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INSTITUTO POLITECNICO NACIONALEscuela Superior de Ingeniería Mecánica y Eléctrica, Unidad Azcapotzalco DESIGN OF A MOTION ASSISTIVE ORTHOSIS Directors: Dr. Ricardo Gustavo Rodríguez Cañizo Dr. Emmanuel Alejandro Merchán Cruz Students: Bautista Arteaga Aldo Castro Lara Ignacio
REQUIREMENTS
ECONOMIC REQUIREMENTS LOW ACQUISTION COST LOW MAINTENANCE COST
FUNCTIONAL REQUIREMENTS Lightweight Ergonomic Comfortable Anthropometric Lownoiseemission Easytouse Lowvibrationlevel
FUNCTIONAL REQUIREMENTS Appropriatetemperaturelevels Reducedvolume Safe Avoid injuries from continuous use Prevent further damage by accident Safe in prolonged use and risky situations Adaptable to different use conditions
FUNCTIONAL REQUIREMENTS Havesufficientautonomy Adaptable a differentworkingconditions Have the necessary freedom degrees Sufficient range of knee flexion Stablewith heavy weights Appropriateresolution Compatible with other biomechanical systems Adaptable to different motion types.
APPEARANCE REQUIREMENTS Anthropomorphicappearance. Discreetappearance.
MANUFACTURABILITY AND INSTALLATION REQUIREMENTS Easy installation and removal for the patient. Easy to manufacture.
CONSERVATION REQUIREMENTS Lowfrequencymaintenanceand revisions
DESIRABLE REQUIREMENTS Lowacquisitioncost Lowmaintenancecost Prevent further damage by accident Compatible with other biomechanical systems Anthropomorphicappearance. Discreetappearance
DESIGN GOALS
DESIGN GOALS Acquisition cost under 40 000 pesos Maintenance every 4 months  Equipment weight under 12 kg Adaptable to user characteristics Noise Emission under 30 db Interpres intentions of movement and have a simple user interface The frequencies generated by the system, must not come into resonance with the tissue or bone
DESIGN GOALS System temperature must be under  28 ° C The diameter of the limb can´t be increased in more than 15 cm Tested for periods longer than the intervals between revisions, under strict conditions of use Operate under different conditions of temperature and humidity Work at least 6 hours by continuous use Adaptable to different working conditions as variable inclinations and different soil conditions Have at least 3 freedom degrees
DESIGN GOALS Range of flexion of least 80 ° at the knee  Support users with weights up to 120 kg Resolution  of 1° Compatible with other biomechanical ankle systems The installation and removal by the patient must not take more than 10 minutes Manufacture must take 20 days or less
CONCEPT GENERATION
A)-FRAMES (A1) Rigidframe(wothoutlengthregulation.)  Adjustablelengthframes .(A2)-Multipointslidingsystem (withspring).(A3)-slidingsystemwithscrewfix.(A4)-cylindersystemwithsplit ring.(A5)-slidingsystemwith slots. Dynamiclengthframes(A6)-Pneumaticpistonsystem.(A7)-Hydraulicpistonsystem.(A8)-Electric linear actuatorsystem.(A9)-Magnetorheological fluid dampersystem.
(B)-RESTRAINT AND ADJUSTMENT SYSTEMS  	(B1) Velcro tapes Adjustablestraps +(B2)-MicroLocksystem.(B3)-Bucklelocksystem.(B4)-Buckle-claspsystem.(B5)-Micrometricpressurebuckle. (B6) Rigidsystemwithhinge and lock.
(C)-MOVEMENT GENERATION SYSTEMS (C1) Rotativeelectric motors.(C2) Linear electric motors.(C3) Servo Rotative motors(C4) Servo linear motors(C5) Rotativehydraulic motors.(C6) Hydraulic linear actuators.
(D)-CONTROL SYSTEMS (D1) Microprocessors. (D2) Microcontrollers. 	(D3) PLC's.
(E) ENERGY STORAGE SYSTEMS. (E1) Lead-acidaccumulators. (E2) AlkalineBatteries. (E3) MagnesiumAlkalineBatteries. (E4) Nickel-CadmiumBatteries. (E5) Nickel-Metal HydrideBatteries. (E6) LithiumIon Batteries. (E7) LithiumPolymerBatteries. (E8) Fuel Cells (Hydrogen).
(F)-SENSING SYSTEMS (F1) Pressuresensors.(F2) Angular Position Sensors.(F3) InductiveSensors.(F4) Proximitysensors.(F5) Temperaturesensors.(F6) Humiditysensors.(F7) Potentiometers.(F8) Accelerometers.(F9) Encoders.(F10) Resolvers.(F11) Gyroscopes.
(G)-USER INTERFACE Forintroduction of commands and information.(G1)-Keyboard.(G2)-Voicerecognitionsystem.(G3)-Touchscreendisplay Forfeedbacktotheuser.(G4)-LCD(G5)-Led 's(G6)-Buzzer(G7)-Speaker forvoicemessages.
(H)-KNEE JOINT SYSTEMS (H1) Single axisarticulation.(H2) Dual Axis Articulation (polycentric, two rotation axes)(H3) Knee Joint with wedge and rope lock
CONCEPT GENERATION
EvaluationbyFeasibility
EvaluationbyAvailabilityof technology
Customer requirements based evaluation
Decision-matrixbasedevaluation

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Design BA CL

  • 1. INSTITUTO POLITECNICO NACIONALEscuela Superior de Ingeniería Mecánica y Eléctrica, Unidad Azcapotzalco DESIGN OF A MOTION ASSISTIVE ORTHOSIS Directors: Dr. Ricardo Gustavo Rodríguez Cañizo Dr. Emmanuel Alejandro Merchán Cruz Students: Bautista Arteaga Aldo Castro Lara Ignacio
  • 3. ECONOMIC REQUIREMENTS LOW ACQUISTION COST LOW MAINTENANCE COST
  • 4. FUNCTIONAL REQUIREMENTS Lightweight Ergonomic Comfortable Anthropometric Lownoiseemission Easytouse Lowvibrationlevel
  • 5. FUNCTIONAL REQUIREMENTS Appropriatetemperaturelevels Reducedvolume Safe Avoid injuries from continuous use Prevent further damage by accident Safe in prolonged use and risky situations Adaptable to different use conditions
  • 6. FUNCTIONAL REQUIREMENTS Havesufficientautonomy Adaptable a differentworkingconditions Have the necessary freedom degrees Sufficient range of knee flexion Stablewith heavy weights Appropriateresolution Compatible with other biomechanical systems Adaptable to different motion types.
  • 8. MANUFACTURABILITY AND INSTALLATION REQUIREMENTS Easy installation and removal for the patient. Easy to manufacture.
  • 10. DESIRABLE REQUIREMENTS Lowacquisitioncost Lowmaintenancecost Prevent further damage by accident Compatible with other biomechanical systems Anthropomorphicappearance. Discreetappearance
  • 12. DESIGN GOALS Acquisition cost under 40 000 pesos Maintenance every 4 months Equipment weight under 12 kg Adaptable to user characteristics Noise Emission under 30 db Interpres intentions of movement and have a simple user interface The frequencies generated by the system, must not come into resonance with the tissue or bone
  • 13. DESIGN GOALS System temperature must be under 28 ° C The diameter of the limb can´t be increased in more than 15 cm Tested for periods longer than the intervals between revisions, under strict conditions of use Operate under different conditions of temperature and humidity Work at least 6 hours by continuous use Adaptable to different working conditions as variable inclinations and different soil conditions Have at least 3 freedom degrees
  • 14. DESIGN GOALS Range of flexion of least 80 ° at the knee Support users with weights up to 120 kg Resolution of 1° Compatible with other biomechanical ankle systems The installation and removal by the patient must not take more than 10 minutes Manufacture must take 20 days or less
  • 16. A)-FRAMES (A1) Rigidframe(wothoutlengthregulation.)  Adjustablelengthframes .(A2)-Multipointslidingsystem (withspring).(A3)-slidingsystemwithscrewfix.(A4)-cylindersystemwithsplit ring.(A5)-slidingsystemwith slots. Dynamiclengthframes(A6)-Pneumaticpistonsystem.(A7)-Hydraulicpistonsystem.(A8)-Electric linear actuatorsystem.(A9)-Magnetorheological fluid dampersystem.
  • 17. (B)-RESTRAINT AND ADJUSTMENT SYSTEMS (B1) Velcro tapes Adjustablestraps +(B2)-MicroLocksystem.(B3)-Bucklelocksystem.(B4)-Buckle-claspsystem.(B5)-Micrometricpressurebuckle. (B6) Rigidsystemwithhinge and lock.
  • 18. (C)-MOVEMENT GENERATION SYSTEMS (C1) Rotativeelectric motors.(C2) Linear electric motors.(C3) Servo Rotative motors(C4) Servo linear motors(C5) Rotativehydraulic motors.(C6) Hydraulic linear actuators.
  • 19. (D)-CONTROL SYSTEMS (D1) Microprocessors. (D2) Microcontrollers. (D3) PLC's.
  • 20. (E) ENERGY STORAGE SYSTEMS. (E1) Lead-acidaccumulators. (E2) AlkalineBatteries. (E3) MagnesiumAlkalineBatteries. (E4) Nickel-CadmiumBatteries. (E5) Nickel-Metal HydrideBatteries. (E6) LithiumIon Batteries. (E7) LithiumPolymerBatteries. (E8) Fuel Cells (Hydrogen).
  • 21. (F)-SENSING SYSTEMS (F1) Pressuresensors.(F2) Angular Position Sensors.(F3) InductiveSensors.(F4) Proximitysensors.(F5) Temperaturesensors.(F6) Humiditysensors.(F7) Potentiometers.(F8) Accelerometers.(F9) Encoders.(F10) Resolvers.(F11) Gyroscopes.
  • 22. (G)-USER INTERFACE Forintroduction of commands and information.(G1)-Keyboard.(G2)-Voicerecognitionsystem.(G3)-Touchscreendisplay Forfeedbacktotheuser.(G4)-LCD(G5)-Led 's(G6)-Buzzer(G7)-Speaker forvoicemessages.
  • 23. (H)-KNEE JOINT SYSTEMS (H1) Single axisarticulation.(H2) Dual Axis Articulation (polycentric, two rotation axes)(H3) Knee Joint with wedge and rope lock