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CERTIFICATION SCHEME FOR WELDING AND INSPECTION PERSONNEL




DOCUMENT NO. CSWIP – 11 – 01


Requirements for the Certification of Plant Inspectors

Categories of Certification:

Plant Inspector Level 1
Plant Inspector Level 2 (basic)
Plant Inspector Level 2A, 2B, 2C (Endorsements)
Plant Inspector Level 3 (basic)
Plant Inspector Level 3A to 3I (Endorsements)

These requirements supersede the previous issue and shall be effective from 1 December 2002

2nd Edition December 2002
Issued under the authority of the Governing Board for Certification
All correspondence should be addressed to:
TWI Certification Ltd
Granta Park
Great Abington
Cambridge CB1 6AL
United Kingdom

Telephone:          +44 (0) 1223 891162
Telefax:            +44 (0) 1223 894219
Email:             twicertification@twi.co.uk
Web:               http://www.cswip.com


                                   CSWIP is administered by TWI Certification Ltd
FOREWORD

The Certification Scheme for Welding and Inspection Personnel (CSWIP) is a comprehensive
scheme that provides for the examination and certification of individuals seeking to demonstrate
their knowledge and/or competence in their field of operation. The scope of CSWIP includes
Welding Inspectors, Welding Supervisors, Welding Instructors, Underwater Inspection Personnel
and NDT personnel.

This document adds the category of CSWIP Plant Inspector at three levels of certification (Level 1,
Level 2 and Level 3).

CSWIP is managed by the Certification Management Board, which acts as the Governing Board for
Certification, in keeping with the requirements of the industries served by the scheme. The
Certification Management Board, in turn, appoints specialist Management Committees to oversee
parts of the scheme. All CSWIP Boards and Committees are comprised of member representatives
from relevant industrial sectors and other interests.

ACCESS TO CERTIFICATION

Access to certification schemes is not improperly restricted. The sole criteria for certification are as
given in the appropriate document (and any subsequent amendments) and no other criteria will be
applied. Certification is not conditional on the candidate applying for other services or membership
from TWI Certification Ltd, its parent, or any other group or associations.

1        GENERAL

         Given the increasing demands of integrated asset management within process plant and the
         increasing complexity of plant systems themselves and the legislative background in the
         EU and overseas, it is recognised that a need exists for a formal Plant Inspector
         certification scheme. To be effective, a certification scheme needs to ensure that plant
         inspectors have sufficient training and practical experience before being adjudged
         competent to perform statutory or non-statutory inspections on engineering plant.

         TWI Certification Ltd has responded to this need by offering a formal Plant Inspection
         certification scheme. The certification scheme is regulated by the Certification
         Management Board of TWI Certification Ltd.

         CSWIP Plant Inspector certification is seen as conferring renewable international
         certification at three levels (Level 1, Level 2 and Level 3).

         The scheme will add value to plant asset management by being applicable to both ‘works’
         and in-service inspection. It will cover both statutory and non-statutory equipment and be
         universal i.e. not tied to one specific plant inspection code. Equally, it is recognised that
         there will be some sector–specific and plant–specific topics covered at the appropriate
         level and depth (e.g. for power generation, offshore and chemical process/refineries
         sectors). The scheme allows for increasing specialisation at Level 2 and Level 3, with
         Level 1 as the entry general level. Training and competence assessment for statutory plant
         (pressure and lifting equipment) is given special significance by the addition of specialised
         endorsements at Levels 2 and 3. Fig 1 shows the general scope of the scheme.



                                                1
Fig 1: Overall scope of scheme


                                    Duties and responsible
                                     of the CSWIP plant
                                          inspection


                In-service inspection                         Works (vendor)
                 of mechanical plant                      inspection of new plant
                                                            under construction



       Statutory plant                            Statutory plant
        (pressure and         Non-statutory        (pressure and         Non-statutory
            lifting              plant                 lifting              plant
       equipment etc.)                            equipment etc)



It is recognised that personnel considering this scheme will come from the main
disciplines of plant operation, non-destructive testing and mechanical inspection. It is also
likely to draw candidates who are suitably experienced and qualified with related quality
assurance and quality control backgrounds.

The scheme is designed to suit plant inspectors working for commercial works (vendor)
inspection organisations, independent third party inspection organisations, classification
societies and insurance companies. Special consideration is given to the responsibility and
competence requirements of inspectors working in a statutory ‘Competent Person’ role
under the PSSRs or LOLER, or as a ‘user inspectorate’ in power, petrochemical or
offshore plant.

Fig 2 below sets out the basic scheme structure for the CSWIP Plant Inspection Scheme.
Note the following points:

• A mature candidate route is available at level 1 only.
• Levels 2 and 3 are preceded by stringent experience assessment and a formal
  prequalification examination.
• Certification for statutory inspections cannot be achieved until Level 2 plus
  endorsements have been achieved.




                                        2
Fig 2: Basic scheme structure

          NDT entry
         (3 approved
          inspection
        qualifications)
                                                                                                       CSWIP
                                                                                                     Examination
                                                                                                          for
                                                    CSWIP approved Level 1 course                      Level 1
                                                                                                    Plant Inspector
                                                                                                     qualification
       ONC or
mature candidate entry
(approved experience)




 Approved                                                                                       CSWP
experience +                                                                                Examination
    Plant                                                                                         for
  Inspector                                                                                     Level 2        Level 2
   Level 1                                                                                      (basic)        statutory plant
                          CSWIP Level 2
                                                                                                 Plant         endorsements
                          prequalification                                                    Inspector        A, B, C
                                                        CSWIP approved Level 2 course       qualification
   HNC                    tests (for direct
 + 5 years                entry only) and                                                       (Non-
 approved                     Level 2                                                         statutory
experience                  experience                                                      inspections)
                              logbook
                                        t




                                                                                             CSWIP
      5 years                                                                              Examination       Level 3
     approved                                                                                   for          statutory
                                 CSWIP Level 3
   experience +                                                                              Level 3         and non-
                                 prequalification
  Plant Inspector                                                                            (basic)         statutory
                                   test and L3             CSWIP approved Level 3 course
      Level 2                                                                                 Plant          plant
                                   experience
                                                                                            Inspector        endorsemen
                                     logbook
                                                                                           qualification
                                                                                                             ts A to I




                                                                     3
2   SCOPE

    For Levels 1, 2 and 3, and endorsements, certification comprises theory and case study
    examinations appropriate to the level. Candidates will only pass if they demonstrate the
    necessary combination of theoretical, practical ability and experience required by plant
    inspectors.

    Examinations are conducted only by TWI Certification Ltd Authorised Examining Bodies.
    The present requirements are intended to meet the majority of users’ needs for the
    practical inspection of engineering plant and to provide industry with an assured minimum
    standard of proficiency.

    Examinations are designed to test the candidate’s grasp of the wide subject matter of plant
    inspection and his/her understanding of the technical and procedural aspects of the plant
    inspectors’ role. The examination procedure involves a combination of written, multiple
    choice descriptive and case study questions (at all levels; 1, 2, 3 and endorsements).

    Entry to level 2, level 3, and appropriate endorsements, is via prequalification
    examinations, see Section 3.

    2.1    Level 1 Personnel

           An inspector certified to Plant Inspector Level 1 has a wide-ranging basic
           knowledge of technical issues relating to works (vendor) and in-service inspection
           of mechanical plant. The inspector will be able to perform straightforward
           unsupervised inspections in accordance with an inspection and test plan (ITP) for
           new equipment or a written scheme of examination (WSE) for in-service
           equipment which is not subject to statutory requirements (PED, PSSRs, LOLER
           etc.). The inspector will be able to choose the inspection method, liase with
           technicians performing the test, and provide clear reports, with recommendations,
           for final assessment by others. The inspector will be capable of making basic
           subjective judgements on non-controversial inspection results but will require
           assistance when dealing with more technically complex situations.

    2.2    Level 2 Personnel

           An inspector certified to Plant Inspector Level 2 (basic) is able to carry out all
           duties for which a level 1 inspector is qualified but is able to add a deeper level of
           technical understanding and interpretation. The inspector also has a wider scope of
           knowledge relating to pressure and lifting equipment and their manufacturing and
           test procedure. A level 2 inspector can make more detailed comparison of
           inspection results with code/defect acceptance criteria and justify conclusions using
           simple code calculations. In cases where corrosion and other in-service defects are
           found, the inspector is able to allocate severity levels and contribute input to a risk-
           based-inspection (RBI) scheme, if applicable.




                                          4
An inspector certified to Plant Inspector level 2A/B/C (i.e. with additional
      endorsements 2A, 2B, and 2C) is able to perform all duties for which a level 2
      (basic) inspector is qualified and, in addition:

      •          Is able to perform various inspection-related duties as part of an
                 organisation acting as ‘Competent Person’ under the provision of
                 relevant legislation such as the PSSRs and LOLER (Endorsement 2C).
                 In the case of the PSSRs, the inspector’s role is limited to the category
                 of pressure system for which the endorsement is held i.e.

                 Endorsement 2A: Minor systems (PSSRs ACoP 105a)
                 Endorsement 2B: Intermediate systems (PSSRs ACoP 105b)

2.3   Level 3 Personnel

      An inspector certified to Plant Inspector Level 3 (basic) would be capable of
      assuming full responsibility as ‘technical authority’ for an inspection operation and
      staff; establishing techniques and procedures; interpreting codes, standards,
      specifications and procedures; and designating the particular test methods,
      techniques and procedures to be used. The inspector shall be deemed to have the
      competence to interpret and evaluate results in accordance with existing codes,
      standards and specifications and have sufficient practical technical background to
      select methods and establish techniques and to assist in establishing acceptance
      criteria where none are otherwise available. The inspector will also be able to
      assume responsibility for a ‘user inspector’ operation and demonstrate a clear and
      justified view of the subject of risk.

      An inspector certified to plant inspector 3A/B/C/D/E/F/G/H/I (i.e. with additional
      endorsements) is able to perform all duties for which a level 3 (basic) inspector is
      qualified and, in addition perform the duties related to the specific endorsements
      held i.e.

      Endorsement 3A:       Inspection of ‘major systems’ (PSSRs ACoP 105c).
      Endorsement 3B:       Inspection of rotating equipment.
      Endorsement 3C:       Statutory inspection of lifting equipment (LOLER).
      Endorsement 3D:       Inspection of pressure vessels: API 510.
      Endorsement 3E:       Inspection of storage tanks: API 653/EEMUA 159.
      Endorsement 3F:       Inspection of offshore installations.
      Endorsement 3G:       Advanced painting and linings inspection.
      Endorsement 3H:       Failure investigation and the expert witness role.
      Endorsement 3I:       RBI management.

      An inspector who has passed endorsement 3A is able to perform various
      inspection-related duties as part of an organisation acting as ‘Competent Person’
      under the PSSRs dealing with ‘major systems’ (PSSRs ACoP 105c). In addition
      the inspector is able to draw up and/or certify written schemes of examination for
      minor, intermediate and major systems.




                                    5
3   ELIGIBILITY FOR COURSE AND EXAMINATION

    Candidates shall have a combination of education, training and documented experience
    adequate to ensure that they have the potential to understand the technical and procedural
    issues of the applicable level.

    3.1    Level 1 Award Requirements

           The minimum requirements for award of a Level 1 qualification are as follows:

           3.1.1   Holds current approved NDT Level 2 (ACCP, CSWIP or PCN) in three
                   methods (BGAS Painting Inspector and CSWIP 3.1 Welding Inspection
                   qualifications are acceptable as methods) OR holds CSWIP 3.2 Senior
                   Welding Inspector OR holds an ONC Engineering or equivalent OR has
                   satisfactory pre-assessed work experience in plant inspection (mature
                   candidate entry, see Section 3.6); plus

           3.1.2   Successfully completes an approved Plant Inspector Level 1 training course
                   and the CSWIP examinations.

    3.2    Level 2 (basic) Award Requirements

           The minimum requirements for award of a Level 2 (basic) qualification are as
           follows:

           3.2.1   Satisfactory pre-assessed (Level 2 prequalification logbook) work
                   experience in plant inspection; plus

           3.2.2   Holds current CSWIP Plant Inspector Level 1 qualification; plus

           3.2.3   Successfully completes an approved Plant Inspector Level 2 (basic) training
                   course and the CSWIP examinations.

           OR

           3.2.4   Satisfactory pre-assessed (Level 2 prequalification entry test and logbook)
                   work experience in plant inspection; plus

           3.2.5   Qualified to HNC in Engineering or equivalent qualification; plus

           3.2.6 Successfully completes an approved the Plant Inspector Level 2 (basic)
                 training course and the CSWIP examinations.

    3.3    Level 2 (endorsement) awards 2A, 2B, and 2C

           3.3.1 Holds current CSWIP Plant Inspector Level 2 (basic) qualification plus




                                         6
3.3.2 Successfully completes the relevant approved Level 2 endorsement training
            course and the CSWIP examinations.

3.4   Level 3 (basic) Award Requirements

      The minimum requirements for award of a Level 3 qualification are as follows:

      3.4.1 Five years minimum satisfactory pre-assessed (Level 3 CSWIP logbook)
            work experience in plant inspection; plus

      3.4.2   Holds a minimum of current CSWIP Plant Inspector Level 2 (basic)
              qualification; plus

      3.4.3   Successfully completes an approved Plant Inspector Level 3 (basic) training
              course and the CSWIP examinations.

3.5   Level 3 endorsement awards 3A to 3I

      3.5.1 Holds current CSWIP Level 3 (basic) qualification plus, for endorsement
            3A:(PSSRs major pressure systems), holds Level 2 endorsements 2A and
            2B (minor and intermediate pressure systems) plus

      3.5.2   Successfully completes the relevant approved Level 3 endorsement training
              course and the CSWIP examinations.

3.6   Experience and Mature Candidate Entry

      To be eligible for training courses and examination the candidate shall have a
      minimum assessed level of experience (assessed by CSWIP logbook) for the
      appropriate level of examination being sought.

      In all cases of pre-assessment of authenticated experience, irrespective of entry
      route, the outcome may require candidates to undertake appropriate short courses
      to address significant shortfalls in knowledge and experience.

      All candidates must supply evidence of experience by providing relevant
      information in the form of a detailed curriculum vitae, with verified copies of
      relevant certification attached, authenticated by a senior responsible person in the
      candidate’s employing organisation or by a major client. For entry to plant
      inspector levels 2 and 3 candidates must, in addition, complete the appropriate
      CSWIP plant inspector experience logbook and provide it for assessment.

3.7   Vision Requirements

      The candidate shall provide documented evidence of satisfactory vision in
      accordance with the following requirements:

      a)      Near vision shall permit reading a minimum of Jaeger number 1 or
              equivalent type and size letters (e.g. Times Roman N4), at not less than 30



                                    7
cm on a standard Jaeger test chart for near vision, in at least one eye,
                    corrected or uncorrected;

             b)     Colour vision should be sufficient that the candidate can distinguish and
                    differentiate contrast between the colours used in the inspection methods at
                    the level of familiarity required in the certification being sought.

             The evidence must be in the form of a certificate issued by a medically recognised
             person within the previous 24 months, covering all of the above points.

             With all of the above eligibility requirements the onus is on the candidate to
             provide the necessary evidence prior to the examination. An examination
             appointment will not be confirmed until the evidence has been received.
             Subsequent to certification, tests of visual acuity shall be carried out annually.

     3.8     Training

             All candidates must attend a CSWIP approved course of training at the appropriate
             Level prior to examination. Details of such courses are available on request.

4   APPLICATION FOR EXAMINATION AND FEES

    Candidates will be required to submit an application form, CV and for levels 2 and 3, the
    relevant CSWIP Inspector experience logbook. All information requested must be on these
    forms. No applications can be considered confirmed until receipt of correctly completed
    documents. Application forms and experience logbooks ask for specific details of
    experience and training and must be signed to the effect that these details are correct.

    In the event of a false statement being discovered on any submitted document, any
    examination undertaken will be declared null and void. A certificate is automatically
    invalidated if there are any outstanding examination fees in respect of that certificate.

    Examinations may be taken at Test Centres approved in the United Kingdom and overseas
    for the CSWIP Plant Inspector certification scheme. Lists of approved examination centres
    are available on request.

5   EXAMINATION CONTENT

    The examinations comprise multiple-choice and narrative questions. The time allowed for
    multiple-choice questions is 1 minute per question. The time allowed for narrative answer
    questions is specified in the examination paper presented to the candidate. All examination
    components have a pass mark of 70%.




                                          8
5.1    Levels 1, 2, and 3 (basic)

           There are two batches of examinations for each Level. Each batch consists of:

           a)        Paper 1 is of 50 minutes duration and comprises 50 multiple choice questions.

           b)        Paper 2 is of 2 hours duration and comprises four essay-type questions from a
                     choice of 12; candidates are required to answer one question out of three from
                     each of four mandatory sections.

           c)        Paper 3 is a written paper of 11/2 hours duration and comprises an extended
                     case study using a combination of documentation extracts, photographs and
                     real-life plant inspection situations. This paper tests the technical knowledge
                     and decision-making skills of candidates in a realistic scenario.

    5.2    Levels 2 and 3 (endorsements)

            There is one batch of examinations for each endorsement.

            a)        Paper 1 is of 30 minutes duration and comprises 25 multiple-choice
                      questions.

            b)        Paper 2 is of 1-hour duration and comprises two mandatory essay-type
                      questions. There is no choice for each of questions.

            c)        Paper 3 is a written paper of 30 minutes duration and comprises a case study.
                      This tests the technical knowledge and decision-making skills of candidates
                      in a realistic scenario.


6    CERTIFICATION

     6.1        Results Notices

                All candidates shall be sent a results notice. This notice shall also be sent to the
                organisation paying the examination fee, if not paid by the candidate.

                There are three possible results:
                a)    Achieving at least 70% in each part – pass

                b)    Achieving less than 70% in each and every part– fail

                c)    Achieving less than 70% in one or more parts – the candidate may retest the
                      part(s) which were less than 70%

     6.2        Successful Candidates

                Two copies of a certificate will be issued to the sponsoring organisation or person.
                Duplicate certificates to replace those lost or damaged will only be issued after
                extensive enquiries.


                                               9
6.3   Unsuccessful Candidates

      Candidates who fail to obtain a certificate on any module paper may take one retest
      on those parts of the examination in which success was not achieved. The retest
      must be completed within one year of the initial test; otherwise candidates will
      have to repeat the complete examination.

6.4   Period of validity

      The certificate is valid for five years from the date of completion of the initial test
      and may be renewed for a further five years on application, provided evidence is
      produced in accordance with Clause 6.5.1. Certificates are only valid provided they
      are:

      a)      Within date
      b)      On standard cream CSWIP paper bearing the CSWIP logo in black on gold
              signed by an officer of CSWIP and embossed with the CSWIP stamp
      c)      Signed by the inspector to whom the certificate is awarded
      d)      Accompanied by a valid official CSWIP identity card.

      Success in endorsement examination(s) does not affect the period of validity of the
      certificate.

      Photocopies are unauthorised by CSWIP and should only be used for internal
      administrative purposes.

6.5   Renewal

      6.5.1    Five year renewal

               In all cases, the inspector applying for renewal must:

               a)       Provide evidence, at least every second year, of satisfactory vision
                        examination

               b)       For Levels 1 and 2, a completed CSWIP Level 2 log book
                        showing satisfactory work activity without significant interruption
                        during the previous five years.

                        For Level 3, a completed CSWIP Level 3 log book showing
                        continued satisfactory work activity without significant
                        interruption during the previous five years.

                        A significant interruption means an absence or a change of activity
                        that prevents the certified individual from practising the duties
                        corresponding to their level of qualified CSWIP Plant Inspector,
                        for one or several periods for a total time exceeding one year.

                        If the certificate contains one or more endorsements, the
                        endorsements can not be renewed unless the candidate firstly
                        satisfies the renewal criteria for the basic certificate. If the basic

                                      10
certificate is renewed, in order to renew the endorsement(s) the
                       holder must provide evidence in his/her log book of satisfactory
                       work experience specific to the endorsement(s). If such evidence
                       is not available, a written endorsement-specific examination will
                       be required in order to renew the endorsement. The examination
                       will consist of a multi-choice paper related to the endorsement
                       syllabus and any relevant document revisions that have occurred
                       since the previous examination.

                       Official CSWIP log books must be used for this purpose.

                       Any previous certificate is invalidated upon issue of the five-year
                       renewal certificate.

                       The certificate will not be renewed without further test if an
                       authenticated complaint is received by the Governing Board
                       during the period of its validity. Further instruction and retest may
                       then be required.

                       Renewal must take place not later than 21 days after the date of
                       expiry. It is the certificate holder’s responsibility to ensure that
                       renewal takes place at the appropriate time. Only under extreme
                       circumstances will certificates be renewed up to a maximum of six
                       calendar months from the date of expiry shown on the certificate
                       and late renewal will be subject to a special fee.

      6.5.2   Ten Year Renewal Procedure

              Certificates are renewed beyond ten years from the initial examination (or
              from a previous ten year renewal) by the holder successfully completing a
              renewal examination prior to the expiry of the certificate in addition to the
              renewal procedure given in Clause 6.5.1. Requests for the appropriate
              documentation should be made to TWI Certification Ltd at Granta Park,
              Great Abington, Cambridge only.

              The ten year renewal examination consists of a multi-choice paper related
              to the initial examination syllabus and any endorsements held.

6.6   Complaints and Appeals

      An aggrieved party in a dispute which considers itself to have reasonable grounds
      for questioning the competency of a CSWIP qualified person may petition the
      Governing Board for non–renewal of the certificate. Such a petition must be
      accompanied by all relevant facts and, if in the opinion of the Board an adequate
      case has been presented, a full investigation of the circumstances under dispute will
      be initiated. If the petition is substantiated to the satisfaction of the Board, the
      certificate will be withdrawn.




                                     11
7          RECORDS

           TWI Certification Ltd maintains records of successful and unsuccessful candidates. These
           records are accessible to the Governing Board or its nominees at all reasonable times.


    ADDRESSES

For further general information contact:

TWI Certification Ltd
Granta Park
Great Abington
Cambridge CB1 6AL, UK

Phone:             +44 (0) 1223 891162
Telefax:          +44 (0) 1223 894219
E: mail:          twicertification@twi.co.uk

For specific information on training and examinations and tests and arranging for them to be carried
out, contact the approved Examination Body:

TWI Training and Examinations
Granta Park
Great Abington
Cambridge CB1 6AL, UK

Phone:            +44 (0) 1223 891162
Telefax:          +44 (0) 1223 891630
E: mail           trainexam@twi.co.uk

GLOSSARY

WSE               Written Scheme of Examination
PED               Pressure Equipment Directive
PSSR              Pressure Systems Safety Regulations
LOLER             Lifting Operations and Lifting Equipment Regulations
ACOP              Approval Code of Practice
API               American Petroleum Institute
EEMUA             Engineering Equipment and Materials Users Association
RBI               Risk Based Inspection




                                               12
CERTIFICATION SCHEME FOR WELDING AND INSPECTION PERSONNEL




Requirements for the Certification of Plant Inspectors

   APPENDIX TO DOCUMENT CSWIP-11-01 2nd Edition: December 2002




             Appendix 1: Outline Training Syllabus




                                13
CERTIFICATION                                       MODULES                                                      EXAMINATIONS
                                  •   The plant inspector: roles and duties (1)
                                  •   QA/inspection in context
                                  •   Inspection safety                                       Level 1, first batch
Plant Inspector Level 1           •   Inspection: background skills
                                  •   Legislation, rules and regulations                      •     Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes
                                  •   Inspection and test plans (ITPs)                        •     Paper 2 – narrative (all modules) 4 questions from 12, 120
                                                                                                    minutes
                                  •   Inspecting materials
                                                                                              •     Paper 3 – case study, 90 minutes
                                  •   Visual examination skills
                                  •   Visual examination of welds
                                  •   Inspection and basic NDT
                                  •   Introduction to corrosion
                                  •   The plant inspector: roles and duties (2)
                                  •   Using codes and standards                               Level 1, second batch
                                  •   Introduction to pressure equipment
                                  •   Inspection of pressure vessels                          •     Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes
Level 1 continued                 •   Inspection of pipework systems (API 570 introduction)   •     Paper 2 – narrative (all modules) 4 questions from 12, 120
                                                                                                    minutes
                                  •   Inspection of storage tanks (API 653 introduction)
                                                                                              •     Paper 3 – case study, 90 minutes
                                  •   Inspecting painting/rubber/GRP linings
                                  •   An introduction to RBI
                                  •   Inspection reporting
                                  •   Safety briefing: Pressure tests
                                  •   Inspection of cranes (works inspection)                 Level 2 (basic), first batch
                                  •   Inspection of cranes (site inspection/introduction to
                                      LOLER)
                                                                                              •     Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes
Level 2 Plant Inspector (basic)   •   Plant inspector competency/skills assessment
                                  •   Inspecting pressure relief valves (PRVs)                •     Paper 2 – narrative (all modules) 4 questions from 12, 120
                                                                                                    minutes
                                  •   API 510 pressure vessel inspection code
                                                                                              •     Paper 3 - case study, 90 minutes
                                  •   API 510 assessment exercise
                                  •   Pressure Equipment Directive; introduction




                                                                                       14
CERTIFICATION                                        MODULES                                                          EXAMINATIONS
                                  •     L2W2 entry questionnaire
                                                                                                    Level 2 (basic), second batch
                                  •     Plant inspector and ISO 9000:2000/EN 45004:
                                  •     Case study: HSE investigation
                                                                                                    •     Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes
Level 2 continued                 •     On-site calculations
                                                                                                    •     Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes
                                  •     Pressure testing
                                                                                                    •     Paper 3 - case study, 90 minutes
                                  •     Inspecting heat exchangers
                                  •     High temperature/boiler corrosion


                                                                                                    •     Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
                                  •     Statutory PSSRs inspection of ‘minor systems’ (ACoP
Level 2 Endorsement 2A                                                                              •     Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                      105a)
                                                                                                    •     Paper 3 - case study, 1 question, 30 minutes



                                                                                                    •     Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
                                  •     Statutory PSSRs inspection of ‘intermediate systems’
Level 2 Endorsement 2B                                                                              •     Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                      (ACoP 105b)
                                                                                                    •     Paper 3 - case study, 1 question, 30 minutes



                                                                                                    •     Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 2 Endorsement 2C            •     Statutory (LOLER) inspection of lifting equipment
                                                                                                    •     Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                                    •     Paper 3 - case study, 1 question, 30 minutes

                                  •     Role of the plant inspector (3):Investigations, disputes and
Level 3 Plant Inspector (basic)         claims                                                       Level 3 (basic), first batch
                                  •     Plant remnant life assessment                                •     Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes
                                  •     Fitness-for-purpose assessments (1)                          •     Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes
                                  •     Advanced corrosion and criticality reporting
                                                                                                     •     Paper 3 - case study, 90 minutes

                                  •     Fitness-for-purpose assessments (2) (BS 7910/API 579)       Level 3 (basic), second batch

                                  •     RBI implementation                                          •     Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes
Level 3 continued                       Advanced inspection reporting
                                  •                                                                  •    Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes
                                  •    Inspection economics and management
                                                                                                     •    Paper 3 - case study, 90 minutes



                                                                                       15
CERTIFICATION                             MODULES                                                     EXAMINATIONS

                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
                         •   Statutory PSSRs inspection of ‘major systems’ and steam
Level 3 Endorsement 3A                                                                 •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                             plant (ACoP 105c)
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes



                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3B   •   Inspection of rotating equipment                          •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes



                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3C   •   Statutory (LOLER) inspection of lifting equipment         •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes



                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3D   •   Inspection of pressure vessels: API 510                   •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes



                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3E   •   Inspection of storage tanks :API 653/EEMUA 159            •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes



                                                                                       •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3F   •   Inspection of offshore installations
                                                                                       •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                       •   Paper 3 - case study, 1 question, 30 minutes




                                                                           16
CERTIFICATION                                            MODULES                                                     EXAMINATIONS

                                                                                                      •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3G                  •    Advanced painting/linings inspection                     •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                                      •   Paper 3 - case study, 1 question, 30 minutes



                                                                                                      •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3H                  •    Failure investigation and the expert witness role        •   Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes
                                                                                                      •   Paper 3 - case study, 1 question, 30 minutes



                                                                                                      •   Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes
Level 3 Endorsement 3I                  •    RBI management                                           •   Paper 2 - narrative (all modules) 2 questions from 2 ,60 minutes
                                                                                                      •   Paper 3 - case study, 1 question, 30 minutes




        Copyright© 2002, TWI Certification Ltd




                                                                                                 17

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  • 1. CERTIFICATION SCHEME FOR WELDING AND INSPECTION PERSONNEL DOCUMENT NO. CSWIP – 11 – 01 Requirements for the Certification of Plant Inspectors Categories of Certification: Plant Inspector Level 1 Plant Inspector Level 2 (basic) Plant Inspector Level 2A, 2B, 2C (Endorsements) Plant Inspector Level 3 (basic) Plant Inspector Level 3A to 3I (Endorsements) These requirements supersede the previous issue and shall be effective from 1 December 2002 2nd Edition December 2002 Issued under the authority of the Governing Board for Certification All correspondence should be addressed to: TWI Certification Ltd Granta Park Great Abington Cambridge CB1 6AL United Kingdom Telephone: +44 (0) 1223 891162 Telefax: +44 (0) 1223 894219 Email: twicertification@twi.co.uk Web: http://www.cswip.com CSWIP is administered by TWI Certification Ltd
  • 2. FOREWORD The Certification Scheme for Welding and Inspection Personnel (CSWIP) is a comprehensive scheme that provides for the examination and certification of individuals seeking to demonstrate their knowledge and/or competence in their field of operation. The scope of CSWIP includes Welding Inspectors, Welding Supervisors, Welding Instructors, Underwater Inspection Personnel and NDT personnel. This document adds the category of CSWIP Plant Inspector at three levels of certification (Level 1, Level 2 and Level 3). CSWIP is managed by the Certification Management Board, which acts as the Governing Board for Certification, in keeping with the requirements of the industries served by the scheme. The Certification Management Board, in turn, appoints specialist Management Committees to oversee parts of the scheme. All CSWIP Boards and Committees are comprised of member representatives from relevant industrial sectors and other interests. ACCESS TO CERTIFICATION Access to certification schemes is not improperly restricted. The sole criteria for certification are as given in the appropriate document (and any subsequent amendments) and no other criteria will be applied. Certification is not conditional on the candidate applying for other services or membership from TWI Certification Ltd, its parent, or any other group or associations. 1 GENERAL Given the increasing demands of integrated asset management within process plant and the increasing complexity of plant systems themselves and the legislative background in the EU and overseas, it is recognised that a need exists for a formal Plant Inspector certification scheme. To be effective, a certification scheme needs to ensure that plant inspectors have sufficient training and practical experience before being adjudged competent to perform statutory or non-statutory inspections on engineering plant. TWI Certification Ltd has responded to this need by offering a formal Plant Inspection certification scheme. The certification scheme is regulated by the Certification Management Board of TWI Certification Ltd. CSWIP Plant Inspector certification is seen as conferring renewable international certification at three levels (Level 1, Level 2 and Level 3). The scheme will add value to plant asset management by being applicable to both ‘works’ and in-service inspection. It will cover both statutory and non-statutory equipment and be universal i.e. not tied to one specific plant inspection code. Equally, it is recognised that there will be some sector–specific and plant–specific topics covered at the appropriate level and depth (e.g. for power generation, offshore and chemical process/refineries sectors). The scheme allows for increasing specialisation at Level 2 and Level 3, with Level 1 as the entry general level. Training and competence assessment for statutory plant (pressure and lifting equipment) is given special significance by the addition of specialised endorsements at Levels 2 and 3. Fig 1 shows the general scope of the scheme. 1
  • 3. Fig 1: Overall scope of scheme Duties and responsible of the CSWIP plant inspection In-service inspection Works (vendor) of mechanical plant inspection of new plant under construction Statutory plant Statutory plant (pressure and Non-statutory (pressure and Non-statutory lifting plant lifting plant equipment etc.) equipment etc) It is recognised that personnel considering this scheme will come from the main disciplines of plant operation, non-destructive testing and mechanical inspection. It is also likely to draw candidates who are suitably experienced and qualified with related quality assurance and quality control backgrounds. The scheme is designed to suit plant inspectors working for commercial works (vendor) inspection organisations, independent third party inspection organisations, classification societies and insurance companies. Special consideration is given to the responsibility and competence requirements of inspectors working in a statutory ‘Competent Person’ role under the PSSRs or LOLER, or as a ‘user inspectorate’ in power, petrochemical or offshore plant. Fig 2 below sets out the basic scheme structure for the CSWIP Plant Inspection Scheme. Note the following points: • A mature candidate route is available at level 1 only. • Levels 2 and 3 are preceded by stringent experience assessment and a formal prequalification examination. • Certification for statutory inspections cannot be achieved until Level 2 plus endorsements have been achieved. 2
  • 4. Fig 2: Basic scheme structure NDT entry (3 approved inspection qualifications) CSWIP Examination for CSWIP approved Level 1 course Level 1 Plant Inspector qualification ONC or mature candidate entry (approved experience) Approved CSWP experience + Examination Plant for Inspector Level 2 Level 2 Level 1 (basic) statutory plant CSWIP Level 2 Plant endorsements prequalification Inspector A, B, C CSWIP approved Level 2 course qualification HNC tests (for direct + 5 years entry only) and (Non- approved Level 2 statutory experience experience inspections) logbook t CSWIP 5 years Examination Level 3 approved for statutory CSWIP Level 3 experience + Level 3 and non- prequalification Plant Inspector (basic) statutory test and L3 CSWIP approved Level 3 course Level 2 Plant plant experience Inspector endorsemen logbook qualification ts A to I 3
  • 5. 2 SCOPE For Levels 1, 2 and 3, and endorsements, certification comprises theory and case study examinations appropriate to the level. Candidates will only pass if they demonstrate the necessary combination of theoretical, practical ability and experience required by plant inspectors. Examinations are conducted only by TWI Certification Ltd Authorised Examining Bodies. The present requirements are intended to meet the majority of users’ needs for the practical inspection of engineering plant and to provide industry with an assured minimum standard of proficiency. Examinations are designed to test the candidate’s grasp of the wide subject matter of plant inspection and his/her understanding of the technical and procedural aspects of the plant inspectors’ role. The examination procedure involves a combination of written, multiple choice descriptive and case study questions (at all levels; 1, 2, 3 and endorsements). Entry to level 2, level 3, and appropriate endorsements, is via prequalification examinations, see Section 3. 2.1 Level 1 Personnel An inspector certified to Plant Inspector Level 1 has a wide-ranging basic knowledge of technical issues relating to works (vendor) and in-service inspection of mechanical plant. The inspector will be able to perform straightforward unsupervised inspections in accordance with an inspection and test plan (ITP) for new equipment or a written scheme of examination (WSE) for in-service equipment which is not subject to statutory requirements (PED, PSSRs, LOLER etc.). The inspector will be able to choose the inspection method, liase with technicians performing the test, and provide clear reports, with recommendations, for final assessment by others. The inspector will be capable of making basic subjective judgements on non-controversial inspection results but will require assistance when dealing with more technically complex situations. 2.2 Level 2 Personnel An inspector certified to Plant Inspector Level 2 (basic) is able to carry out all duties for which a level 1 inspector is qualified but is able to add a deeper level of technical understanding and interpretation. The inspector also has a wider scope of knowledge relating to pressure and lifting equipment and their manufacturing and test procedure. A level 2 inspector can make more detailed comparison of inspection results with code/defect acceptance criteria and justify conclusions using simple code calculations. In cases where corrosion and other in-service defects are found, the inspector is able to allocate severity levels and contribute input to a risk- based-inspection (RBI) scheme, if applicable. 4
  • 6. An inspector certified to Plant Inspector level 2A/B/C (i.e. with additional endorsements 2A, 2B, and 2C) is able to perform all duties for which a level 2 (basic) inspector is qualified and, in addition: • Is able to perform various inspection-related duties as part of an organisation acting as ‘Competent Person’ under the provision of relevant legislation such as the PSSRs and LOLER (Endorsement 2C). In the case of the PSSRs, the inspector’s role is limited to the category of pressure system for which the endorsement is held i.e. Endorsement 2A: Minor systems (PSSRs ACoP 105a) Endorsement 2B: Intermediate systems (PSSRs ACoP 105b) 2.3 Level 3 Personnel An inspector certified to Plant Inspector Level 3 (basic) would be capable of assuming full responsibility as ‘technical authority’ for an inspection operation and staff; establishing techniques and procedures; interpreting codes, standards, specifications and procedures; and designating the particular test methods, techniques and procedures to be used. The inspector shall be deemed to have the competence to interpret and evaluate results in accordance with existing codes, standards and specifications and have sufficient practical technical background to select methods and establish techniques and to assist in establishing acceptance criteria where none are otherwise available. The inspector will also be able to assume responsibility for a ‘user inspector’ operation and demonstrate a clear and justified view of the subject of risk. An inspector certified to plant inspector 3A/B/C/D/E/F/G/H/I (i.e. with additional endorsements) is able to perform all duties for which a level 3 (basic) inspector is qualified and, in addition perform the duties related to the specific endorsements held i.e. Endorsement 3A: Inspection of ‘major systems’ (PSSRs ACoP 105c). Endorsement 3B: Inspection of rotating equipment. Endorsement 3C: Statutory inspection of lifting equipment (LOLER). Endorsement 3D: Inspection of pressure vessels: API 510. Endorsement 3E: Inspection of storage tanks: API 653/EEMUA 159. Endorsement 3F: Inspection of offshore installations. Endorsement 3G: Advanced painting and linings inspection. Endorsement 3H: Failure investigation and the expert witness role. Endorsement 3I: RBI management. An inspector who has passed endorsement 3A is able to perform various inspection-related duties as part of an organisation acting as ‘Competent Person’ under the PSSRs dealing with ‘major systems’ (PSSRs ACoP 105c). In addition the inspector is able to draw up and/or certify written schemes of examination for minor, intermediate and major systems. 5
  • 7. 3 ELIGIBILITY FOR COURSE AND EXAMINATION Candidates shall have a combination of education, training and documented experience adequate to ensure that they have the potential to understand the technical and procedural issues of the applicable level. 3.1 Level 1 Award Requirements The minimum requirements for award of a Level 1 qualification are as follows: 3.1.1 Holds current approved NDT Level 2 (ACCP, CSWIP or PCN) in three methods (BGAS Painting Inspector and CSWIP 3.1 Welding Inspection qualifications are acceptable as methods) OR holds CSWIP 3.2 Senior Welding Inspector OR holds an ONC Engineering or equivalent OR has satisfactory pre-assessed work experience in plant inspection (mature candidate entry, see Section 3.6); plus 3.1.2 Successfully completes an approved Plant Inspector Level 1 training course and the CSWIP examinations. 3.2 Level 2 (basic) Award Requirements The minimum requirements for award of a Level 2 (basic) qualification are as follows: 3.2.1 Satisfactory pre-assessed (Level 2 prequalification logbook) work experience in plant inspection; plus 3.2.2 Holds current CSWIP Plant Inspector Level 1 qualification; plus 3.2.3 Successfully completes an approved Plant Inspector Level 2 (basic) training course and the CSWIP examinations. OR 3.2.4 Satisfactory pre-assessed (Level 2 prequalification entry test and logbook) work experience in plant inspection; plus 3.2.5 Qualified to HNC in Engineering or equivalent qualification; plus 3.2.6 Successfully completes an approved the Plant Inspector Level 2 (basic) training course and the CSWIP examinations. 3.3 Level 2 (endorsement) awards 2A, 2B, and 2C 3.3.1 Holds current CSWIP Plant Inspector Level 2 (basic) qualification plus 6
  • 8. 3.3.2 Successfully completes the relevant approved Level 2 endorsement training course and the CSWIP examinations. 3.4 Level 3 (basic) Award Requirements The minimum requirements for award of a Level 3 qualification are as follows: 3.4.1 Five years minimum satisfactory pre-assessed (Level 3 CSWIP logbook) work experience in plant inspection; plus 3.4.2 Holds a minimum of current CSWIP Plant Inspector Level 2 (basic) qualification; plus 3.4.3 Successfully completes an approved Plant Inspector Level 3 (basic) training course and the CSWIP examinations. 3.5 Level 3 endorsement awards 3A to 3I 3.5.1 Holds current CSWIP Level 3 (basic) qualification plus, for endorsement 3A:(PSSRs major pressure systems), holds Level 2 endorsements 2A and 2B (minor and intermediate pressure systems) plus 3.5.2 Successfully completes the relevant approved Level 3 endorsement training course and the CSWIP examinations. 3.6 Experience and Mature Candidate Entry To be eligible for training courses and examination the candidate shall have a minimum assessed level of experience (assessed by CSWIP logbook) for the appropriate level of examination being sought. In all cases of pre-assessment of authenticated experience, irrespective of entry route, the outcome may require candidates to undertake appropriate short courses to address significant shortfalls in knowledge and experience. All candidates must supply evidence of experience by providing relevant information in the form of a detailed curriculum vitae, with verified copies of relevant certification attached, authenticated by a senior responsible person in the candidate’s employing organisation or by a major client. For entry to plant inspector levels 2 and 3 candidates must, in addition, complete the appropriate CSWIP plant inspector experience logbook and provide it for assessment. 3.7 Vision Requirements The candidate shall provide documented evidence of satisfactory vision in accordance with the following requirements: a) Near vision shall permit reading a minimum of Jaeger number 1 or equivalent type and size letters (e.g. Times Roman N4), at not less than 30 7
  • 9. cm on a standard Jaeger test chart for near vision, in at least one eye, corrected or uncorrected; b) Colour vision should be sufficient that the candidate can distinguish and differentiate contrast between the colours used in the inspection methods at the level of familiarity required in the certification being sought. The evidence must be in the form of a certificate issued by a medically recognised person within the previous 24 months, covering all of the above points. With all of the above eligibility requirements the onus is on the candidate to provide the necessary evidence prior to the examination. An examination appointment will not be confirmed until the evidence has been received. Subsequent to certification, tests of visual acuity shall be carried out annually. 3.8 Training All candidates must attend a CSWIP approved course of training at the appropriate Level prior to examination. Details of such courses are available on request. 4 APPLICATION FOR EXAMINATION AND FEES Candidates will be required to submit an application form, CV and for levels 2 and 3, the relevant CSWIP Inspector experience logbook. All information requested must be on these forms. No applications can be considered confirmed until receipt of correctly completed documents. Application forms and experience logbooks ask for specific details of experience and training and must be signed to the effect that these details are correct. In the event of a false statement being discovered on any submitted document, any examination undertaken will be declared null and void. A certificate is automatically invalidated if there are any outstanding examination fees in respect of that certificate. Examinations may be taken at Test Centres approved in the United Kingdom and overseas for the CSWIP Plant Inspector certification scheme. Lists of approved examination centres are available on request. 5 EXAMINATION CONTENT The examinations comprise multiple-choice and narrative questions. The time allowed for multiple-choice questions is 1 minute per question. The time allowed for narrative answer questions is specified in the examination paper presented to the candidate. All examination components have a pass mark of 70%. 8
  • 10. 5.1 Levels 1, 2, and 3 (basic) There are two batches of examinations for each Level. Each batch consists of: a) Paper 1 is of 50 minutes duration and comprises 50 multiple choice questions. b) Paper 2 is of 2 hours duration and comprises four essay-type questions from a choice of 12; candidates are required to answer one question out of three from each of four mandatory sections. c) Paper 3 is a written paper of 11/2 hours duration and comprises an extended case study using a combination of documentation extracts, photographs and real-life plant inspection situations. This paper tests the technical knowledge and decision-making skills of candidates in a realistic scenario. 5.2 Levels 2 and 3 (endorsements) There is one batch of examinations for each endorsement. a) Paper 1 is of 30 minutes duration and comprises 25 multiple-choice questions. b) Paper 2 is of 1-hour duration and comprises two mandatory essay-type questions. There is no choice for each of questions. c) Paper 3 is a written paper of 30 minutes duration and comprises a case study. This tests the technical knowledge and decision-making skills of candidates in a realistic scenario. 6 CERTIFICATION 6.1 Results Notices All candidates shall be sent a results notice. This notice shall also be sent to the organisation paying the examination fee, if not paid by the candidate. There are three possible results: a) Achieving at least 70% in each part – pass b) Achieving less than 70% in each and every part– fail c) Achieving less than 70% in one or more parts – the candidate may retest the part(s) which were less than 70% 6.2 Successful Candidates Two copies of a certificate will be issued to the sponsoring organisation or person. Duplicate certificates to replace those lost or damaged will only be issued after extensive enquiries. 9
  • 11. 6.3 Unsuccessful Candidates Candidates who fail to obtain a certificate on any module paper may take one retest on those parts of the examination in which success was not achieved. The retest must be completed within one year of the initial test; otherwise candidates will have to repeat the complete examination. 6.4 Period of validity The certificate is valid for five years from the date of completion of the initial test and may be renewed for a further five years on application, provided evidence is produced in accordance with Clause 6.5.1. Certificates are only valid provided they are: a) Within date b) On standard cream CSWIP paper bearing the CSWIP logo in black on gold signed by an officer of CSWIP and embossed with the CSWIP stamp c) Signed by the inspector to whom the certificate is awarded d) Accompanied by a valid official CSWIP identity card. Success in endorsement examination(s) does not affect the period of validity of the certificate. Photocopies are unauthorised by CSWIP and should only be used for internal administrative purposes. 6.5 Renewal 6.5.1 Five year renewal In all cases, the inspector applying for renewal must: a) Provide evidence, at least every second year, of satisfactory vision examination b) For Levels 1 and 2, a completed CSWIP Level 2 log book showing satisfactory work activity without significant interruption during the previous five years. For Level 3, a completed CSWIP Level 3 log book showing continued satisfactory work activity without significant interruption during the previous five years. A significant interruption means an absence or a change of activity that prevents the certified individual from practising the duties corresponding to their level of qualified CSWIP Plant Inspector, for one or several periods for a total time exceeding one year. If the certificate contains one or more endorsements, the endorsements can not be renewed unless the candidate firstly satisfies the renewal criteria for the basic certificate. If the basic 10
  • 12. certificate is renewed, in order to renew the endorsement(s) the holder must provide evidence in his/her log book of satisfactory work experience specific to the endorsement(s). If such evidence is not available, a written endorsement-specific examination will be required in order to renew the endorsement. The examination will consist of a multi-choice paper related to the endorsement syllabus and any relevant document revisions that have occurred since the previous examination. Official CSWIP log books must be used for this purpose. Any previous certificate is invalidated upon issue of the five-year renewal certificate. The certificate will not be renewed without further test if an authenticated complaint is received by the Governing Board during the period of its validity. Further instruction and retest may then be required. Renewal must take place not later than 21 days after the date of expiry. It is the certificate holder’s responsibility to ensure that renewal takes place at the appropriate time. Only under extreme circumstances will certificates be renewed up to a maximum of six calendar months from the date of expiry shown on the certificate and late renewal will be subject to a special fee. 6.5.2 Ten Year Renewal Procedure Certificates are renewed beyond ten years from the initial examination (or from a previous ten year renewal) by the holder successfully completing a renewal examination prior to the expiry of the certificate in addition to the renewal procedure given in Clause 6.5.1. Requests for the appropriate documentation should be made to TWI Certification Ltd at Granta Park, Great Abington, Cambridge only. The ten year renewal examination consists of a multi-choice paper related to the initial examination syllabus and any endorsements held. 6.6 Complaints and Appeals An aggrieved party in a dispute which considers itself to have reasonable grounds for questioning the competency of a CSWIP qualified person may petition the Governing Board for non–renewal of the certificate. Such a petition must be accompanied by all relevant facts and, if in the opinion of the Board an adequate case has been presented, a full investigation of the circumstances under dispute will be initiated. If the petition is substantiated to the satisfaction of the Board, the certificate will be withdrawn. 11
  • 13. 7 RECORDS TWI Certification Ltd maintains records of successful and unsuccessful candidates. These records are accessible to the Governing Board or its nominees at all reasonable times. ADDRESSES For further general information contact: TWI Certification Ltd Granta Park Great Abington Cambridge CB1 6AL, UK Phone: +44 (0) 1223 891162 Telefax: +44 (0) 1223 894219 E: mail: twicertification@twi.co.uk For specific information on training and examinations and tests and arranging for them to be carried out, contact the approved Examination Body: TWI Training and Examinations Granta Park Great Abington Cambridge CB1 6AL, UK Phone: +44 (0) 1223 891162 Telefax: +44 (0) 1223 891630 E: mail trainexam@twi.co.uk GLOSSARY WSE Written Scheme of Examination PED Pressure Equipment Directive PSSR Pressure Systems Safety Regulations LOLER Lifting Operations and Lifting Equipment Regulations ACOP Approval Code of Practice API American Petroleum Institute EEMUA Engineering Equipment and Materials Users Association RBI Risk Based Inspection 12
  • 14. CERTIFICATION SCHEME FOR WELDING AND INSPECTION PERSONNEL Requirements for the Certification of Plant Inspectors APPENDIX TO DOCUMENT CSWIP-11-01 2nd Edition: December 2002 Appendix 1: Outline Training Syllabus 13
  • 15. CERTIFICATION MODULES EXAMINATIONS • The plant inspector: roles and duties (1) • QA/inspection in context • Inspection safety Level 1, first batch Plant Inspector Level 1 • Inspection: background skills • Legislation, rules and regulations • Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes • Inspection and test plans (ITPs) • Paper 2 – narrative (all modules) 4 questions from 12, 120 minutes • Inspecting materials • Paper 3 – case study, 90 minutes • Visual examination skills • Visual examination of welds • Inspection and basic NDT • Introduction to corrosion • The plant inspector: roles and duties (2) • Using codes and standards Level 1, second batch • Introduction to pressure equipment • Inspection of pressure vessels • Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes Level 1 continued • Inspection of pipework systems (API 570 introduction) • Paper 2 – narrative (all modules) 4 questions from 12, 120 minutes • Inspection of storage tanks (API 653 introduction) • Paper 3 – case study, 90 minutes • Inspecting painting/rubber/GRP linings • An introduction to RBI • Inspection reporting • Safety briefing: Pressure tests • Inspection of cranes (works inspection) Level 2 (basic), first batch • Inspection of cranes (site inspection/introduction to LOLER) • Paper 1 – multiple-choice (all modules) 50 questions, 50 minutes Level 2 Plant Inspector (basic) • Plant inspector competency/skills assessment • Inspecting pressure relief valves (PRVs) • Paper 2 – narrative (all modules) 4 questions from 12, 120 minutes • API 510 pressure vessel inspection code • Paper 3 - case study, 90 minutes • API 510 assessment exercise • Pressure Equipment Directive; introduction 14
  • 16. CERTIFICATION MODULES EXAMINATIONS • L2W2 entry questionnaire Level 2 (basic), second batch • Plant inspector and ISO 9000:2000/EN 45004: • Case study: HSE investigation • Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes Level 2 continued • On-site calculations • Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes • Pressure testing • Paper 3 - case study, 90 minutes • Inspecting heat exchangers • High temperature/boiler corrosion • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes • Statutory PSSRs inspection of ‘minor systems’ (ACoP Level 2 Endorsement 2A • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes 105a) • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes • Statutory PSSRs inspection of ‘intermediate systems’ Level 2 Endorsement 2B • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes (ACoP 105b) • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 2 Endorsement 2C • Statutory (LOLER) inspection of lifting equipment • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Role of the plant inspector (3):Investigations, disputes and Level 3 Plant Inspector (basic) claims Level 3 (basic), first batch • Plant remnant life assessment • Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes • Fitness-for-purpose assessments (1) • Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes • Advanced corrosion and criticality reporting • Paper 3 - case study, 90 minutes • Fitness-for-purpose assessments (2) (BS 7910/API 579) Level 3 (basic), second batch • RBI implementation • Paper 1 - multiple-choice (all modules) 50 questions, 50 minutes Level 3 continued Advanced inspection reporting • • Paper 2 - narrative (all modules) 4 questions from 12, 120 minutes • Inspection economics and management • Paper 3 - case study, 90 minutes 15
  • 17. CERTIFICATION MODULES EXAMINATIONS • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes • Statutory PSSRs inspection of ‘major systems’ and steam Level 3 Endorsement 3A • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes plant (ACoP 105c) • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3B • Inspection of rotating equipment • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3C • Statutory (LOLER) inspection of lifting equipment • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3D • Inspection of pressure vessels: API 510 • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3E • Inspection of storage tanks :API 653/EEMUA 159 • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3F • Inspection of offshore installations • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes 16
  • 18. CERTIFICATION MODULES EXAMINATIONS • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3G • Advanced painting/linings inspection • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3H • Failure investigation and the expert witness role • Paper 2 - narrative (all modules) 2 questions from 2, 60 minutes • Paper 3 - case study, 1 question, 30 minutes • Paper 1 - multiple-choice (all modules) 25 questions, 30 minutes Level 3 Endorsement 3I • RBI management • Paper 2 - narrative (all modules) 2 questions from 2 ,60 minutes • Paper 3 - case study, 1 question, 30 minutes Copyright© 2002, TWI Certification Ltd 17