade profile on the turbine wheel. The turbine wheel then harnesses a great deal of
energy from the exhaust gas flow’s radial component, leaving axial flow behind. The
harnesses energy is transferred through the shaft and used to drive the compressor while the
energy remaining in the exhaust flow after the turbine stage is converted directly into thrust.
Figure: Turbine
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Figure:
Figure:
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Figure: View of Radial Compressor with diffuser
Figure: View of Annular Combustion Chamber
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Figure:
Figure:
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Figure: View of Gas turbine with External Cover
Figure: Cut-away View of Gas Turbine
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SPECIFICATION
Maximum Thrust @15deg C and sea level : 7 Kg
Residual (min) thrust @ idle : 0.55 Kg (1.2 lb)
Max sustainable shaft speed : 126,000 RPM
Idle Shaft Speed : 33,000 RPM
Max Exhaust Gas Temperature : 620°C
Case Pressure : 2.10 Bar
Fuel : Kerosene, Jet A1
Start Gas : Propane/butane
Lubrication Oil : Mobil Jet 2, Exxon 2380, aero shell 500,
Shell helix Ultra 5W-
Fuel : Oil Mixing Ratio: 20:1 or 5% oil added
to fuel volume
Fuel Consumption : 0.2 g/N/h
Engine Control Unit : FADEC
Fuel Pump : P30020F (with integrated noise
electronic filter)
Glow plug : OS A8, Rossi 8, or others with no idle
bar and exposed filament
Dimensions : 108mm Ø x 250mm L
Weight (turbine/E-start/straps) : 8 Kg
TURBINE OPERATING PROCEDURE
1) check all fuel line and gas line for any leaks
2) Switch on the Mains power Source 230 V AC
3) switch on the power of the computer panel and the engine panel
4) switch on the solenoid switch provided on the computer panel
5) Ensure the multipin cable connectors are connected between the computer panel and the
engine panel.
6) Ensure the throttle knob on the Throttle control Know/servo drive is at the extreme anti
clock position (Stop Position) and the data terminal indicates trim low.
7) Ensure sufficient fuel is available in the fuel tank ( kerosene mixed with 5 % shell oil 5W
50 fully synthetic oil)
8) Ensure the starting gas can is full with gas and is connected to the gas line
9) Switch on the computer and keep the software program open.(software operating manual
is explained separately.
10) Open the gas line on the gas can.
11) Open the kerosene fuel valve provided on the engine control panel
12) Slowly rotate the throttle knob from stop position to full throttle position and back to idle
till “Glow test” is displayed on the data terminal.
13) Now the start sequence will begin and the engine will start and reach idle Rpm of around
33,000 rpm. Close the gas valves.
14) Follow the software operating instruction.
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15) To Increase the speed of the engine rotate the knob from idle position to clockwise
direction.(Please note: this should be done very slowly)
16) Once done with the testing reduces the throttle to zero (Stop Position) and the engine will
enter into auto cooling process.
17) Once temperature on the data terminal reaches below 100 deg, the auto cooling process
will stop.
18) Switch off the engine panel switch.
19) In any emergency case show the emergency switch provided on the engine panel to
switch off the engine.
Gas Turbine Software Operating Instruction
1) Double Click on the desktop icon “Legion Brothers Gas Turbine Test Express” to Open
the software
2) Software Open displaying the entry Screen, Providing separate entry points for Student
Use and Research Use.
3) The main Display Screen is opened, ON the Top left Corner is the port Config Button,
this is used for Serial Port Configuration setting, all the parameters in this popup window
are already set.
4) The Main Display Screen Comprises the Following
a. An online Graph, indicating the values of the measured parameters
b. A Gas turbine cutaway view, indicating the location of the measurement tapings
and respective measured values (The temperature values for T3 and T4 will be
display only above 200 deg, since these 2 temperature sensors are calibrated for
200 to 1200 deg C)
A Table indicating measured values at 4 speed levels of the engine, starting from about
33,000 rpm, with increments of about 10,000 rpm.
TABULAR COLUMN:
S.N Speed in RPM P1 P2 P3 P4 T1 T2
’
T3 T4
’ Fuel
Consumption
1
2
3
4
5
Where
P1 pressure at inlet to Compressor in bar T1 Temperature at inlet to compressor
P2 pressure at inlet to combustion chamber (CC) T2
’
Temp at inlet to CC
P3 pressure at inlet to turbine T3 Temperature at inlet to turbine
P4 Pressure at the exit of the turbine T4
’
Temp. at the outlet of the turbine
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 27
Calculations:
1) Work done by the Compressor, )(
'
21 TTCW pc −= = KJ/Kg
Cp = 1.004 kJ /kg-K for Air
2) Work done by the Turbine, )(
'
43 TTCW pt −= = KJ/Kg
Cp = 1.148 kJ /kg-K for Gas
3) Net work Done by the cycle, ctnet WWW −= = KJ/Kg
4) Ideal isentropic compressor Exit Temperature,
γγ )1(
1
2
12
−






=
p
p
TT
T1 = Inlet temperature of the Compressor in Kelvin
γ = 1.4 for air
5) Ideal isentropic Turbine Exit Temperature,
γγ )1(
4
3
43
−






=
p
p
TT
Or γγ )1(
4
3
3
4 −






=
p
p
T
T
T3 = Inlet temperature of the turbine in Kelvin
γ = 1.333 for gas
6) Compressor isentropic efficiency ηc=
( )
)(
'
21
21
TT
TT
−
−
T1 = Inlet temperature of the Compressor in Kelvin
T2
’
= Actual outlet temperature of the Compressor in Kelvin
T2 = Ideal isentropic compressor Exit Temperature
7) Turbine isentropic efficiency,
43
'
43
TT
TT
t
−
−
=η
T3 = Inlet temperature of the Turbine in Kelvin
T4
’
= Actual exit temperature of the Turbine in Kelvin
T4 = Ideal isentropic Turbine Exit Temperature
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 28
8) Brayton Thermal Efficiency, γγ
η /)1(
1
2
,
1
1 −






−=
p
p
Braytonth where γ = 1.4
9) Heat Added during Combustion, Qin = )( 14
'
TTCp − KJ/Kg
Cp = 1.148 kJ /kg-K for Gas
RESULT TABLE
S.N Speed in
RPM
Wc
(KJ/Kg)
Wt
(KJ/Kg)
Wnet
(KJ/Kg)
ηc ηt ηth Qin
(KJ/Kg)
1
2
3
4
CONCLUSION:
The actual gas turbine cycle differs from the ideal Brayton cycle. Some pressure drop
during the heat addition and rejection processes is unavoidable. The actual work input to the
compressor will be more, and the actual work output from the turbine will be less because of
irreversibilities.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 29
Experiment No. 2
STUDY OF FORCED CONVECTIVE HEAT TRANSFER
OVER A FLAT PLATE
AIM: To determine the theoretical and actual heat transfer coefficient using forced
convection apparatus
INTRODUCTION
Convective heat transfer between a fluid and a solid surface takes place by the
movement of fluid particles relative to the surface. If the movement of fluid particles is
caused by means of external agency such as pump or blower that forces fluid over the
surfaces, then the process of heat transfer is called forced convection.
In convection heat transfer, there are two flow regions named laminar and turbulent.
The non-dimensional number called Reynolds number is used as criterion to determine
change from laminar to turbulent flow. For smaller value of Reynolds number viscous forces
are dominant and the flow is laminar and for larger value of Reynolds numbers the inertia
forces become dominant and the flow is turbulent.
Flow over a flat plate is illustrated in Figure. The undisturbed fluid velocity and
temperature upstream of the plate are V∞ and T∞, respectively. The surface temperature of the
plate is Ts and L is the length of the plate in the direction of flow. The fluid may flow over
one or both sides of the plate. The heat-transfer coefficient is obtained from the following
correlations.
3
1
2
1
664.0 reu PRN = for Re < 5 X 105
(1)
( ) 318.0
870037.0 reu PRN −= for Re > 5 X 105
(2)
Where Nusselt number =
K
hL
Nu =
Reynolds Number =
µ
ρ∞
=
LV
Re
Prandtl Number Pr =
k
CPµ
h= Convective heat transfer coefficient
L = Length of the flat plate along the fluid direction
K = Thermal conductivity of fluid
V∞ = Velocity of the fluid over a flat plate
ρ = Density of fluid at film temperature Tf
µ = Kinematic viscosity of fluid at film temperature Tf
Cp = Specific heat of fluid at film temperature Tf
Equation (1) is valid for Prandtl numbers greater than about 0.6. Equation (2) is applicable
for Prandtl numbers between 0.6 and 60, and Reynolds numbers up to 108. In these equations
all fluid properties are evaluated al the film temperature, Tf, defined by:
2
s
f
TT
T
+
= ∞
Where T∞ = Ambient or surrounding temperature
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 30
Ts = surface temperature of the MS flat plate
The heat-transfer coefficients computed from Equations (1) and (2) are average values for the
entire plate. Hence, the rate of heat transfer between the plate and the fluid is given by:
∞−= TThAq s
Where, A is the total surface area contacted by the fluid
PROCEDURE
1) Switch on the mains and the console
2) Start the blower and control it so that the airflow is set to some desired value (say
3m/s)
3) Switch on the heater and regulate the heat input by operating the dimmer (100v and
0.5A). Wait for about 10-15 min to allow temperatures to reach steady value.
4) Wait till temperature and airflow attains steady state condition.
5) Note down all the temperature readings, air flow, voltmeter, ammeter reading.
6) Repeat the experiment for different air flow and heat input
TABULAR COLUMN
S.N. Voltmeter
Reading
(V)
Ammeter
Reading
(A)
Anemometer
Reading (V∞)
in m/s
Temperature at dif positions of the plate
T1 T2 T3 T4 T5 T6 T7 T8
1
T9 T10 T11 T12 T13 T14 - -
2
3
4
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 31
CALCULATIONS:
1) Volume flow rate of air through the duct, Q = AxV∞ = m3
/s
Where A=Area of the duct= .25x0.25 = 0.625m2
2) Film temperature of air: Tf = 




 + ∞
2
TTs 0
C
Where
2
1413 TT
T
+
=∞
12
121110987654321 TTTTTTTTTTTT
Ts
+++++++++++
=
Properties of Air are taken at Tf
At temperature Tf, kinematic viscosity υ, Absolute viscosity µ, Prandtl Number Pr and
thermal conductivity K are taken from properties of air from Table
3) Reynolds Number =
ν
∞
=
LV
Re
Where L= Length of the flat plate = 100mm = 0.01m
4) Average Nusselt number is calculated from the equations
3
1
2
1
664.0 reu PRN =
for Re < 5 X 105
(i)
( ) 318.0
870037.0 reu PRN −= for Re > 5 X 105
(ii)
5) Prandtl Number Pr =
k
Cpµ
Where, V∞ = Velocity of the fluid over a flat plate in m/s
ρ = Density of fluid at film temperature Tf in kg/m3
υ = Kinematic viscosity of fluid at film temperature Tf , m2
/s
Cp = Specific heat of fluid at film temperature Tf , J/Kg 0
K
µ = Absolute viscosity of fluid at film temperature, Ns/m2
K = Thermal conductivity of fluid at film temperature, W/mK
6) Nusselt number: Nu =
k
hL
, Or Forced convective heat transfer, h =
L
kNu ×
W/m2
-K
7) Rate of heat transfer: Q = hA (Tf - Ts) Watts
Where A= Surface area of the plate = 2side x 100mmx150mm
Q = )()015.001.0(2. sTTh −××× ∞ Watts
Where
12
121110987654321 TTTTTTTTTTTT
Ts
+++++++++++
=
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 32
8) Heat carried away by the air, Qout = maCp(T14-T13) Watts
Where ma= ρxQ in Kg/s, Q= Discharge or Volume flow rate in m3
/s
9) Experimental Heat transfer coefficient, hexp =
)( 13TTA
IV
s −×
×
W/m2
K
Where A= Surface area of the plate = 2 side x 100mmx150mm = 2x0.01x0.015 m2
Result Table:
S.N. Air
velocity
in m/s (V∞)
Reynolds
No. (Re)
Convective
Heat
Transfer Coeff.
hth (W/m2 0
K)
Convective
Heat
Transfer Coeff.
hexp (W/m2 0
K)
Rate of
heat
transfer
(Q) in KW
Heat carried
away by the
air (Qout) in
KW
Conclusion:
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
2011-12
33
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore
Experiment No.3
STUDY OF PERFORMANCE OF A PROPELLER
Aim: 1) To study the performan
2) To find the propulsion efficiency of the propeller
Basic Propeller Principle
The aircraft propeller consists of two or more blades and a central hub to which the
blades and are attached. Each blade is essentially of rotating wing.
construction, propeller blade produce forces/thrust to pull or push the
Power to rotate the propeller blades is furnished by the engines. Low powered engine
propeller is mounted on the propeller shaft and that is geared
Propeller Nomenclature
In order to explain the theory and construction of propellers it is necessary first to
define the parts of various types of propellers and give the nomenclature associated with the
propeller.
The cross section of a propeller blade is shown in the figure the leading edge of the blade
trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil
shape similar to that of an aeroplane wing; it is through that it is a sm
been reduced in length, width and thickness (small wing shape). When the blade start
rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade
is lifted forward
The nomenclature of an adjustable
propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting
unit for the blades, and it provides mounting structure in which propeller is attached to the
engine propeller shaft. The propeller hub is split on a plane parallel to the plane of rotation of
Propulsion Laboratory Manual (06AEL68)
Department of Aeronautical Engineering, DSCE, Bangalore -78
STUDY OF PERFORMANCE OF A PROPELLER
To study the performance of a propeller at different speeds and measure the thrust force
2) To find the propulsion efficiency of the propeller
Basic Propeller Principle
The aircraft propeller consists of two or more blades and a central hub to which the
blades and are attached. Each blade is essentially of rotating wing. As a
construction, propeller blade produce forces/thrust to pull or push the aero plane
Power to rotate the propeller blades is furnished by the engines. Low powered engine
propeller is mounted on the propeller shaft and that is geared to the engine crank shaft.
Propeller Nomenclature
In order to explain the theory and construction of propellers it is necessary first to
define the parts of various types of propellers and give the nomenclature associated with the
cross section of a propeller blade is shown in the figure the leading edge of the blade
trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil
shape similar to that of an aeroplane wing; it is through that it is a small wing; which has
been reduced in length, width and thickness (small wing shape). When the blade start
rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade
The nomenclature of an adjustable propeller is illustrated in the figure. This is metal
propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting
unit for the blades, and it provides mounting structure in which propeller is attached to the
shaft. The propeller hub is split on a plane parallel to the plane of rotation of
2011-12
34
STUDY OF PERFORMANCE OF A PROPELLER
eds and measure the thrust force
The aircraft propeller consists of two or more blades and a central hub to which the
As a result of their
aero plane through air.
Power to rotate the propeller blades is furnished by the engines. Low powered engine
to the engine crank shaft.
In order to explain the theory and construction of propellers it is necessary first to
define the parts of various types of propellers and give the nomenclature associated with the
cross section of a propeller blade is shown in the figure the leading edge of the blade
trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil
all wing; which has
been reduced in length, width and thickness (small wing shape). When the blade start
rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade
propeller is illustrated in the figure. This is metal
propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting
unit for the blades, and it provides mounting structure in which propeller is attached to the
shaft. The propeller hub is split on a plane parallel to the plane of rotation of
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 35
the propeller to allow for the installation of the blades. The sections of the hubs are held in
place by means of clamping rings secured by means of bolts.
BLADE STATION
Blade stations are designated distances in inches measured along the blade from the centre of
the hub the figure shows the location of a point on the blade at the 42 inches in each station
this division of blade into station provides a convenient means of discussing the performance
of the propeller blade locating blade marking and damage finding the proper point for
measuring the blade angle and locating anti-glare areas
BLADE ANGLE: Blade angle is defined as the angle between the chord particular blade
section and the plane of rotation
BLADE PITCH: Blade pitch is the distance advanced by the propeller in one revolution
GEOMETRIC PITCH: The propeller would have been advanced in one revolution
EXPERIMENTAL MEAN PITCH: The distance traveled by the propeller in one revolution
without producing thrust
EFFECTIVE PITCH: Actual distance advanced by the propeller in one revolution
PITCH DISTRIBUTION: The angle gradually decreases towards the tip and towards the
shank
ANGLE OF ATTACK: This is the angle formed between the chord of the blade and direction
of relative air flow
PROPELLER SLIP: Slip is defined as difference between the geometric pitch and the
effective pitch
FORCES ACTING ON A PROPELLER
1) Thrust force
2) Centrifugal force
3) Torsion or twisting force
4) Aerodynamic twisting force
5) Aerodynamic twisting movement (ATM)
6) Centrifugal twisting movement (CTM)
THRUST FORCE: Thrust force is a thrust load that tends to bend propeller blade forward as
the aircraft is pulled through the air
CENTRIFUGAL FORCE: Centrifugal force is the physical force that tends to throw the
rotating propeller blades away from the hub
TORSION OR TWISTING FORCE: Torsion force is the force of air resistance tends to bend
the propeller blade in a direction that is opposite to the direction of rotation
AERODYNAMIC TWISTING FORCE: It is the force that tends to turn the blade to higher
blade angle
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 36
AERODYNAMIC TWISTING MOMENT: It is the force that tends to turn the blade angle
towards low blade angle
PROPELLER EFFICIENCY: Propeller efficiency has been achieved by use of this aerofoil
section near the tips of the propeller blades and very sharp leading and trailing edge
Propeller efficiency = thrust horsepower / torque horse power
It is the ratio of thrust horse power to the torque horse power. Thrust horse power is the
actual amount of horse power that an engine propeller transforms multiplied by thrust
Specifications:
Type of propeller : Wooden 2- bladed with constant pitch
Dia of the propeller : 680 mm
Motor : D.C Motor, drive by thyristor drive with controller
Thrust : By Linear bearing system connected to load cell and
measured by digital force indictor.
Speed : By Proximity sensor connected to digital speed indicator.
Air flow : By digital Anemometer
Power : By D.C. Voltmeter and D.C. Ammeter
Construction
The basic propeller test rig consists of a wooden propeller with two blades & with a
constant pitch. & it is dynamically balanced. The propeller is coupled to D.C motor &
mounted on a base plate and the whole unit is mounted on linear bearing and it is connected
to load cell for thrust measurement. The speed of the propeller is sensed by a rpm sensor & it
is connected to digital rpm indicator. The power consumed by the propeller is measured by
the D.C. voltmeter and Ammeter. The experiment can be done for different speed. There is a
isolated control panel which houses all the measurement units like digital force indicator,
digital speed indicator, D.C. motor thyristor drive and speed control knob, Voltmeter and
Ammeter. Air flow measurement before and after the propeller is done using handy digital
anemometer.
Procedure
1) Ensure the propeller blade is firmly locked in position and mesh guard is safe enough
to protect.
2) Connect the power cable and observe the ‘MAINS ON’ indicator to glow.
3) Ensure the speed controller knob is set to zero position.
4) Switch on force indicator and press the tare button, to set it to zero and keep it in
normal position.
5) Slowly increase the speed by operating the speed control knob to some desired rpm
value. Max 2000rpm (Max ammeter reading A=8amps)
6) Note down the rpm indicator reading and thrust force reading by putting the switch to
peak position (keep the switch always in normal position while running the test rig).
7) Record the air flow measurement at inlet and outlet of the propeller.
8) Repeat the experiment at different speed.
9) Draw graph of thrust Vs rotational speed, Thrust Vs inlet velocity of air, Thrust Vs
outlet velocity of air, RPM Vs propulsion efficiency.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 37
Precautions
1) It is safe to run the propeller at a fixed pitch and relatively low speed.
2) Before starting, ensure all the screws, bolts and nuts are firmly tight and mesh guard
in secured position.
3) While doing experiment, be always little away from the propeller and control the
speed of the propeller gradually by carefully observing the vibrations.
Table of Reading
S.N. Speed of the
propeller in rpm
Thrust force
In Newton Tact
Air flow measurement in
m/s
Voltmeter
Reading (Volts)
Ammeter Reading
(Amps)
Inlet (Vin) Outlet (Vout)
1 600
2 800
3 1000
4 1200
5 1400
6 1600
7 1800
8 2000
Calculations:
1) Power input to the propeller Pin in KW =
m
IV
η×
×
1000
, Where mη = 75%
2) Theoretical Thrust generated by the propeller Tth in Newton= ( )inoutin VVAV −ρ
Where ρ = Density of air at Room temperature
A= Cross sectional area of Duct, D=700mm
3) Propulsion efficiency






+
=
in
out
p
V
V
1
2
η
Result Table
S.
N.
Speed
in rpm
Power input to the
Propeller in KW
Actual Thrust
(Tact) in N
Theoretical
Thrust (Tth) in N
Propulsion
Efficiency ( pη )
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 38
Experiment No. 4
BOMB CALORIMETER
AIM: To determine the calorific value of solid fuels
APPARATUS: The Bomb Calorimeter mainly consists of the following:
1. Stainless steel Bomb
2. Calorimeter Vessel with Bomb support and insulating base
3. Water Jacket with outer body
4. Lid for water Jacket
5. Stirrer assembly with F.H.P. motor
6. Bomb firing unit with Electronic Digital Temperature Indicator
7. Pellet Press
8. Stand and dial pressure gauge
9. Connecting tubes(copper tubes O2 Cylinder to pressure gauge & pressure gauge
to bomb)
10. Connecting electrical leads(Firing unit to water jacket & water jacket to bomb)
11. Crucible Stainless steel
12. Gas release valve
13. Oxygen cylinder valve
EXPERIMENTAL SETUP:
Figure: Experimental setup of Bomb Calorimeter
DISCRIPTION:
A bomb calorimeter is a type of constant-volume calorimeter used in measuring the
heat of combustion of a particular reaction. Bomb calorimeters have to withstand the large
pressure within the calorimeter as the reaction is being measured. Electrical energy is used to
ignite the fuel; as the fuel is burning, it will heat up the surrounding air, which expands and
escapes through a tube that leads the air out of the calorimeter. When the air is escaping
through the copper tube it will also heat up the water outside the tube. The temperature of the
water allows for calculating calorie content of the fuel.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 39
A Bomb Calorimeter will measure the amount of heat generated when matter is burnt
in a sealed chamber (Bomb) in an atmosphere of pure oxygen gas.
A known amount of the sample is burnt in a sealed chamber. The air is replaced by
pure oxygen. The sample is ignited electrically. As the sample burns, heat is produced. The
rise in temperature is determined. Since, barring heat loss the heat absorbed by calorimeter
assembly and the rise in temperature enables to calculate the heat of combustion of the
sample.
The water equivalent is calculated using the formula
HxM = WxT
Where
W Water equivalent of the calorimeter assembly in calories per degree centigrade
(2330 cal / 0
C)
T Rise in temperature (registered by a sensitive thermometer) in degree centigrade
H Heat of combustion of material in calories per gram
M Mass of sample burnt in grams
PROCEDURE:
1. Install the equipment on a plain flat table near a 230V, 50Hz, 5amps electrical power
source and 15mm tap size water source.
2. Weigh the empty S.S. crucible and record.
3. Weigh exactly 1 gm of powdered dry fuel sample, pour it into the pellet press and press it
to form a briquette (tablet / pellet), put it into the crucible and weigh it again to get the
exact weight of the solid fuel sample.
i.e. weight of (crucible + sample) – (empty crucible)
4. Open the bomb lid, keep it on the stand; insert the S.S. crucible into the metallic ring
provided on one of the electrode stud.
5. Take a piece of ignition wire of about 100 mm length, weigh it and tie it on the electrode
studs, in such a way that the wire touches the fuel pellet, but not the sides of the S.S.
crucible.
6. Insert a piece of cotton thread of known weight on to the ignition wire without disturbing
it.
7. Lift the Bomb lid assembly from the stand, insert it into the S.S. Bomb body and secure it
with the cap.
8. Fill water into the outer shell to its full capacity, insert a glass thermometer with rubber
cork. Keep the insulating base in position inside the shell.
9. Fill oxygen gas to about 20 atmospheres into the Bomb with the help of copper tubes with
end connectors through pressure gauge from an oxygen cylinder (Oxygen cylinder is not
in the scope of supply).
10. Fill water into the calorimeter vessel up to half its capacity and place the assembled
Bomb unit, charged with oxygen into it in position. Top up with more water to bring the
water level in the calorimeter vessel up to the Bomb lid level.
11. Keep the entire vessel assembly on the insulated base already placed in the outer shell.
This should be carried out without disturbing the vessel assembly.
12. Connect the bomb unit to the Bomb firing unit with the electrical leads (connecting wires)
and close the shell lid.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 40
13. Insert the stirrer unit into the calorimeter vessel in proper position through the shell lid
and secure it; connect the stirrer unit with the firing unit, also insert the thermocouple
sensor into the calorimeter vessel through the shell lid and connect it to the firing unit.
14. Connect the Bomb firing unit to an electrical source of 230v, 50Hz, 5 amps keeping all
the switches on the firing unit in “OFF” position.
15. Switch “ON” the main switch of the firing unit. Now the temperature indicator indicates
the temperature sensed by the thermocouple.
16. Switch “ON” the stirrer unit.
17. Press the “green” button on the firing unit to check the continuity in the Bomb unit,
observe the indicator glow.
18. Wait till the temperature in the calorimeter vessel, stabilize and record it as initial
temperature. Press the “red” button on the firing unit to fire the sample inside the Bomb.
19. Now the temperature of the water in the calorimeter vessel starts rising, note and record
the rise in temperature at every one-min. interval until the rise in temperature stabilizes or
starts dropping.
20. Tabulate all the readings and calculate the calorific value of the solid fuel under test.
21. To close the experiment switch “OFF” the stirrer and main switch, open the shell lid and
take out the Bomb assembly from the calorimeter vessel. Release all the flue gases from
the Bomb with the help of release valve, unscrew the cap open the lid and observe all the
fuel sample is burnt completely.
22. Clean the Bomb and crucible with clean fresh water and keep it dry.
GIVEN DATA:
1. Weight of nichrome wire taken (10 cm weighs aprox) = 18.4 mg
2. Weight of the cotton thread (10 cm weighs aprox) = 5 mg
OBSERVATION:
1. Weight of the empty SS crucible, m1 = gm
2. Weight of the Benzoic acid sample taken, m2 = gm
3. Weight of Benzoic acid sample pallet and weight of the crucible, m3 = gm
4. Initial temperature of water before firing, T1 = o
C
5. Final temperature of water after firing (after 8 to 10 min), T2 = o
C
CALCULATION:
Actual weight of the sample (M) = m3-m1= gm
Maximum rise in temperature (T) = T2-T1 = o
C
To calculate water equivalent of calorimeter:
( )
T
EEMH
W 21 ++×
=
Where;
Water equivalent of Calorimeter (W) in Cal/ o
C
Calorific value of Standard Benzoic Acid (H) = 6319 Cal /grm
Heat liberated by Nichrome wire (E1) =0.335 Cal/mg X weight of Nichrome wire
Heat liberated by cotton thread (E2) = 4.180 Cal/mg X weight of cotton thread
T= Rise in temperature due to combustion of solid fuel inside the Bomb 0
C.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 41
Water equivalent of calorimeter is found to be W= 2330 Cal/ o
C under standardization
experiment.
To find the calorific value of given sample:
( ) ( )
M
EETW
CVS
21 +−×
=
Where CVs is Calorific value of given sample in Cal/o
C
RESULT:
Calorific value of given sample is CVs= Cal/o
C
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 42
Experiment No.5
BOYS GAS CALORIMETER
AIM: To determine the calorific value of gaseous fuel by Boy’s Gas Calorimeter.
APPARATUS:
Gas calorimeter, gas cylinder (small), digital weighing balance, Rotameter, control valves,
pipe connections and Temperature indicator with Thermocouples (RTD).
DISCRIPTION:
This calorimeter is intended for the purpose of determining, the “Calorific Value of
Gaseous Fuel”, experimentally. The method is based on heat transfer from burning the known
quantity of gaseous fuel for heating the known quantity of water that circulates in a copper
coil heat exchanger. With the assumption that the heat absorbed by the circulating water is
equal to the heat released from the gaseous fuel, is accurate enough for calculation of
calorific value.
The gaseous fuel from the cylinder, which is kept on a weighing scale passes through
the pipe connected to the burner of the calorimeter with a control valve. Water connection
from a water source of 15-mm tap size is connected to the calorimeter through a Rotameter to
circulate through the calorimeter. Temperature measurement is made on a digital temperature
Indicator with RTD sensors located at inlet and outlet water connections.
Weight of gas burnt is directly indicated by the digital weighing scale in Kg. Amount
of water flowing through the calorimeter is indicated by the Rotameter in LPM. The Digital
temperature indicator indicates the inlet and outlet water temperature.
PROCEDURE:
a) Install the equipment near a 230V, 50Hz, 5amps, Single-phase power source (power
socket) and an un interrupted water source of 15 mm tap size.
b) Keep the gas cylinder on the weighing scale, connect the rubber tube with regulator to
gas cylinder and calorimeter. Keep the regulator closed.
c) Connect the un interrupted water source to the inlet of the Rotameter through control
valve with a suitable flexible hose and the out let to drain.
d) Switch “on” the electrical main switch as well as the digital balance switch. Now the
digital balance indicates some reading. Tare the cylinder weight to “zero”.
e) Open the gas control valve, allow water into the calorimeter by opening Rotameter
control valve, as the water starts flowing into the calorimeter ignition takes place
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 43
automatically and starts burning. Adjust the water flow rate to any desired value by
operating the Rota meter control valve and allow the calorimeter to stabilize.
f) Note down the readings indicated by the digital balance, Rota meter and temperature
indicator (inlet & outlet).
g) Repeat the experiment by changing the flow rate of water.
h) Tabulate the readings and calculate the calorific value of the gaseous fuel.
DATA GIVEN:
Density of water (ρ) = 1gm/cc
1 liter of water = 1kg of water
TABULAR COLUMN:
Sl.
No.
Water flow
Rate
Weight
of gas in Kg
Difference
w=w2-w1
inKg
Timeforw
Kg(t)in
sec
Gasflow
(Wf)Kg/sec
Water
Temperature
Calorific
Value Cv
Kgcal / kgTin
0
C
Tout
0
C
∆∆∆∆t
0
CLPM LPS Kg/sec
(Ww)
Initial
(w1)
Final
(w2)
1. 2.5
2. 2.0
3. 1.5
4. 1.0
5. 0.5
CALCULATION:
1) Water flow rate in Liters per Second (LPS) = LPM/60
2) Water flow rate in Kg/S (Ww)= LPS;Since 1 liter = 1kg of water
3) Gas flow rate in Kg/S (Wf) = w/t
4) Change in water temperature in o
C ∆t = Tout - Tin
5) The calorific value of gaseous fuel in K Cal/Kg
f
ww
v
W
tCpW
C
∆××
=
Where,
Ww = Weight of water flowing through Calorimeter in Kg/sec (1 Kg=1 lit water)
Cpw = Specific heat of water is 1 Kcal / Kg 0
C
∆t = Difference between water inlet and outlet temperature
Wf = Weight of Gaseous fuel burnt in Kg/sec
RESULT:
Calorific value of given gaseous fuel is = K Cal/Kg
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 44
Experiment No. 6
STUDY OF FREE JET
AIM: To determine the velocity profile (or decaying velocity) of the free jet of different sizes
INTRODUCTION:
A high velocity fluid stream, forced under pressure, out of a small diameter opening such as a
nozzle is called a jet. The Jet of the fluid has been extensively studied for its numerous
occurrences in the engineering system including flow through an opening. The flow, of jet
differs from the other kind of fluid flow because of jet is surrounded in one or more sides by
a free boundary of the same fluid. The free air jet is a term used to describe a flow of air
using an opening or a nozzle into an air space where the static pressure to influence the flow
pattern and the static pressure of surrounding space. As the jet leaves the opening, a shear
layer develops around its boundary. This is usually referred to as “free stream layer”.
Velocity of the jet is calculated using in the formula, a
ghV 2=
In general, the free jet is formed when fluid is discharged from a nozzle or slot into
large stagnant environments. The entrainment of the jet on the stagnant environments makes
the jet width grow along the stream wise direction to some distance and finally dissipate.
The development of the free jet can be divided into four different zones according to
the decay of centerline velocity, as shown in Figure. In the first zone (potential core), the
centerline velocity is equal to inlet jet velocity where uniform velocity is assumed. The
second zone is called the developed zone where the centerline velocity begins to decrease.
Beyond these zones is a fully developed or established zone. Note that the irregularities of the
edges are due to the mixing process and entrainments of the flow from the still ambient air.
The last zone is called the terminal zone in which the centerline velocity rapidly decreases.
Fig. Sketch of the free jet
DISCRIPTION ABOUT THE SETUP
The setup basically consists of blower unit, a venture section (test section), orifice
arrangement, wall jet arrangement, and flow measurement on control panel consisting of
blower starter console, Mains ON Indicator, Differential manometer & multibank manometer
& discharge measurement with orifice plate. The blower unit coupled to A.C motor and
discharge can be controlled by Inlet valve plate closing. This blower unit is fixed below the
control panel and it is connected to the section by a rubber hose and pipe line. The venture
section or test section unit consists of an inlet and outlet conical section in between settling
chamber with a Honeycomb and mesh so that a laminar and constant air velocity is achieved.
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 45
Nozzle with pressure tapings (10no) & connected to multibank manometer. The velocity of
jet is measured by a pitot tube with X-Y-Z co-ordinate measurement arrangement. The wall
jet consists of a M.S place with adjustable positioning to the orifice.
Jet diameter, d= 15mm Z
Y
H V
H
X
PROCEDURE:
1) Switch on the mains and observe the red indicator is ON, then Switch on console and
blower.
2) Then slowly operate the inlet plate and lock to some position.
3) Then scan the pitot tube across the orifice & note down the readings.
4) Then move the pitot tube in X direction slowly and note down the flow readings.
5) Repeat the experiment for different flow.
6) Repeat the procedure for different values of Y axis also.
7) For wall jet experiments bring the wall near the orifice and note down the force exerted
by the jet on the wall at different positions of X axis.
8) Draw a graph of velocity Vs X distance, at different values of Y- axis.
OBSERVATION:
Water tube manometer reading, h1 = mm
Water tube manometer reading, h2 = mm
Difference in water column of water tube manometer: hw = h1~h2 = in meters
Atmospheric pressure, pa = 1.01325 Bar = 1.01325x105
N/m2
Real gas constant, R = 287 J/Kgo
K
Room temperature, Ta = o
C
Acceleration due to gravity, g= 9.81m/s2
CALCULATIONS:
1) Discharge through the orifice Qin = ad gh
d
C 2
4
2
π
m3
/s
where d= 25mm= .025m
g= 9.81m/s2
a
h
h ww
a
ρ
ρ
= in meters of air
a
a
air
RT
p
=ρ
Where airρ = Density of air in Kg/m3
pa = Atmospheric pressure = 1.01325 Bar = 1.01325x105
N/m2
R = Real gas constant = 287 J/Kgo
K
Ta = Room temperature
Propulsion Laboratory Manual (06AEL68) 2011-12
Department of Aeronautical Engineering, DSCE, Bangalore -78 46
2) Velocity of the jet is calculated using the formula, a
ghV 2=
Here, haρa=hmercuryρmercury , or
a
h
h mm
a
ρ
ρ
=
Where, ρm = Densisty of mercury = 13550 Kg/m3
TABULAR COLUMN:
S.
N.
Distance
from
jet in mm
Mercury manometer reading at
different distances along Y direction
(hmercury) in mm
h1 h2 h= h1~h2
1 X=0mm At y=
At y=
At y=
At y=
At y=
At y=
At y=
2 X=20mm At y=
At y=
At y=
At y=
At y=
At y=
At y=
3 X=40mm At y=
At y=
At y=
At y=
At y=
At y=
At y=
4 X=60mm At y=
At y=
At y=
At y=
At y=
At y=
At y=
RESULTS:
1) Discharge through the orifice, Qin = m3
/s
2) Velocity of the jet at the centre line, Vcenter = m/s
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Aircraft Propulsion Lab Manual

  • 1. DEPARTMENT OF AERONAUTICAL ENGINEERING DAYANANDA SAGAR COLLEGE OF ENGINEERING AIRCRAFT PROPULSION LABORATORY MANUAL Sub Code: 06AEL PREPARED BY DEPARTMENT OF AERONAUTICAL ENGINEERING DAYANANDA SAGAR COLLEGE OF ENGINEERING AIRCRAFT PROPULSION LABORATORY MANUAL Sub Code: 06AEL68 (VTU) 2011-2012 BY : HAREESHA N GOWDA M.Tech, (Ph.D) Lecturer Department of Aeronautical Engineering DSCE, Bangalore-78 DEPARTMENT OF AERONAUTICAL ENGINEERING DAYANANDA SAGAR COLLEGE OF ENGINEERING AIRCRAFT PROPULSION LABORATORY MANUAL M.Tech, (Ph.D) Aeronautical Engineering
  • 2. TABLE OF CONTENTS S.N. CONTENTS Page No. 1 Syllabus as per VTU 1 2 List of Experiments 2 3 Study Of Piston Engines 3 4 Study Of Jet Engine 8 5 Study Of An Aircraft Computerized Gas Turbine 19 6 Study of forced convective heat transfer over a flat plate 29 7 Study Of Performance Of A Propeller 34 8 Bomb Calorimeter 38 9 Boys gas calorimeter 42 10 Study Of Free Jet 44 11 Measurement Of Burning Velocity Of A Premixed Flame 47 12 Measurement Of Nozzle Flow 50 13 Viva Questions 53
  • 3. ACKNOWLEDGEMENT Before introducing this aircraft propulsion laboratory manual, I would like to thank the people without whom the success of this manual would have been only a dream. I express my deep sense of gratitude and indebtedness to Wg Cdr M.R. Vaggar, HOD, Dept of Aeronautical Engineering, Dayananda Sagar College of Engineering for his valuable guidance, continuous assistance and encouragement throughout the preparation of this manuscript. I express my sincere thanks to Sharavanna, Lab Instructor who helped me in preparing the sketches of the description of the setup. I also express my indebtedness to Mr. Dayananda, M/S Legion Brothers, Bangalore and Mr. Vishanath, NewTech Engineers, Bangalore who have provided their equipment manuals and valuable suggestions for the preparation this manual. I, also thank my colleagues and students who helped directly or indirectly in preparing this manual. Any suggestions to improve the technical contents of this manual are welcome. Please write to hareeshang@gmail.com for any corrections and criticisms.
  • 4. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 1 SYLLABUS AS PER VTU PROPULSION LABORATORY Subject Code : 06AEL68 IA Marks : 25 No. of Lecture Hrs/Week : 03 Exam Hours : 03 Total no. of Lecture Hrs. : 42 Exam Marks : 50 LIST OF EXPERIMENTS 1) Study of an aircraft piston engine. (Includes study of assembly of sub systems, various components, their functions and operating principles) 2) Study of an aircraft jet engine (Includes study of assembly of sub systems, various components, their functions and operating principles) 3) Study of forced convective heat transfer over a flat plate. 4) Cascade testing of a model of axial compressor blade row. 5) Study of performance of a propeller. 6) Determination of heat of combustion of aviation fuel. 7) Study of free jet 8) Measurement of burning velocity of a premixed flame. 9) Fuel-injection characteristics 10) Measurement of nozzle flow.
  • 5. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 2 LIST OF EXPERIMENTS 1) Study of an aircraft jet engine 2) Study of forced convective heat transfer over a flat plate. 3) Cascade testing of a model of axial compressor blade row. 4) Study of performance of a propeller. 5) Determination of heat of combustion of solid fuel using bomb calorimeter 6) Determination of heat of combustion of gaseous fuel using boys calorimeter 7) Study of free jet 8) Measurement of burning velocity of a premixed flame. 9) Fuel-injection characteristics 10) Measurement of nozzle flow.
  • 6. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 3 STUDY OF PISTON ENGINES INTRODUCTION A Piston engine is a heat engine that uses one or more pistons to convert pressure into a rotating motion. The main types are the internal combustion engine used extensively in motor vehicles, the steam engine which was the mainstay of the industrial revolution and the niche application Stirling engine. There may be one or more pistons. Each piston is inside a cylinder, into which a gas is introduced, either already hot and under pressure (steam engine), or heated inside the cylinder either by ignition of a fuel air mixture (internal combustion engine) or by contact with a hot heat exchanger in the cylinder (Stirling engine). The hot gases expand, pushing the piston to the bottom of the cylinder. The piston is returned to the cylinder top (Top Dead Centre) either by a flywheel or the power from other pistons connected to the same shaft. In most types the expanded or "exhausted" gases are removed from the cylinder by this stroke. The exception is the Stirling engine, which repeatedly heats and cools the same sealed quantity of gas. In some designs the piston may be powered in both directions in the cylinder in which case it is said to be double acting. COMPONENTS AND THEIR FUNCTIONS The major components seen are connecting road, crank shaft(swash plate), crank case, piston rings, spark plug, cylinder, flywheel, crank pin and valves or ports. In all types the linear movement of the piston is converted to a rotating movement via a connecting rod and a crankshaft or by a swash plate. A flywheel is often used to ensure smooth rotation. The more cylinders a reciprocating engine has, the more vibration-free (smoothly) it can run also the higher the combined piston displacement volume it has the more power it is capable of producing. A seal needs to be made between the sliding piston and the walls of the cylinder so that the high pressure gas above the piston does not leak past it and reduce the efficiency of the engine. This seal is provided by one or more piston rings. These are rings made of a hard metal which are sprung into a circular grove in the piston head. The rings fit tightly in the groove and press against the cylinder wall to form a seal. ENGINE TERMINOLOGY Stroke: Either the up or down movement of the piston from the top to the bottom or bottom to top of the cylinder (So the piston going from the bottom of the cylinder to the top would be 1 stroke, from the top back to the bottom would be another stroke) Suction: As the piston travels down the cylinder head, it 'sucks' the fuel/air mixture into the cylinder. This is known also as 'Induction'. Compression: As the piston travels up to the top of the cylinder head, it 'compresses' the fuel/air mixture from the carburetor in the top of the cylinder head, making the fuel/air mix ready for igniting by the spark plug. This is known as 'Compression'. Ignition: When the spark plug ignites the compressed fuel/air mixture, sometimes referred to as the power stroke. Exhaust: As the piston returns back to the top of the cylinder head after the fuel/air mix has been ignited, the piston pushes the burnt 'exhaust' gases out of the cylinder & through the exhaust system.
  • 7. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 4 A VERY BASIC 2 STROKE ENGINE CYCLE Stroke Piston Direction Actions Occurring during This Stroke Explanation Stroke 1 Piston travels up the cylinder barrel Induction & Compression As the Piston travels up the barrel, fresh fuel/air mix is sucked into the crankcase (bottom of the engine) & the fuel/air mix in the cylinder (top of the engine) is compressed ready for ignition Stroke 2 Piston travels down the cylinder barrel Ignition & Exhaust The spark plug ignites the fuel/air mix in the cylinder, the resulting explosion pushes the piston back down to the bottom of the cylinder, as the piston travels down, the transfer port openings are exposed & the fresh fuel/air mix is sucked from the crankcase into the cylinder. As the fresh fuel/air mix is drawn into the cylinder, it forces the spent exhaust gases out through the exhaust port. A VERY BASIC 4 STROKE ENGINE CYCLE Stroke Piston Direction Inlet & Exhaust Valve Positions Actions Occurring During This Stroke Explanation Stroke 1 Piston travels down the cylinder barrel Inlet valve open/Exhaust valve colsed Induction stroke As the Piston travels down the cylinder barrel, the inlet valve opens & fresh fuel/air mixture is sucked into the cylinder Stroke 2 Piston travels up the cylinder barrel Inlet & exhaust valve closed Compression stroke As the piston travels back up the cylinder, the fresh fuel/air mix is compressed ready for ignition Stroke 3 Piston travels down the cylinder barrel Inlet & exhaust valve closed Ignition (power) stroke The spark plug ignites the compressed fuel/air mix, the resulting explosion pushes the piston back to the bottom of the cylinder Stroke 4 Piston travels up the cylinder barrel Inlet valve closed/Exhaust valve open Exhaust stroke As the piston travels back up the cylinder barrel, the spent exhaust gases are forced out of the exhaust valve
  • 8. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 5 TYPES OF PISTON ENGINES It is common for such engines to be classified by the number and alignment of cylinders and the total volume of displacement of gas by the pistons moving in the cylinders usually measured in cubic centimeters (cc). IN-LINE ENGINE This type of engine has cylinders lined up in one row. It typically has an even number of cylinders, but there are instances of three- and five- cylinder engines. An in-line engine may be either air cooled or liquid cooled. It is better suited for streamlining. If the engine crankshaft is located above the cylinders, it is called an inverted engine. Advantages of mounting the crankshaft this way include shorter landing gear and better pilot visibility. An in-line engine has a higher weight-to-horsepower ratio than other aircraft engines. A disadvantage of this type of engine is that the larger it is, the harder it is to cool. Due to this, airplanes that use an inline engine use a low- to medium-horsepower engine, and are typically used by light aircraft. Figure: Inline Engine OPPOSED ENGINE A horizontally opposed engine, also called a flat or boxer engine has two banks of cylinders on opposite sides of a centrally located crankcase. Figure: A ULPower UL260i horizontally opposed air-cooled aero engine The engine is either air-cooled or liquid-cooled, but air-cooled versions predominate. Opposed engines are mounted with the crankshaft horizontal in airplanes, but may be
  • 9. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore mounted with the crankshaft vertical in forces tend to cancel, resulting in a smooth running engine. Unlike a opposed engine does not experience any problems V-TYPE ENGINE Cylinders in this engine are arranged in two in from each other. The vast majority of V engines are water Figure: The V design provides a higher power providing a small frontal area. Perhaps the most famous example of this design is the legendary Rolls-Royce Merlin others, the Spitfires that played a major role in the RADIAL ENGINE This type of engine has one or more rows of cylinders arranged in a circle around a centrally located crankcase. Figure: A Pratt & Whitney R Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 mounted with the crankshaft vertical in helicopters. Due to the cylinder layout, reciprocating forces tend to cancel, resulting in a smooth running engine. Unlike a opposed engine does not experience any problems with hydrostatic lock.[citation needed ngine are arranged in two in-line banks, tilted 30 from each other. The vast majority of V engines are water-cooled. Figure: A Rolls-Royce Merlin V-12 Engine The V design provides a higher power-to-weight ratio than an inline engine, w providing a small frontal area. Perhaps the most famous example of this design is the Royce Merlin engine, a 27-litre (1649 in3) 60° V12 engine that played a major role in the Battle of Britain. This type of engine has one or more rows of cylinders arranged in a circle around a Figure: A Pratt & Whitney R-2800 Engine 2011-12 6 . Due to the cylinder layout, reciprocating forces tend to cancel, resulting in a smooth running engine. Unlike a radial engine, an citation needed] line banks, tilted 30-60 degrees apart weight ratio than an inline engine, while still providing a small frontal area. Perhaps the most famous example of this design is the litre (1649 in3) 60° V12 engine used in, among This type of engine has one or more rows of cylinders arranged in a circle around a
  • 10. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 7 Each row must have an odd number of cylinders in order to produce smooth operation. A radial engine has only one crank throw per row and a relatively small crankcase, resulting in a favorable power-to-weight ratio. Because the cylinder arrangement exposes a large amount of the engine's heat-radiating surfaces to the air and tends to cancel reciprocating forces, radials tend to cool evenly and run smoothly. The lower cylinders, which are under the crankcase, may collect oil when the engine has been stopped for an extended period. If this oil is not cleared from the cylinders prior to starting the engine, serious damage due to hydrostatic lock may occur. In military aircraft designs, the large frontal area of the engine acted as an extra layer of armor for the pilot. However, the large frontal area also resulted in an aircraft with a blunt and aerodynamically inefficient profile. ROTARY ENGINE Early in World War I, when aircraft were first being used for military purposes, it became apparent that existing inline engines were too heavy for the amount of power needed. Aircraft designers needed an engine that was lightweight, powerful, cheap, and easy to manufacture in large quantities. The rotary engine met these goals. Rotary engines have all the cylinders in a circle around the crankcase like a radial engine (see below), but the difference is that the crankshaft is bolted to the airframe, and the propeller is bolted to the engine case. Figure:Le Rhone 9C rotary aircraft engine. The entire engine rotates with the propeller, providing plenty of airflow for cooling regardless of the aircraft's forward speed. Some of these engines were a two-stroke design, giving them a high specific power and power-to-weight ratio. Unfortunately, the severe gyroscopic effects from the heavy rotating engine made the aircraft very difficult to fly. The engines also consumed large amounts of castor oil, spreading it all over the airframe and creating fumes which were nauseating to the pilots. Engine designers had always been aware of the many limitations of the rotary engine. When the static style engines became more reliable, gave better specific weights and fuel consumption, the days of the rotary engine were numbered.
  • 11. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore STUDY OF BRAYTON CYCLE: A Brayton-type engine consists of three components: 1. A gas compressor 2. A mixing chamber 3. An expander In the original 19th-century Brayton engine, ambient air is drawn into a piston compressor, where it is compressed runs through a mixing chamber where fuel is added, an compression), pressurized air and fuel mixture is then ignited in an expansion cylinder and energy is released, causing the heated air and combustion products to expand through a piston/cylinder; another ideally isentropic process. Some of the work extracted by piston/cylinder is used to drive the compressor through a crankshaft arrangement. The term Brayton cycle has more recently been given to the three components: 1. A gas compressor 2. A burner (or combustion 3. An expansion turbine IDEAL BRAYTON CYCLE: Isentropic process - Ambient air is drawn into the compressor, where it is pressurized. isobaric process - The compressed air then runs through a combustion chamber, where fuel is burned, heating that air is open to flow in and out. isentropic process - The heated, pressurized air then gives through a turbine (or series of turbines). Some of the work extracted by the turbine is used to drive the compressor. isobaric process - Heat rejection (in the atmosphere). ACTUAL BRAYTON CYCLE: adiabatic process - Compression. isobaric process - Heat addition. adiabatic process - Expansion. isobaric process - Heat rejection. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 STUDY OF JET ENGINE consists of three components: gas compressor A mixing chamber century Brayton engine, ambient air is drawn into a piston compressed; ideally an isentropic process. The compressed air then runs through a mixing chamber where fuel is added, an isobaric process ssion), pressurized air and fuel mixture is then ignited in an expansion cylinder and energy is released, causing the heated air and combustion products to expand through a piston/cylinder; another ideally isentropic process. Some of the work extracted by piston/cylinder is used to drive the compressor through a crankshaft arrangement. The term Brayton cycle has more recently been given to the gas turbine engine. This also has A gas compressor combustion chamber) expansion turbine CLE: Ambient air is drawn into the compressor, where it is pressurized. The compressed air then runs through a combustion chamber, where fuel is burned, heating that air—a constant-pressure process, since the chamber is open to flow in and out. The heated, pressurized air then gives up its energy, expanding through a turbine (or series of turbines). Some of the work extracted by the turbine is used to drive the compressor. Heat rejection (in the atmosphere). ACTUAL BRAYTON CYCLE: Compression. Heat addition. Expansion. Heat rejection. Figure: Idealized Brayton cycle 2011-12 8 century Brayton engine, ambient air is drawn into a piston . The compressed air then isobaric process. The heated (by ssion), pressurized air and fuel mixture is then ignited in an expansion cylinder and energy is released, causing the heated air and combustion products to expand through a piston/cylinder; another ideally isentropic process. Some of the work extracted by the piston/cylinder is used to drive the compressor through a crankshaft arrangement. engine. This also has Ambient air is drawn into the compressor, where it is pressurized. The compressed air then runs through a combustion chamber, pressure process, since the chamber up its energy, expanding through a turbine (or series of turbines). Some of the work extracted by the turbine is
  • 12. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Since neither the compression nor the expansion can be truly isentropic, losses through the compressor and the expander represent sources of inescapable working general, increasing the compression ratio output of a Brayton system. The efficiency of the ideal Brayton cycle is , where γ is the heat capacity ratio Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure 2 indicates how the specific power output changes with an increase in the gas turbine inlet temperature for two different pressure ratio values. Figure 1: Brayton cycle efficiency JET ENGINE: A jet engine is a reaction engine thrust by jet propulsion in accordance with jet engines includes turbojets, engines are internal combustion engines In common parlance, the term breathing jet engine (a duct engine (rotating) air compressor powered by a providing thrust via a propelling nozzle aircraft for long distance travel. Early jet aircraft used inefficient for subsonic flight. Modern subsonic jet aircraft usually use engines which offer high speed with fuel efficiency comparable (over long distances) to piston and propeller aero engines TYPES There are a large number of different types of jet engines, all of which achieve forward thrust from the principle of jet propulsion. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Since neither the compression nor the expansion can be truly isentropic, losses through the compressor and the expander represent sources of inescapable working compression ratio is the most direct way to increase the overall power ideal Brayton cycle is , heat capacity ratio. Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure cates how the specific power output changes with an increase in the gas turbine inlet temperature for two different pressure ratio values. Figure 1: Brayton cycle efficiency Figure 2: Brayton cycle specific power output reaction engine that discharges a fast moving jet in accordance with Newton's laws of motion. This broad definition of , turbofans, rockets, ramjets, and pulse jets. In general, most jet internal combustion engines, but non-combusting forms also exist. common parlance, the term jet engine loosely refers to an internal duct engine). These typically consist of an engine with a rotary (rotating) air compressor powered by a turbine ("Brayton cycle"), with the leftover powe propelling nozzle. These types of jet engines are primarily used by for long distance travel. Early jet aircraft used turbojet engines which were relatively . Modern subsonic jet aircraft usually use high which offer high speed with fuel efficiency comparable (over long distances) to engines. There are a large number of different types of jet engines, all of which achieve forward thrust from the principle of jet propulsion. 2011-12 9 Since neither the compression nor the expansion can be truly isentropic, losses through the compressor and the expander represent sources of inescapable working inefficiencies. In is the most direct way to increase the overall power Figure 1 indicates how the cycle efficiency changes with an increase in pressure ratio. Figure cates how the specific power output changes with an increase in the gas turbine inlet Figure 2: Brayton cycle specific power output jet which generates . This broad definition of . In general, most jet combusting forms also exist. internal combustion air of an engine with a rotary "), with the leftover power . These types of jet engines are primarily used by jet engines which were relatively high-bypass turbofan which offer high speed with fuel efficiency comparable (over long distances) to There are a large number of different types of jet engines, all of which achieve forward thrust
  • 13. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore AIRBREATHING: Commonly aircraft are propelled by air engines that are in use are turbofan below the speed of sound. TURBINE POWERED: Gas turbines are rotary engines that extract energy from a flow of combustion gas. They have an upstream compressor coupled to a downstream turbine with a combustion chamber in-between. In aircraft engines, those three core "gas generator.” There are many different variations of gas turbines, but they all use a gas generator system of some type. TURBOJET: Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Commonly aircraft are propelled by air breathing jet engines. Most air turbofan jet engines which give good efficiency at speeds just are rotary engines that extract energy from a flow of combustion gas. They have an upstream compressor coupled to a downstream turbine with a combustion between. In aircraft engines, those three core components are often called the There are many different variations of gas turbines, but they all use a gas generator system of some type. Figure: Turbojet engine 2011-12 10 breathing jet engines. Most air breathing jet jet engines which give good efficiency at speeds just are rotary engines that extract energy from a flow of combustion gas. They have an upstream compressor coupled to a downstream turbine with a combustion components are often called the There are many different variations of gas turbines, but they all use a gas
  • 14. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 11 A turbojet engine is a gas turbine engine that works by compressing air with an inlet and a compressor (axial, centrifugal, or both), mixing fuel with the compressed air, burning the mixture in the combustor, and then passing the hot, high pressure air through a turbine and a nozzle. The compressor is powered by the turbine, which extracts energy from the expanding gas passing through it. The engine converts internal energy in the fuel to kinetic energy in the exhaust, producing thrust. All the air ingested by the inlet is passed through the compressor, combustor, and turbine, unlike the turbofan engine. The turbojet is the oldest kind of general-purpose airbreathing jet engine. Two engineers, Frank Whittle in the United Kingdom and Hans von Ohain in Germany, developed the concept independently into practical engines during the late 1930s. Turbojets consist of an air inlet, an air compressor, a combustion chamber, a gas turbine (that drives the air compressor) and a nozzle. The air is compressed into the chamber, heated and expanded by the fuel combustion and then allowed to expand out through the turbine into the nozzle where it is accelerated to high speed to provide propulsion. Turbojets are quite inefficient if flown below about Mach 2[citation needed] and very noisy. Most modern aircraft use turbofans instead for economic reasons. Turbojets are still very common in medium range cruise missiles, due to their high exhaust speed, low frontal area and relative simplicity. DESIGN Figure: Schematic diagram showing the operation of a centrifugal flow turbojet engine The compressor is driven via the turbine stage and throws the air outwards, requiring it to be redirected parallel to the axis of thrust. AIR INTAKE Preceding the compressor is the air intake (or inlet). It is designed to be as efficient as possible at recovering the ram pressure of the air stream tube approaching the intake. The air leaving the intake then enters the compressor. The stators (stationary blades) guide the airflow of the compressed gases.
  • 15. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 12 COMPRESSOR The compressor is driven by the turbine. The compressor rotates at very high speed, adding energy to the airflow and at the same time squeezing (compressing) it into a smaller space. Compressing the air increases its pressure and temperature. In most turbojet-powered aircraft, bleed air is extracted from the compressor section at various stages to perform a variety of jobs including air conditioning/pressurization, engine inlet anti-icing and turbine cooling. Bleeding air off decreases the overall efficiency of the engine, but the usefulness of the compressed air outweighs the loss in efficiency. Several types of compressor are used in turbojets and gas turbines in general: axial, centrifugal, axial-centrifugal, double-centrifugal, etc. Early turbojet compressors had overall pressure ratios as low as 5:1 (as do a lot of simple auxiliary power units and small propulsion turbojets today). Aerodynamic improvements, plus splitting the compression system into two separate units and/or incorporating variable compressor geometry, enabled later turbojets to have overall pressure ratios of 15:1 or more. For comparison, modern civil turbofan engines have overall pressure ratios of 44:1 or more. After leaving the compressor section, the compressed air enters the combustion chamber. Figure: Schematic diagram showing the operation of an axial flow turbojet engine COMBUSTION CHAMBER: The burning process in the combustor is significantly different from that in a piston engine. In a piston engine the burning gases are confined to a small volume and, as the fuel burns, the pressure increases dramatically. In a turbojet the air and fuel mixture passes unconfined through the combustion chamber. As the mixture burns its temperature increases dramatically, but the pressure actually decreases a few percent. The fuel-air mixture must be brought almost to a stop so that a stable flame can be maintained. This occurs just after the start of the combustion chamber. The aft part of this flame front is allowed to progress rearward. This ensures that all of the fuel is burned, as the flame becomes hotter when it leans out, and because of the shape of the combustion chamber the flow is accelerated rearwards. Some pressure drop is required, as it is the reason why the expanding gases travel out the rear of the engine rather than out the front. Less than 25% of
  • 16. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 13 the air is involved in combustion, in some engines as little as 12%, the rest acting as a reservoir to absorb the heating effects of the burning fuel. Another difference between piston engines and jet engines is that the peak flame temperature in a piston engine is experienced only momentarily in a small portion of the full cycle. The combustor in a jet engine is exposed to the peak flame temperature continuously and operates at a pressure high enough that a stoichiometric fuel-air ratio would melt the can and everything downstream. Instead, jet engines run a very lean mixture, so lean that it would not normally support combustion. A central core of the flow (primary airflow) is mixed with enough fuel to burn readily. The cans are carefully shaped to maintain a layer of fresh unburned air between the metal surfaces and the central core. This unburned air (secondary airflow) mixes into the burned gases to bring the temperature down to something a turbine can tolerate. TURBINE: Hot gases leaving the combustor are allowed to expand through the turbine. Turbines are usually made up of high temperature metals such as inconel to resist the high temperature, and frequently have built-in cooling channels. In the first stage the turbine is largely an impulse turbine (similar to a pelton wheel) and rotates because of the impact of the hot gas stream. Later stages are convergent ducts that accelerate the gas rearward and gain energy from that process. Pressure drops, and energy is transferred into the shaft. The turbine's rotational energy is used primarily to drive the compressor. Some shaft power is extracted to drive accessories, like fuel, oil, and hydraulic pumps. Because of its significantly higher entry temperature, the turbine pressure ratio is much lower than that of the compressor. In a turbojet almost two-thirds of all the power generated by burning fuel is used by the compressor to compress the air for the engine. NOZZLE: After the turbine, the gases are allowed to expand through the exhaust nozzle to atmospheric pressure, producing a high velocity jet in the exhaust plume. In a convergent nozzle, the ducting narrows progressively to a throat. The nozzle pressure ratio on a turbojet is usually high enough for the expanding gases to reach Mach 1.0 and choke the throat. Normally, the flow will go supersonic in the exhaust plume outside the engine. If, however, a convergent-divergent de Laval nozzle is fitted, the divergent (increasing flow area) section allows the gases to reach supersonic velocity within the nozzle itself. This is slightly more efficient on thrust than using a convergent nozzle. There is, however, the added weight and complexity since the convergent-divergent nozzle must be fully variable in its shape to cope with changes in gas flow caused by engine throttling. AFTERBURNER: An afterburner or "reheat jetpipe" is a device added to the rear of the jet engine. It provides a means of spraying fuel directly into the hot exhaust, where it ignites and boosts available thrust significantly; a drawback is its very high fuel consumption rate. Afterburners are used almost exclusively on supersonic aircraft – most of these are military aircraft. The two supersonic civilian transports, Concorde and the TU-144, also utilized afterburners but these two have now been retired from service. Scaled Composites White Knight, a carrier aircraft for the experimental Space Ship One suborbital spacecraft, also utilizes an afterburner. THRUST REVERSER: A thrust reverser is, essentially, a pair of clamshell doors mounted at the rear of the engine which, when deployed, divert thrust normal to the jet engine flow to help slow an
  • 17. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore aircraft upon landing. They are often used in conjunction with deployment of a thrust reverser during flight is a dangerous event that can lead to loss of control and destruction of the aircraft (see convenient than drogue parachutes NET THRUST The net thrust of a turbojet is given by where: is the rate of flow of air through the engine is the rate of flow of fuel entering the engine is the speed of the jet (the exhaust plume) and is assumed to be less than sonic velocity is the true airspeed represents the nozzle gross thrust represents the ram drag of the intake If the speed of the jet is equal to choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra terms must be added to the above equatio The rate of flow of fuel entering the engine is very small compared with the rate of flow of air. If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is: The speed of the jet must exce forward thrust on the airframe. The speed adiabatic expansion. A simple turbojet engine will produce thrust of approximately: 2.5 pounds force per horsepower (15 TURBOFAN A turbofan engine is a gas turbine engine that is very similar to a turbojet. Like a turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in tha have an additional component, a fan. Like the compressor, the fan is powered by the turbine section of the engine. Unlike the turbojet, some of the flow accelerated by the fan the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is at lower velocities, but a higher mass, making thrust produced by the fan more efficient than thrust produced by the core. Turbofans are generally more e speeds, but they have a larger frontal area which generates more drag Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 aircraft upon landing. They are often used in conjunction with spoilers deployment of a thrust reverser during flight is a dangerous event that can lead to loss of control and destruction of the aircraft (see LaudaAir Flight 004). Thrust reversers are more drogue parachutes, though mechanically more complex and expensive. of a turbojet is given by, is the rate of flow of air through the engine is the rate of flow of fuel entering the engine is the speed of the jet (the exhaust plume) and is assumed to be less than sonic velocity ue airspeed of the aircraft represents the nozzle gross thrust represents the ram drag of the intake If the speed of the jet is equal to sonic velocity the nozzle is said to be choked choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra terms must be added to the above equation to account for the pressure thrust The rate of flow of fuel entering the engine is very small compared with the rate of flow of If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is: must exceed the true airspeed of the aircraft if there is to be a net forward thrust on the airframe. The speed can be calculated thermodynamically based on A simple turbojet engine will produce thrust of approximately: 2.5 pounds force per horsepower (15 mN/W). engine is a gas turbine engine that is very similar to a turbojet. Like a turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in tha have an additional component, a fan. Like the compressor, the fan is powered by the turbine section of the engine. Unlike the turbojet, some of the flow accelerated by the fan the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is at lower velocities, but a higher mass, making thrust produced by the fan more efficient than thrust produced by the core. Turbofans are generally more efficient than turbojets at subsonic speeds, but they have a larger frontal area which generates more drag. 2011-12 14 spoilers. The accidental deployment of a thrust reverser during flight is a dangerous event that can lead to loss of ). Thrust reversers are more mplex and expensive. is the speed of the jet (the exhaust plume) and is assumed to be less than choked. If the nozzle is choked the pressure at the nozzle exit plane is greater than atmospheric pressure, and extra n to account for the pressure thrust The rate of flow of fuel entering the engine is very small compared with the rate of flow of If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is: if there is to be a net can be calculated thermodynamically based on A simple turbojet engine will produce thrust of approximately: 2.5 engine is a gas turbine engine that is very similar to a turbojet. Like a turbojet, it uses the gas generator core (compressor, combustor, turbine) to convert internal energy in fuel to kinetic energy in the exhaust. Turbofans differ from turbojets in that they have an additional component, a fan. Like the compressor, the fan is powered by the turbine section of the engine. Unlike the turbojet, some of the flow accelerated by the fan bypasses the gas generator core of the engine and is exhausted through a nozzle. The bypassed flow is at lower velocities, but a higher mass, making thrust produced by the fan more efficient than fficient than turbojets at subsonic
  • 18. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Figure: Schematic diagram illustrating the operation of a low There are two general types of turbofan engines, bypass turbofans have a bypass ratio air that passes through the core of the engine, two kilograms or less of air bypass the core. Low bypass turbofans often used a flow and the core flow exit from the same nozzle. High bypass tur ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust than low bypass turbofans or turbojets because of the large mass of air that the fan can accelerate, and are often more fuel efficient than Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Schematic diagram illustrating the operation of a low-bypass turbofan engine There are two general types of turbofan engines, low bypass and bypass ratio of around 2:1 or less, meaning that for each kilogram of air that passes through the core of the engine, two kilograms or less of air bypass the core. Low bypass turbofans often used a mixed exhaust nozzle meaning that the bypassed flow and the core flow exit from the same nozzle. High bypass turbofans have larger bypass ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust than low bypass turbofans or turbojets because of the large mass of air that the fan can accelerate, and are often more fuel efficient than low bypass turbofans or turbojets. 2011-12 15 bypass turbofan engine and high bypass. Low of around 2:1 or less, meaning that for each kilogram of air that passes through the core of the engine, two kilograms or less of air bypass the core. meaning that the bypassed bofans have larger bypass ratios, sometimes on the order of 5:1 or 6:1. These turbofans can produce much more thrust than low bypass turbofans or turbojets because of the large mass of air that the fan can low bypass turbofans or turbojets.
  • 19. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore TURBOPROP A turboprop engine is a type of a reduction gear. The gas turbine is designed specifically for this ap of its output being used to drive the propeller. The engine's compared to a jet engine and play only a minor role in the propulsion of the aircraft. The propeller is coupled to the turbine through a low torque output to low RPM, high torque. The propeller itself is normally a (variable pitch) type similar to that used with larger Turboprop engines are generally used on small subsonic aircraft, but some aircraft outfitted with turboprops have cruising speeds in excess of 500 Turboprop engines are jet engine the hot-exhaust jet to turn a rotating shaft, which is then used to produce thrust means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce thrust, turboprops are very similar to other turbine as such. In turboprop engines, a portion of the engi propeller, rather than relying solely on high by a propeller, turboprops are occasionally referred to as a type of hybrid jet engine. While many turboprops generate the majority of their thrust with the propeller, the hot an important design point, and maximum thrust is obtained by matching thrust contributions of the propeller to the hot jet. Turboprops generally have better performance than turbojets or turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and inefficient at high speeds. TURBOSHAFT Turbo shaft engines are in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather than a propeller, they therefore generate little to no jet thrust and are often used to power helicopters. A turboshaft engine is a form of turbine (see graphic at right) shaft Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Figure: Turboprop engine A turboprop engine is a type of turbine engine which drives an aircraft . The gas turbine is designed specifically for this application, with almost all of its output being used to drive the propeller. The engine's exhaust gases contain little energy and play only a minor role in the propulsion of the aircraft. The propeller is coupled to the turbine through a reduction gear that converts the high output to low RPM, high torque. The propeller itself is normally a similar to that used with larger reciprocating aircraft engines. Turboprop engines are generally used on small subsonic aircraft, but some aircraft outfitted with turboprops have cruising speeds in excess of 500 kt (926 km/h, 575 mph). engines are jet engine derivatives, still gas turbines, that extract work from exhaust jet to turn a rotating shaft, which is then used to produce thrust means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce thrust, turboprops are very similar to other turbine-based jet engines, and are often described In turboprop engines, a portion of the engines' thrust is produced by spinning a , rather than relying solely on high-speed jet exhaust. As their jet thrust is augmented are occasionally referred to as a type of hybrid jet engine. While many turboprops generate the majority of their thrust with the propeller, the hot an important design point, and maximum thrust is obtained by matching thrust contributions of the propeller to the hot jet. Turboprops generally have better performance than turbojets or turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and shaft engines are very similar to turboprops, differing in that nearly all energy in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather than a propeller, they therefore generate little to no jet thrust and are often used to power A turboshaft engine is a form of gas turbine which is optimized to produce free turbine (see graphic at right) shaft power, rather than jet thrust. In concept, turboshaft engines 2011-12 16 which drives an aircraft propeller using plication, with almost all contain little energy and play only a minor role in the propulsion of the aircraft. that converts the high RPM, output to low RPM, high torque. The propeller itself is normally a constant speed aircraft engines. Turboprop engines are generally used on small subsonic aircraft, but some aircraft km/h, 575 mph). that extract work from exhaust jet to turn a rotating shaft, which is then used to produce thrust by some other means. While not strictly jet engines in that they rely on an auxiliary mechanism to produce based jet engines, and are often described nes' thrust is produced by spinning a speed jet exhaust. As their jet thrust is augmented are occasionally referred to as a type of hybrid jet engine. While many turboprops generate the majority of their thrust with the propeller, the hot-jet exhaust is an important design point, and maximum thrust is obtained by matching thrust contributions of the propeller to the hot jet. Turboprops generally have better performance than turbojets or turbofans at low speeds where propeller efficiency is high, but become increasingly noisy and very similar to turboprops, differing in that nearly all energy in the exhaust is extracted to spin the rotating shaft, which is used to power machinery rather than a propeller, they therefore generate little to no jet thrust and are often used to power which is optimized to produce free . In concept, turboshaft engines
  • 20. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore are very similar to turbojets, with additional turbine expansion to extract heat energy from the exhaust and convert it into output shaft power. A turboshaft engine is made up of two major parts assemblies: the gas generator and the power section. The gas generator consists of the ignitors and fuel nozzles, and one or more stages of additional stages of turbines, a creates the hot expanding gases to drive the power section. Depending on the design, the engine accessories may be driven either by the gas generator or by the power section. RAM POWERED ENGINES: Ram powered jet engines are airbreathing engines similar to gas turbine engines and they both follow the Brayton cycle how they compress the incoming airflow. Whereas gas turbine engines use axial or centrifugal compressors to compress incoming air, ram engines rely only on air compressed through the inlet or diffuser. Ram powered engines are considered the most simple type of air breathing jet engine because they can contain no moving parts. RAMJET Ramjets are the most basic type of ram powered jet engines. They consist of three sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a nozzle expel the hot gases and produce thrust. Figure: A schematic of a ramjet Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 , with additional turbine expansion to extract heat energy from the exhaust and convert it into output shaft power. Figure: Turboshaft A turboshaft engine is made up of two major parts assemblies: the gas generator and the power section. The gas generator consists of the compressor, combustion chambers , and one or more stages of turbine. The power section consists of additional stages of turbines, a gear reduction system, and the shaft output. The gas generator ases to drive the power section. Depending on the design, the engine accessories may be driven either by the gas generator or by the power section. RAM POWERED ENGINES: Ram powered jet engines are airbreathing engines similar to gas turbine engines and Brayton cycle. Gas turbine and ram powered engines differ, however, in how they compress the incoming airflow. Whereas gas turbine engines use axial or centrifugal compressors to compress incoming air, ram engines rely only on air compressed Ram powered engines are considered the most simple type of air breathing jet engine because they can contain no moving parts. Ramjets are the most basic type of ram powered jet engines. They consist of three sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a nozzle expel the hot gases and produce thrust. A schematic of a ramjet engine, where "M" is the Mach number 2011-12 17 , with additional turbine expansion to extract heat energy from the A turboshaft engine is made up of two major parts assemblies: the gas generator and combustion chambers with . The power section consists of system, and the shaft output. The gas generator ases to drive the power section. Depending on the design, the engine accessories may be driven either by the gas generator or by the power section. Ram powered jet engines are airbreathing engines similar to gas turbine engines and . Gas turbine and ram powered engines differ, however, in how they compress the incoming airflow. Whereas gas turbine engines use axial or centrifugal compressors to compress incoming air, ram engines rely only on air compressed Ram powered engines are considered the most simple type of air Ramjets are the most basic type of ram powered jet engines. They consist of three sections; an inlet to compressed oncoming air, a combustor to inject and combust fuel, and a Mach number of the airflow
  • 21. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 18 Ramjets require a relatively high speed to efficiently compress the oncoming air, so ramjets cannot operate at a standstill and they are most efficient at supersonic speeds. A key trait of ramjet engines is that combustion is done at subsonic speeds. The supersonic oncoming air is dramatically slowed through the inlet, where it is then combusted at the much slower, subsonic, speeds. The faster the oncoming air is, however, the less efficient it becomes to slow it to subsonic speeds. Therefore ramjet engines are limited to approximately Mach 5. SCRAMJET: Scramjets are mechanically very similar to ramjets. Like a ramjet, they consist of an inlet, a combustor, and a nozzle. The primary difference between ramjets and scramjets is that scramjets do not slow the oncoming airflow to subsonic speeds for combustion, they use supersonic combustion instead. Figure: Scramjet engine operation The name "scramjet" comes from "supersonic combusting ramjet." Since scramjets use supersonic combustion they can operate at speeds above Mach 6 where traditional ramjets are too inefficient. Another difference between ramjets and scramjets comes from how each type of engine compresses the oncoming air flow: while the inlet provides most of the compression for ramjets, the high speeds at which scramjets operate allow them to take advantage of the compression generated by shock waves, primarily oblique shocks.
  • 22. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 19 Experiment No. 1 STUDY OF AN AIRCRAFT COMPUTERISED GAS TURBINE AIM: 1) To study the parts of a gas turbine and understand the working principle 2) To find the efficiency of the gas turbine INTRODUCTION: Turbojets consist of an air inlet, an air compressor, a combustion chamber, a gas turbine (that drives the air compressor) and a nozzle. The air is compressed into the chamber, heated and expanded by the fuel combustion and then allowed to expand out through the turbine into the nozzle where it is accelerated to high speed to provide propulsion. Air intake Preceding the compressor is the air intake (or inlet). It is designed to be as efficient as possible at recovering the ram pressure of the air stream tube approaching the intake. The air leaving the intake then enters the compressor. The stators (stationary blades) guide the airflow of the compressed gases. Compressor The compressor is driven by the turbine. The compressor rotates at very high speed, adding energy to the airflow and at the same time squeezing (compressing) it into a smaller space. Compressing the air increases its pressure and temperature. In most turbojet-powered aircraft, bleed air is extracted from the compressor section at various stages to perform a variety of jobs including air conditioning/pressurization, engine inlet anti-icing and turbine cooling. Bleeding air off decreases the overall efficiency of the engine, but the usefulness of the compressed air outweighs the loss in efficiency. Several types of compressor are used in turbojets and gas turbines in general: axial, centrifugal, axial-centrifugal, double-centrifugal, etc. After leaving the compressor section, the compressed air enters the combustion chamber. Combustion chamber The burning process in the combustor is significantly different from that in a piston engine. In a piston engine the burning gases are confined to a small volume and, as the fuel burns, the pressure increases dramatically. In a turbojet the air and fuel mixture passes unconfined through the combustion chamber. As the mixture burns its temperature increases dramatically, but the pressure actually decreases a few percent. The fuel-air mixture must be brought almost to a stop so that a stable flame can be maintained. This occurs just after the start of the combustion chamber. The aft part of this flame front is allowed to progress rearward. This ensures that all of the fuel is burned, as the flame becomes hotter when it leans out, and because of the shape of the combustion chamber the flow is accelerated rearwards. Some pressure drop is required, as it is the reason why the expanding gases travel out the rear of the engine rather than out the front. Less than 25% of the air is involved in combustion, in some engines as little as 12%, the rest acting as a reservoir to absorb the heating effects of the burning fuel. Another difference between piston engines and jet engines is that the peak flame temperature in a piston engine is experienced only momentarily in a small portion of the full cycle. The combustor in a jet engine is exposed to the peak flame temperature continuously and operates at a pressure high enough that a stoichiometric fuel-air ratio would melt the can and everything downstream. Instead, jet engines run a very lean mixture, so lean that it would
  • 23. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 20 not normally support combustion. A central core of the flow (primary airflow) is mixed with enough fuel to burn readily. The cans are carefully shaped to maintain a layer of fresh unburned air between the metal surfaces and the central core. This unburned air (secondary airflow) mixes into the burned gases to bring the temperature down to something a turbine can tolerate. Turbine Hot gases leaving the combustor are allowed to expand through the turbine. Turbines are usually made up of high temperature metals such as in conel to resist the high temperature, and frequently have built-in cooling channels. In the first stage the turbine is largely an impulse turbine (similar to a pelton wheel) and rotates because of the impact of the hot gas stream. Later stages are convergent ducts that accelerate the gas rearward and gain energy from that process. Pressure drops, and energy is transferred into the shaft. The turbine's rotational energy is used primarily to drive the compressor. Some shaft power is extracted to drive accessories, like fuel, oil, and hydraulic pumps. Because of its significantly higher entry temperature, the turbine pressure ratio is much lower than that of the compressor. In a turbojet almost two-thirds of all the power generated by burning fuel is used by the compressor to compress the air for the engine. BRAYTON CYCLE THEORY -JET ENGINE Open Cycle Gas Turbine—Actual Brayton Cycle The fundamental gas turbine unit is one operating on the open cycle in which a rotary compressor and a turbine are mounted on a common shaft. Air is drawn into the compressor and after compression passes to a combustion chamber. Energy is supplied in the combustion chamber by spraying fuel into the air stream, and the resulting hot gases expand through the turbine to the atmosphere. In order to achieve net work output from the unit, the turbine must develop more gross work output than is required to drive the compressor and to overcome mechanical losses in the drive. The products of combustion coming out from the turbine are exhausted to the atmosphere as they cannot be used any more. The working fluids (air and fuel) must be replaced continuously as they are exhausted into the atmosphere. If pressure loss in the combustion chamber is neglected, this cycle may be drawn on a T-S diagram as shown in Fig. 1-2’ represents: irreversible adiabatic compression. 2’-3 represents: constant pressure heat supply in the combustion chamber.
  • 24. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 21 3-4’ represents: irreversible adiabatic expansion. 1-2 represents: ideal isentropic compression. 3-4 represents: ideal isentropic expansion. Assuming change in kinetic energy between the various points in the cycle to be negligibly small compared with enthalpy changes and then applying the flow equation to each part of cycle, for unit mass, we have Fig.: T-S Diagram of actual Brayton cycle
  • 25. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 22 Description of the Actual Gas Turbine used in this Test Rig First phase of the turbine operation is intake and compression. In large-scale jet engines, the compression phase may involve several stages of axial and radial compression. For simplicity only a single radial stage will be discussed in this manual. After the air leaves from the radial compressor, it flows outward through a set of primary and secondary diffuser vanes which harness the high velocity radial flow and transform it to high pressure axial flow into the pressure chamber. Diffuser design is critical due to the amount of losses induced in the transformation; the less energy lost in the compression flow and trust output. Poorly designed diffuser can be susceptible to elevated temperature at the engine’s front end and compressor surge/stall at different atmospheric situations. The turbine outer diameter of this size is also a contributing factor to the efficiency of the diffuser design. As the outside diameter increases, the airflow though the diffuser is smoother and has lower velocity gradients. Next is the combustion phase. The combustion chamber is basically just an annular type combustion chamber that houses a continuous and very intense explosion. High temperature materials such as stainless steel inconel and titanium are commonly used in large-scale turbines. The annular style chambers used in models have holes strategically located in the inner and outer walls for feeding the combustion flame and for cooling the exhaust gasses as they exit. Some holes are dimpled inward to produce higher velocity number of vaporizer tubes that heat the fluid to produce a combustion ready air-fuel mixture. Combustion occurs in the front section of the chamber and only persists for a short distance rearward. After combustion, the optimized holes mix cool air (relatively cool …+100 C approx.) with the exhaust gasses to bring them down to a more suitable level in the exhaust turbine. The turbine stage is a single stage axial flow turbine. As the exhaust exists the combustion chamber, it enters the nozzle guide vanes (NGV) which convert axial velocity to axial flow with a large radial component. The swirl induced in the NGV is optimized for interaction with the blade profile on the turbine wheel. The turbine wheel then harnesses a great deal of energy from the exhaust gas flow’s radial component, leaving axial flow behind. The harnesses energy is transferred through the shaft and used to drive the compressor while the energy remaining in the exhaust flow after the turbine stage is converted directly into thrust. Figure: Turbine
  • 26. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Figure: Figure: Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Figure: View of Radial Compressor with diffuser Figure: View of Annular Combustion Chamber 2011-12 23
  • 27. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Figure: Figure: Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 Figure: View of Gas turbine with External Cover Figure: Cut-away View of Gas Turbine 2011-12 24
  • 28. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 25 SPECIFICATION Maximum Thrust @15deg C and sea level : 7 Kg Residual (min) thrust @ idle : 0.55 Kg (1.2 lb) Max sustainable shaft speed : 126,000 RPM Idle Shaft Speed : 33,000 RPM Max Exhaust Gas Temperature : 620°C Case Pressure : 2.10 Bar Fuel : Kerosene, Jet A1 Start Gas : Propane/butane Lubrication Oil : Mobil Jet 2, Exxon 2380, aero shell 500, Shell helix Ultra 5W- Fuel : Oil Mixing Ratio: 20:1 or 5% oil added to fuel volume Fuel Consumption : 0.2 g/N/h Engine Control Unit : FADEC Fuel Pump : P30020F (with integrated noise electronic filter) Glow plug : OS A8, Rossi 8, or others with no idle bar and exposed filament Dimensions : 108mm Ø x 250mm L Weight (turbine/E-start/straps) : 8 Kg TURBINE OPERATING PROCEDURE 1) check all fuel line and gas line for any leaks 2) Switch on the Mains power Source 230 V AC 3) switch on the power of the computer panel and the engine panel 4) switch on the solenoid switch provided on the computer panel 5) Ensure the multipin cable connectors are connected between the computer panel and the engine panel. 6) Ensure the throttle knob on the Throttle control Know/servo drive is at the extreme anti clock position (Stop Position) and the data terminal indicates trim low. 7) Ensure sufficient fuel is available in the fuel tank ( kerosene mixed with 5 % shell oil 5W 50 fully synthetic oil) 8) Ensure the starting gas can is full with gas and is connected to the gas line 9) Switch on the computer and keep the software program open.(software operating manual is explained separately. 10) Open the gas line on the gas can. 11) Open the kerosene fuel valve provided on the engine control panel 12) Slowly rotate the throttle knob from stop position to full throttle position and back to idle till “Glow test” is displayed on the data terminal. 13) Now the start sequence will begin and the engine will start and reach idle Rpm of around 33,000 rpm. Close the gas valves. 14) Follow the software operating instruction.
  • 29. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 26 15) To Increase the speed of the engine rotate the knob from idle position to clockwise direction.(Please note: this should be done very slowly) 16) Once done with the testing reduces the throttle to zero (Stop Position) and the engine will enter into auto cooling process. 17) Once temperature on the data terminal reaches below 100 deg, the auto cooling process will stop. 18) Switch off the engine panel switch. 19) In any emergency case show the emergency switch provided on the engine panel to switch off the engine. Gas Turbine Software Operating Instruction 1) Double Click on the desktop icon “Legion Brothers Gas Turbine Test Express” to Open the software 2) Software Open displaying the entry Screen, Providing separate entry points for Student Use and Research Use. 3) The main Display Screen is opened, ON the Top left Corner is the port Config Button, this is used for Serial Port Configuration setting, all the parameters in this popup window are already set. 4) The Main Display Screen Comprises the Following a. An online Graph, indicating the values of the measured parameters b. A Gas turbine cutaway view, indicating the location of the measurement tapings and respective measured values (The temperature values for T3 and T4 will be display only above 200 deg, since these 2 temperature sensors are calibrated for 200 to 1200 deg C) A Table indicating measured values at 4 speed levels of the engine, starting from about 33,000 rpm, with increments of about 10,000 rpm. TABULAR COLUMN: S.N Speed in RPM P1 P2 P3 P4 T1 T2 ’ T3 T4 ’ Fuel Consumption 1 2 3 4 5 Where P1 pressure at inlet to Compressor in bar T1 Temperature at inlet to compressor P2 pressure at inlet to combustion chamber (CC) T2 ’ Temp at inlet to CC P3 pressure at inlet to turbine T3 Temperature at inlet to turbine P4 Pressure at the exit of the turbine T4 ’ Temp. at the outlet of the turbine
  • 30. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 27 Calculations: 1) Work done by the Compressor, )( ' 21 TTCW pc −= = KJ/Kg Cp = 1.004 kJ /kg-K for Air 2) Work done by the Turbine, )( ' 43 TTCW pt −= = KJ/Kg Cp = 1.148 kJ /kg-K for Gas 3) Net work Done by the cycle, ctnet WWW −= = KJ/Kg 4) Ideal isentropic compressor Exit Temperature, γγ )1( 1 2 12 −       = p p TT T1 = Inlet temperature of the Compressor in Kelvin γ = 1.4 for air 5) Ideal isentropic Turbine Exit Temperature, γγ )1( 4 3 43 −       = p p TT Or γγ )1( 4 3 3 4 −       = p p T T T3 = Inlet temperature of the turbine in Kelvin γ = 1.333 for gas 6) Compressor isentropic efficiency ηc= ( ) )( ' 21 21 TT TT − − T1 = Inlet temperature of the Compressor in Kelvin T2 ’ = Actual outlet temperature of the Compressor in Kelvin T2 = Ideal isentropic compressor Exit Temperature 7) Turbine isentropic efficiency, 43 ' 43 TT TT t − − =η T3 = Inlet temperature of the Turbine in Kelvin T4 ’ = Actual exit temperature of the Turbine in Kelvin T4 = Ideal isentropic Turbine Exit Temperature
  • 31. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 28 8) Brayton Thermal Efficiency, γγ η /)1( 1 2 , 1 1 −       −= p p Braytonth where γ = 1.4 9) Heat Added during Combustion, Qin = )( 14 ' TTCp − KJ/Kg Cp = 1.148 kJ /kg-K for Gas RESULT TABLE S.N Speed in RPM Wc (KJ/Kg) Wt (KJ/Kg) Wnet (KJ/Kg) ηc ηt ηth Qin (KJ/Kg) 1 2 3 4 CONCLUSION: The actual gas turbine cycle differs from the ideal Brayton cycle. Some pressure drop during the heat addition and rejection processes is unavoidable. The actual work input to the compressor will be more, and the actual work output from the turbine will be less because of irreversibilities.
  • 32. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 29 Experiment No. 2 STUDY OF FORCED CONVECTIVE HEAT TRANSFER OVER A FLAT PLATE AIM: To determine the theoretical and actual heat transfer coefficient using forced convection apparatus INTRODUCTION Convective heat transfer between a fluid and a solid surface takes place by the movement of fluid particles relative to the surface. If the movement of fluid particles is caused by means of external agency such as pump or blower that forces fluid over the surfaces, then the process of heat transfer is called forced convection. In convection heat transfer, there are two flow regions named laminar and turbulent. The non-dimensional number called Reynolds number is used as criterion to determine change from laminar to turbulent flow. For smaller value of Reynolds number viscous forces are dominant and the flow is laminar and for larger value of Reynolds numbers the inertia forces become dominant and the flow is turbulent. Flow over a flat plate is illustrated in Figure. The undisturbed fluid velocity and temperature upstream of the plate are V∞ and T∞, respectively. The surface temperature of the plate is Ts and L is the length of the plate in the direction of flow. The fluid may flow over one or both sides of the plate. The heat-transfer coefficient is obtained from the following correlations. 3 1 2 1 664.0 reu PRN = for Re < 5 X 105 (1) ( ) 318.0 870037.0 reu PRN −= for Re > 5 X 105 (2) Where Nusselt number = K hL Nu = Reynolds Number = µ ρ∞ = LV Re Prandtl Number Pr = k CPµ h= Convective heat transfer coefficient L = Length of the flat plate along the fluid direction K = Thermal conductivity of fluid V∞ = Velocity of the fluid over a flat plate ρ = Density of fluid at film temperature Tf µ = Kinematic viscosity of fluid at film temperature Tf Cp = Specific heat of fluid at film temperature Tf Equation (1) is valid for Prandtl numbers greater than about 0.6. Equation (2) is applicable for Prandtl numbers between 0.6 and 60, and Reynolds numbers up to 108. In these equations all fluid properties are evaluated al the film temperature, Tf, defined by: 2 s f TT T + = ∞ Where T∞ = Ambient or surrounding temperature
  • 33. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 30 Ts = surface temperature of the MS flat plate The heat-transfer coefficients computed from Equations (1) and (2) are average values for the entire plate. Hence, the rate of heat transfer between the plate and the fluid is given by: ∞−= TThAq s Where, A is the total surface area contacted by the fluid PROCEDURE 1) Switch on the mains and the console 2) Start the blower and control it so that the airflow is set to some desired value (say 3m/s) 3) Switch on the heater and regulate the heat input by operating the dimmer (100v and 0.5A). Wait for about 10-15 min to allow temperatures to reach steady value. 4) Wait till temperature and airflow attains steady state condition. 5) Note down all the temperature readings, air flow, voltmeter, ammeter reading. 6) Repeat the experiment for different air flow and heat input TABULAR COLUMN S.N. Voltmeter Reading (V) Ammeter Reading (A) Anemometer Reading (V∞) in m/s Temperature at dif positions of the plate T1 T2 T3 T4 T5 T6 T7 T8 1 T9 T10 T11 T12 T13 T14 - - 2 3 4
  • 34. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 31 CALCULATIONS: 1) Volume flow rate of air through the duct, Q = AxV∞ = m3 /s Where A=Area of the duct= .25x0.25 = 0.625m2 2) Film temperature of air: Tf =       + ∞ 2 TTs 0 C Where 2 1413 TT T + =∞ 12 121110987654321 TTTTTTTTTTTT Ts +++++++++++ = Properties of Air are taken at Tf At temperature Tf, kinematic viscosity υ, Absolute viscosity µ, Prandtl Number Pr and thermal conductivity K are taken from properties of air from Table 3) Reynolds Number = ν ∞ = LV Re Where L= Length of the flat plate = 100mm = 0.01m 4) Average Nusselt number is calculated from the equations 3 1 2 1 664.0 reu PRN = for Re < 5 X 105 (i) ( ) 318.0 870037.0 reu PRN −= for Re > 5 X 105 (ii) 5) Prandtl Number Pr = k Cpµ Where, V∞ = Velocity of the fluid over a flat plate in m/s ρ = Density of fluid at film temperature Tf in kg/m3 υ = Kinematic viscosity of fluid at film temperature Tf , m2 /s Cp = Specific heat of fluid at film temperature Tf , J/Kg 0 K µ = Absolute viscosity of fluid at film temperature, Ns/m2 K = Thermal conductivity of fluid at film temperature, W/mK 6) Nusselt number: Nu = k hL , Or Forced convective heat transfer, h = L kNu × W/m2 -K 7) Rate of heat transfer: Q = hA (Tf - Ts) Watts Where A= Surface area of the plate = 2side x 100mmx150mm Q = )()015.001.0(2. sTTh −××× ∞ Watts Where 12 121110987654321 TTTTTTTTTTTT Ts +++++++++++ =
  • 35. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 32 8) Heat carried away by the air, Qout = maCp(T14-T13) Watts Where ma= ρxQ in Kg/s, Q= Discharge or Volume flow rate in m3 /s 9) Experimental Heat transfer coefficient, hexp = )( 13TTA IV s −× × W/m2 K Where A= Surface area of the plate = 2 side x 100mmx150mm = 2x0.01x0.015 m2 Result Table: S.N. Air velocity in m/s (V∞) Reynolds No. (Re) Convective Heat Transfer Coeff. hth (W/m2 0 K) Convective Heat Transfer Coeff. hexp (W/m2 0 K) Rate of heat transfer (Q) in KW Heat carried away by the air (Qout) in KW Conclusion:
  • 36. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 2011-12 33
  • 37. Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore Experiment No.3 STUDY OF PERFORMANCE OF A PROPELLER Aim: 1) To study the performan 2) To find the propulsion efficiency of the propeller Basic Propeller Principle The aircraft propeller consists of two or more blades and a central hub to which the blades and are attached. Each blade is essentially of rotating wing. construction, propeller blade produce forces/thrust to pull or push the Power to rotate the propeller blades is furnished by the engines. Low powered engine propeller is mounted on the propeller shaft and that is geared Propeller Nomenclature In order to explain the theory and construction of propellers it is necessary first to define the parts of various types of propellers and give the nomenclature associated with the propeller. The cross section of a propeller blade is shown in the figure the leading edge of the blade trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil shape similar to that of an aeroplane wing; it is through that it is a sm been reduced in length, width and thickness (small wing shape). When the blade start rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade is lifted forward The nomenclature of an adjustable propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting unit for the blades, and it provides mounting structure in which propeller is attached to the engine propeller shaft. The propeller hub is split on a plane parallel to the plane of rotation of Propulsion Laboratory Manual (06AEL68) Department of Aeronautical Engineering, DSCE, Bangalore -78 STUDY OF PERFORMANCE OF A PROPELLER To study the performance of a propeller at different speeds and measure the thrust force 2) To find the propulsion efficiency of the propeller Basic Propeller Principle The aircraft propeller consists of two or more blades and a central hub to which the blades and are attached. Each blade is essentially of rotating wing. As a construction, propeller blade produce forces/thrust to pull or push the aero plane Power to rotate the propeller blades is furnished by the engines. Low powered engine propeller is mounted on the propeller shaft and that is geared to the engine crank shaft. Propeller Nomenclature In order to explain the theory and construction of propellers it is necessary first to define the parts of various types of propellers and give the nomenclature associated with the cross section of a propeller blade is shown in the figure the leading edge of the blade trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil shape similar to that of an aeroplane wing; it is through that it is a small wing; which has been reduced in length, width and thickness (small wing shape). When the blade start rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade The nomenclature of an adjustable propeller is illustrated in the figure. This is metal propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting unit for the blades, and it provides mounting structure in which propeller is attached to the shaft. The propeller hub is split on a plane parallel to the plane of rotation of 2011-12 34 STUDY OF PERFORMANCE OF A PROPELLER eds and measure the thrust force The aircraft propeller consists of two or more blades and a central hub to which the As a result of their aero plane through air. Power to rotate the propeller blades is furnished by the engines. Low powered engine to the engine crank shaft. In order to explain the theory and construction of propellers it is necessary first to define the parts of various types of propellers and give the nomenclature associated with the cross section of a propeller blade is shown in the figure the leading edge of the blade trailing edge, the cambered side, or back and the flat side or face. The blade has an aerofoil all wing; which has been reduced in length, width and thickness (small wing shape). When the blade start rotating, airflows around the blade fast as it flows around the wing of an aeroplane and blade propeller is illustrated in the figure. This is metal propeller with two blades clamped into a steel hub assembly. The hub assembly is supporting unit for the blades, and it provides mounting structure in which propeller is attached to the shaft. The propeller hub is split on a plane parallel to the plane of rotation of
  • 38. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 35 the propeller to allow for the installation of the blades. The sections of the hubs are held in place by means of clamping rings secured by means of bolts. BLADE STATION Blade stations are designated distances in inches measured along the blade from the centre of the hub the figure shows the location of a point on the blade at the 42 inches in each station this division of blade into station provides a convenient means of discussing the performance of the propeller blade locating blade marking and damage finding the proper point for measuring the blade angle and locating anti-glare areas BLADE ANGLE: Blade angle is defined as the angle between the chord particular blade section and the plane of rotation BLADE PITCH: Blade pitch is the distance advanced by the propeller in one revolution GEOMETRIC PITCH: The propeller would have been advanced in one revolution EXPERIMENTAL MEAN PITCH: The distance traveled by the propeller in one revolution without producing thrust EFFECTIVE PITCH: Actual distance advanced by the propeller in one revolution PITCH DISTRIBUTION: The angle gradually decreases towards the tip and towards the shank ANGLE OF ATTACK: This is the angle formed between the chord of the blade and direction of relative air flow PROPELLER SLIP: Slip is defined as difference between the geometric pitch and the effective pitch FORCES ACTING ON A PROPELLER 1) Thrust force 2) Centrifugal force 3) Torsion or twisting force 4) Aerodynamic twisting force 5) Aerodynamic twisting movement (ATM) 6) Centrifugal twisting movement (CTM) THRUST FORCE: Thrust force is a thrust load that tends to bend propeller blade forward as the aircraft is pulled through the air CENTRIFUGAL FORCE: Centrifugal force is the physical force that tends to throw the rotating propeller blades away from the hub TORSION OR TWISTING FORCE: Torsion force is the force of air resistance tends to bend the propeller blade in a direction that is opposite to the direction of rotation AERODYNAMIC TWISTING FORCE: It is the force that tends to turn the blade to higher blade angle
  • 39. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 36 AERODYNAMIC TWISTING MOMENT: It is the force that tends to turn the blade angle towards low blade angle PROPELLER EFFICIENCY: Propeller efficiency has been achieved by use of this aerofoil section near the tips of the propeller blades and very sharp leading and trailing edge Propeller efficiency = thrust horsepower / torque horse power It is the ratio of thrust horse power to the torque horse power. Thrust horse power is the actual amount of horse power that an engine propeller transforms multiplied by thrust Specifications: Type of propeller : Wooden 2- bladed with constant pitch Dia of the propeller : 680 mm Motor : D.C Motor, drive by thyristor drive with controller Thrust : By Linear bearing system connected to load cell and measured by digital force indictor. Speed : By Proximity sensor connected to digital speed indicator. Air flow : By digital Anemometer Power : By D.C. Voltmeter and D.C. Ammeter Construction The basic propeller test rig consists of a wooden propeller with two blades & with a constant pitch. & it is dynamically balanced. The propeller is coupled to D.C motor & mounted on a base plate and the whole unit is mounted on linear bearing and it is connected to load cell for thrust measurement. The speed of the propeller is sensed by a rpm sensor & it is connected to digital rpm indicator. The power consumed by the propeller is measured by the D.C. voltmeter and Ammeter. The experiment can be done for different speed. There is a isolated control panel which houses all the measurement units like digital force indicator, digital speed indicator, D.C. motor thyristor drive and speed control knob, Voltmeter and Ammeter. Air flow measurement before and after the propeller is done using handy digital anemometer. Procedure 1) Ensure the propeller blade is firmly locked in position and mesh guard is safe enough to protect. 2) Connect the power cable and observe the ‘MAINS ON’ indicator to glow. 3) Ensure the speed controller knob is set to zero position. 4) Switch on force indicator and press the tare button, to set it to zero and keep it in normal position. 5) Slowly increase the speed by operating the speed control knob to some desired rpm value. Max 2000rpm (Max ammeter reading A=8amps) 6) Note down the rpm indicator reading and thrust force reading by putting the switch to peak position (keep the switch always in normal position while running the test rig). 7) Record the air flow measurement at inlet and outlet of the propeller. 8) Repeat the experiment at different speed. 9) Draw graph of thrust Vs rotational speed, Thrust Vs inlet velocity of air, Thrust Vs outlet velocity of air, RPM Vs propulsion efficiency.
  • 40. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 37 Precautions 1) It is safe to run the propeller at a fixed pitch and relatively low speed. 2) Before starting, ensure all the screws, bolts and nuts are firmly tight and mesh guard in secured position. 3) While doing experiment, be always little away from the propeller and control the speed of the propeller gradually by carefully observing the vibrations. Table of Reading S.N. Speed of the propeller in rpm Thrust force In Newton Tact Air flow measurement in m/s Voltmeter Reading (Volts) Ammeter Reading (Amps) Inlet (Vin) Outlet (Vout) 1 600 2 800 3 1000 4 1200 5 1400 6 1600 7 1800 8 2000 Calculations: 1) Power input to the propeller Pin in KW = m IV η× × 1000 , Where mη = 75% 2) Theoretical Thrust generated by the propeller Tth in Newton= ( )inoutin VVAV −ρ Where ρ = Density of air at Room temperature A= Cross sectional area of Duct, D=700mm 3) Propulsion efficiency       + = in out p V V 1 2 η Result Table S. N. Speed in rpm Power input to the Propeller in KW Actual Thrust (Tact) in N Theoretical Thrust (Tth) in N Propulsion Efficiency ( pη )
  • 41. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 38 Experiment No. 4 BOMB CALORIMETER AIM: To determine the calorific value of solid fuels APPARATUS: The Bomb Calorimeter mainly consists of the following: 1. Stainless steel Bomb 2. Calorimeter Vessel with Bomb support and insulating base 3. Water Jacket with outer body 4. Lid for water Jacket 5. Stirrer assembly with F.H.P. motor 6. Bomb firing unit with Electronic Digital Temperature Indicator 7. Pellet Press 8. Stand and dial pressure gauge 9. Connecting tubes(copper tubes O2 Cylinder to pressure gauge & pressure gauge to bomb) 10. Connecting electrical leads(Firing unit to water jacket & water jacket to bomb) 11. Crucible Stainless steel 12. Gas release valve 13. Oxygen cylinder valve EXPERIMENTAL SETUP: Figure: Experimental setup of Bomb Calorimeter DISCRIPTION: A bomb calorimeter is a type of constant-volume calorimeter used in measuring the heat of combustion of a particular reaction. Bomb calorimeters have to withstand the large pressure within the calorimeter as the reaction is being measured. Electrical energy is used to ignite the fuel; as the fuel is burning, it will heat up the surrounding air, which expands and escapes through a tube that leads the air out of the calorimeter. When the air is escaping through the copper tube it will also heat up the water outside the tube. The temperature of the water allows for calculating calorie content of the fuel.
  • 42. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 39 A Bomb Calorimeter will measure the amount of heat generated when matter is burnt in a sealed chamber (Bomb) in an atmosphere of pure oxygen gas. A known amount of the sample is burnt in a sealed chamber. The air is replaced by pure oxygen. The sample is ignited electrically. As the sample burns, heat is produced. The rise in temperature is determined. Since, barring heat loss the heat absorbed by calorimeter assembly and the rise in temperature enables to calculate the heat of combustion of the sample. The water equivalent is calculated using the formula HxM = WxT Where W Water equivalent of the calorimeter assembly in calories per degree centigrade (2330 cal / 0 C) T Rise in temperature (registered by a sensitive thermometer) in degree centigrade H Heat of combustion of material in calories per gram M Mass of sample burnt in grams PROCEDURE: 1. Install the equipment on a plain flat table near a 230V, 50Hz, 5amps electrical power source and 15mm tap size water source. 2. Weigh the empty S.S. crucible and record. 3. Weigh exactly 1 gm of powdered dry fuel sample, pour it into the pellet press and press it to form a briquette (tablet / pellet), put it into the crucible and weigh it again to get the exact weight of the solid fuel sample. i.e. weight of (crucible + sample) – (empty crucible) 4. Open the bomb lid, keep it on the stand; insert the S.S. crucible into the metallic ring provided on one of the electrode stud. 5. Take a piece of ignition wire of about 100 mm length, weigh it and tie it on the electrode studs, in such a way that the wire touches the fuel pellet, but not the sides of the S.S. crucible. 6. Insert a piece of cotton thread of known weight on to the ignition wire without disturbing it. 7. Lift the Bomb lid assembly from the stand, insert it into the S.S. Bomb body and secure it with the cap. 8. Fill water into the outer shell to its full capacity, insert a glass thermometer with rubber cork. Keep the insulating base in position inside the shell. 9. Fill oxygen gas to about 20 atmospheres into the Bomb with the help of copper tubes with end connectors through pressure gauge from an oxygen cylinder (Oxygen cylinder is not in the scope of supply). 10. Fill water into the calorimeter vessel up to half its capacity and place the assembled Bomb unit, charged with oxygen into it in position. Top up with more water to bring the water level in the calorimeter vessel up to the Bomb lid level. 11. Keep the entire vessel assembly on the insulated base already placed in the outer shell. This should be carried out without disturbing the vessel assembly. 12. Connect the bomb unit to the Bomb firing unit with the electrical leads (connecting wires) and close the shell lid.
  • 43. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 40 13. Insert the stirrer unit into the calorimeter vessel in proper position through the shell lid and secure it; connect the stirrer unit with the firing unit, also insert the thermocouple sensor into the calorimeter vessel through the shell lid and connect it to the firing unit. 14. Connect the Bomb firing unit to an electrical source of 230v, 50Hz, 5 amps keeping all the switches on the firing unit in “OFF” position. 15. Switch “ON” the main switch of the firing unit. Now the temperature indicator indicates the temperature sensed by the thermocouple. 16. Switch “ON” the stirrer unit. 17. Press the “green” button on the firing unit to check the continuity in the Bomb unit, observe the indicator glow. 18. Wait till the temperature in the calorimeter vessel, stabilize and record it as initial temperature. Press the “red” button on the firing unit to fire the sample inside the Bomb. 19. Now the temperature of the water in the calorimeter vessel starts rising, note and record the rise in temperature at every one-min. interval until the rise in temperature stabilizes or starts dropping. 20. Tabulate all the readings and calculate the calorific value of the solid fuel under test. 21. To close the experiment switch “OFF” the stirrer and main switch, open the shell lid and take out the Bomb assembly from the calorimeter vessel. Release all the flue gases from the Bomb with the help of release valve, unscrew the cap open the lid and observe all the fuel sample is burnt completely. 22. Clean the Bomb and crucible with clean fresh water and keep it dry. GIVEN DATA: 1. Weight of nichrome wire taken (10 cm weighs aprox) = 18.4 mg 2. Weight of the cotton thread (10 cm weighs aprox) = 5 mg OBSERVATION: 1. Weight of the empty SS crucible, m1 = gm 2. Weight of the Benzoic acid sample taken, m2 = gm 3. Weight of Benzoic acid sample pallet and weight of the crucible, m3 = gm 4. Initial temperature of water before firing, T1 = o C 5. Final temperature of water after firing (after 8 to 10 min), T2 = o C CALCULATION: Actual weight of the sample (M) = m3-m1= gm Maximum rise in temperature (T) = T2-T1 = o C To calculate water equivalent of calorimeter: ( ) T EEMH W 21 ++× = Where; Water equivalent of Calorimeter (W) in Cal/ o C Calorific value of Standard Benzoic Acid (H) = 6319 Cal /grm Heat liberated by Nichrome wire (E1) =0.335 Cal/mg X weight of Nichrome wire Heat liberated by cotton thread (E2) = 4.180 Cal/mg X weight of cotton thread T= Rise in temperature due to combustion of solid fuel inside the Bomb 0 C.
  • 44. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 41 Water equivalent of calorimeter is found to be W= 2330 Cal/ o C under standardization experiment. To find the calorific value of given sample: ( ) ( ) M EETW CVS 21 +−× = Where CVs is Calorific value of given sample in Cal/o C RESULT: Calorific value of given sample is CVs= Cal/o C
  • 45. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 42 Experiment No.5 BOYS GAS CALORIMETER AIM: To determine the calorific value of gaseous fuel by Boy’s Gas Calorimeter. APPARATUS: Gas calorimeter, gas cylinder (small), digital weighing balance, Rotameter, control valves, pipe connections and Temperature indicator with Thermocouples (RTD). DISCRIPTION: This calorimeter is intended for the purpose of determining, the “Calorific Value of Gaseous Fuel”, experimentally. The method is based on heat transfer from burning the known quantity of gaseous fuel for heating the known quantity of water that circulates in a copper coil heat exchanger. With the assumption that the heat absorbed by the circulating water is equal to the heat released from the gaseous fuel, is accurate enough for calculation of calorific value. The gaseous fuel from the cylinder, which is kept on a weighing scale passes through the pipe connected to the burner of the calorimeter with a control valve. Water connection from a water source of 15-mm tap size is connected to the calorimeter through a Rotameter to circulate through the calorimeter. Temperature measurement is made on a digital temperature Indicator with RTD sensors located at inlet and outlet water connections. Weight of gas burnt is directly indicated by the digital weighing scale in Kg. Amount of water flowing through the calorimeter is indicated by the Rotameter in LPM. The Digital temperature indicator indicates the inlet and outlet water temperature. PROCEDURE: a) Install the equipment near a 230V, 50Hz, 5amps, Single-phase power source (power socket) and an un interrupted water source of 15 mm tap size. b) Keep the gas cylinder on the weighing scale, connect the rubber tube with regulator to gas cylinder and calorimeter. Keep the regulator closed. c) Connect the un interrupted water source to the inlet of the Rotameter through control valve with a suitable flexible hose and the out let to drain. d) Switch “on” the electrical main switch as well as the digital balance switch. Now the digital balance indicates some reading. Tare the cylinder weight to “zero”. e) Open the gas control valve, allow water into the calorimeter by opening Rotameter control valve, as the water starts flowing into the calorimeter ignition takes place
  • 46. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 43 automatically and starts burning. Adjust the water flow rate to any desired value by operating the Rota meter control valve and allow the calorimeter to stabilize. f) Note down the readings indicated by the digital balance, Rota meter and temperature indicator (inlet & outlet). g) Repeat the experiment by changing the flow rate of water. h) Tabulate the readings and calculate the calorific value of the gaseous fuel. DATA GIVEN: Density of water (ρ) = 1gm/cc 1 liter of water = 1kg of water TABULAR COLUMN: Sl. No. Water flow Rate Weight of gas in Kg Difference w=w2-w1 inKg Timeforw Kg(t)in sec Gasflow (Wf)Kg/sec Water Temperature Calorific Value Cv Kgcal / kgTin 0 C Tout 0 C ∆∆∆∆t 0 CLPM LPS Kg/sec (Ww) Initial (w1) Final (w2) 1. 2.5 2. 2.0 3. 1.5 4. 1.0 5. 0.5 CALCULATION: 1) Water flow rate in Liters per Second (LPS) = LPM/60 2) Water flow rate in Kg/S (Ww)= LPS;Since 1 liter = 1kg of water 3) Gas flow rate in Kg/S (Wf) = w/t 4) Change in water temperature in o C ∆t = Tout - Tin 5) The calorific value of gaseous fuel in K Cal/Kg f ww v W tCpW C ∆×× = Where, Ww = Weight of water flowing through Calorimeter in Kg/sec (1 Kg=1 lit water) Cpw = Specific heat of water is 1 Kcal / Kg 0 C ∆t = Difference between water inlet and outlet temperature Wf = Weight of Gaseous fuel burnt in Kg/sec RESULT: Calorific value of given gaseous fuel is = K Cal/Kg
  • 47. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 44 Experiment No. 6 STUDY OF FREE JET AIM: To determine the velocity profile (or decaying velocity) of the free jet of different sizes INTRODUCTION: A high velocity fluid stream, forced under pressure, out of a small diameter opening such as a nozzle is called a jet. The Jet of the fluid has been extensively studied for its numerous occurrences in the engineering system including flow through an opening. The flow, of jet differs from the other kind of fluid flow because of jet is surrounded in one or more sides by a free boundary of the same fluid. The free air jet is a term used to describe a flow of air using an opening or a nozzle into an air space where the static pressure to influence the flow pattern and the static pressure of surrounding space. As the jet leaves the opening, a shear layer develops around its boundary. This is usually referred to as “free stream layer”. Velocity of the jet is calculated using in the formula, a ghV 2= In general, the free jet is formed when fluid is discharged from a nozzle or slot into large stagnant environments. The entrainment of the jet on the stagnant environments makes the jet width grow along the stream wise direction to some distance and finally dissipate. The development of the free jet can be divided into four different zones according to the decay of centerline velocity, as shown in Figure. In the first zone (potential core), the centerline velocity is equal to inlet jet velocity where uniform velocity is assumed. The second zone is called the developed zone where the centerline velocity begins to decrease. Beyond these zones is a fully developed or established zone. Note that the irregularities of the edges are due to the mixing process and entrainments of the flow from the still ambient air. The last zone is called the terminal zone in which the centerline velocity rapidly decreases. Fig. Sketch of the free jet DISCRIPTION ABOUT THE SETUP The setup basically consists of blower unit, a venture section (test section), orifice arrangement, wall jet arrangement, and flow measurement on control panel consisting of blower starter console, Mains ON Indicator, Differential manometer & multibank manometer & discharge measurement with orifice plate. The blower unit coupled to A.C motor and discharge can be controlled by Inlet valve plate closing. This blower unit is fixed below the control panel and it is connected to the section by a rubber hose and pipe line. The venture section or test section unit consists of an inlet and outlet conical section in between settling chamber with a Honeycomb and mesh so that a laminar and constant air velocity is achieved.
  • 48. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 45 Nozzle with pressure tapings (10no) & connected to multibank manometer. The velocity of jet is measured by a pitot tube with X-Y-Z co-ordinate measurement arrangement. The wall jet consists of a M.S place with adjustable positioning to the orifice. Jet diameter, d= 15mm Z Y H V H X PROCEDURE: 1) Switch on the mains and observe the red indicator is ON, then Switch on console and blower. 2) Then slowly operate the inlet plate and lock to some position. 3) Then scan the pitot tube across the orifice & note down the readings. 4) Then move the pitot tube in X direction slowly and note down the flow readings. 5) Repeat the experiment for different flow. 6) Repeat the procedure for different values of Y axis also. 7) For wall jet experiments bring the wall near the orifice and note down the force exerted by the jet on the wall at different positions of X axis. 8) Draw a graph of velocity Vs X distance, at different values of Y- axis. OBSERVATION: Water tube manometer reading, h1 = mm Water tube manometer reading, h2 = mm Difference in water column of water tube manometer: hw = h1~h2 = in meters Atmospheric pressure, pa = 1.01325 Bar = 1.01325x105 N/m2 Real gas constant, R = 287 J/Kgo K Room temperature, Ta = o C Acceleration due to gravity, g= 9.81m/s2 CALCULATIONS: 1) Discharge through the orifice Qin = ad gh d C 2 4 2 π m3 /s where d= 25mm= .025m g= 9.81m/s2 a h h ww a ρ ρ = in meters of air a a air RT p =ρ Where airρ = Density of air in Kg/m3 pa = Atmospheric pressure = 1.01325 Bar = 1.01325x105 N/m2 R = Real gas constant = 287 J/Kgo K Ta = Room temperature
  • 49. Propulsion Laboratory Manual (06AEL68) 2011-12 Department of Aeronautical Engineering, DSCE, Bangalore -78 46 2) Velocity of the jet is calculated using the formula, a ghV 2= Here, haρa=hmercuryρmercury , or a h h mm a ρ ρ = Where, ρm = Densisty of mercury = 13550 Kg/m3 TABULAR COLUMN: S. N. Distance from jet in mm Mercury manometer reading at different distances along Y direction (hmercury) in mm h1 h2 h= h1~h2 1 X=0mm At y= At y= At y= At y= At y= At y= At y= 2 X=20mm At y= At y= At y= At y= At y= At y= At y= 3 X=40mm At y= At y= At y= At y= At y= At y= At y= 4 X=60mm At y= At y= At y= At y= At y= At y= At y= RESULTS: 1) Discharge through the orifice, Qin = m3 /s 2) Velocity of the jet at the centre line, Vcenter = m/s