The document provides instructions for replacing components on exercise equipment. It includes procedures for replacing a stabilizer cap, control link assemblies, and reconnecting a loose ribbon cable on an activity zone assembly. The procedures are accompanied by illustrations and require basic hand tools. Warranty information is provided for the control link assembly bulletin.

1. Technical Writing and
Illustration Samples
Prepared for LinkedIn
December 2008

2. Procedures

3. Elevation 95X-ALLXX-01 Commercial Cross-trainer
“How To…”
HOW TO... REPLACE THE SWOOSH COVERS
Tools required: Phillips screwdriver
Estimated time required: 20 minutes
1. If the cross-trainer has line
cords, unplug them from the
wall outlets.
2. Remove and save the three
screws that secure the right
or left swoosh cover to the
frame.
3. Install the new swoosh cover
using the screws removed
and saved in step 3.
Swoosh Cover
Phillips Screws (3)
41

4. Elevation 95X-ALLXX-01 Commercial Cross-trainer
“How To…”
HOW TO... REPLACE THE INNER ROCKER ASSEMBLY COVER
Tools required: Phillips screwdriver, 4mm Allen wrench, 13mm and 19mm socket wrenches
Estimated time required: 60 minutes
1. If the cross-trainer has line cords,
unplug them from the wall outlets. Inner Rocker Assembly
2. Remove the lower rocker assembly
Mounting Screws (12)
cover. (See the “How To…” on page 55.)
3. Remove and save the twelve screws and
washers that secure the inner rocker
assembly cover to the inner rocker
assembly cover-mounting bracket.
4. Remove the bolt and keyed washer that
secure the rocker assembly to the main
shaft.
5. Carefully slide the rocker assembly off Inner Rocker
the main shaft. Assembly Cover
6. Remove the old inner rocker assembly
cover. Inner Rocker Assembly
Cover Mounting Bracket
7. Place the new inner rocker assembly
cover in position on the main shaft.
8. Carefully slide the rocker assembly onto Keyed Washer
the main shaft and position it on the
shaft so that the keyed washer lines up Bolt
with the slot in the shaft. Use the bolt
and keyed washer removed in Step 5.
9. Line up the inner rocker assembly cover
mounting holes with the holes in the
inner rocker assembly cover mounting Washer
bracket and secure it with the twelve
screws and washers removed in step 4.
Rocker Assembly
10. Complete the installation of remaining
components in reverse order.
59

5. Models 95L, 95LWEZ, and 95LE Summit Trainers
How To…
HOW TO… REPLACE THE CONTROL LINK ASSEMBLY
Tools required: Phillips screwdriver, metric Allen set, snap ring pliers
Estimated repair time: 30 minutes
1. Remove the main shroud assembly (see “How To...” on page 86).
2. Remove the rocker arm cover (see “How To...” on page 92).
3. Remove the lever joint cover assembly (see “How To...” on page 93).
4. Remove the control link cap where the control link attaches to the pedal adaptor.
5. Remove the Allen bolt and washer that secure the control link assembly to the pedal
adaptor.
6. Remove the snap ring that holds the rocker arm to the control link shaft.
7. Carefully remove the control link assembly from the Summit Trainer. Note the
orientation of the thrust washer and hardened washer when separating the rocker arm
from the control link assembly.
8. Reverse steps 1 through 6 to install the new control link assembly.
Lever Joint Cover
Control Link Assembly
Rocker Arm Cover
Snap Ring
Thrust Washer
Hardened Washer Clevis Cover
Rocker Arm
Control Allen Bolt, Washer
Link torque to
Cap 20-30 ft-lbs
(30-41 Nm)
102

6. Models 95L, 95LWEZ, and 95LE Summit Trainers
How To…
HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY
Tools required: Phillips screwdriver, fish tape, needle-nose pliers
Estimated repair time: 30 minutes
1. Remove the main shroud assembly (see
“How To...” on page 86).
2. Remove the accessory tray (see “How
To…” on page 81).
3. Disconnect one end of the console
cable assembly from the console.
4. Disconnect the other end from the
power control board and battery.
5. Remove the cable.
6. Feed the fish tape down the
monocolumn.
7. Pull it out through the access hole near
the bottom of the frame upright. Pliers
will simplify this step.
89

7. Models 95L, 95LWEZ, and 95LE Summit Trainers
How To…
HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY - CONTINUED
8. Fasten the 16-pin console connector end of
the new cable to the fish tape with
electrical tape as shown.
9. Use the fish tape to feed the console cable
up through the frame and monocolumn.
10. Reverse steps 1 through 5 to complete the
console cable assembly installation.
90

8. Parts Manuals

9. ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Drive Module SN 100000
Alternator-Flywheel
Crank Arm-Pulley Assembly
Assembly AK61-00250-0001
See Page 14 for Mando Alternator Brushes
breakdown 0017-00009-0895
Crankshaft
0K62-01222-0001
Right Crank Arm
Weld Assembly
AK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000
J8 Flexonic
Belt
0K62-01134-0000
Intermediate Shaft
0K62-01223-0000 Poly-V Metric
Resistor Assembly Pulley
Includes Power 0K35-01186-0007
Control Cable Pulley Set Screws
AK62-00260-0000 0017-00101-1833
Bearing-Insert
Assembly (4)
See Page 13 for
breakdown
15

10. ARCTIC SILVER 93T 93T-XXXX-09
Lift Frame , Lift Motor, and IEC Receptacle S/N TTL100000 and up
Frame Screws (2) * RECEPTACLE-ASSY:
0017-00101-1723 MFG; RECESS B
AK58-00514-0000
IEC Receptacle *
0017-00003-0949
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0K58-01419-0000
Cotter Pin
0017-00007-0208
Line Cord Lower Receptacle Brkt
(see line 0K58-01420-0000
cord page)
Clevis Pin
Frame Screws (2)
0017-00007-0214 Lift Motor
0017-00101-1723
0K58-01062-0000
Lift Frame End Caps (4) Lift Motor Hex Bolt
0017-00042-1076 0017-00101-1021
Lock Nut
Line Cord Clip 0017-00103-0025
0017-00042-0840
Wheels (2)
0K58-01071-0000 Vinyl Cap
Phillips Screws (2) 0017-00042-1075
0017-00101-1612
Washers (2)
0017-00104-0189
Lift Frame
0K58-01066-0000
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)
0K58-01089-0000 Lock Nuts (2)
0017-00103-0285
COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000
12

11. ARCTIC SILVER 95Ri 95R-0XXX-04
Seat Assembly S/N CCU100000 and up
Screws (4)
0017-00101-1745 End Caps (4)
0K19-01208-0001
Washers (8)
0017-00104-0461
Double-sided
Foam Tape (2) Heart Rate Electrode
0K19-01222-0000 AK63-00014-0003
Handlebar w/Insert
Bushing Hole AK39-00024-0002
0017-00042-0866
Screws (2)
0017-00101-1282 Seat Assembly
AK51-00023-0003
Tape (2) Upper Flex Cable Clamp
0K19-01222-0000 0K19-01221-0000
Flat-Flex Cable Cable Sleeve
AK19-00082-0001 0K19-01230-0000
Hex Bolts (4)
0017-00101-1749
14

12. ARCTIC SILVER 95Ri 95R-0XXX-04
Wheel and Leveler S/N CCU100000 and up
Rear Stabilizer
GK39-00002-0012
End Cap
0K63-01219-0001
Lock Nut
0017-00103-0273
Leveler
0017-00009-0795
Leveler Assembly
AK61-00035-0000
Pan Screws (2)
0017-00101-1747 Wheel Assembly
Flat Washer
0K63-01041-0000 AK63-00016-0001
Wheel Screw Wheel Insert
0017-00101-1747 0K63-01039-0000
20

13. Illustrations

14. Right Upper Extrusion
Cross-section
Frame
Foam Strip
Dual Lock
Frame Mating Arm Right Lower Extrusion
Dual Lock

15. Nut
Brake Cable
Bolt
Resistance
Stepper
Motor
Resistance
Stepper Motor
(rotated)

16. Step 5: first and
second Phillips screws
visible through frame
Step 5: third screw visible
Outside Telescoping Shroud
Phillips Screws (4)
Inside
Telescoping
Shroud
Phillips
Screws (2)

17. Brake Cable
Slide Block
Eddy
Current
Brake
Hex Bolt
Idler Bracket
Mounting Bolts (3) Step 6: measure
this distance
J-hook
Idler Bracket Left Side Plate
Eddy Current Brake
Left Side Plate
Drive Belt (pull away just
enough to allow
drive belt to be
removed)

18. Service Bulletins

19. Document No: CT08042502N
Original Date Revised Date Pages Author
25 Apr 2008 n/a 1 Lawrence Triplett
Subject: New Stabilizer Cap
Serial Number:
Distribute To: Internal Dealer ISO Installer Customer
DESCRIPTION
A new stabilizer cap, part no. 0K68-01129-0000 (shown in Figures 1
and 2), is now available∗. This cap is made of a more flexible rubber
which will eliminate the problem with cracking stabilizer caps.
AFFECTED MODELS
Serial No. Quantity
Model Prefix Needed
per Unit
90X-01 XTA Fig. 1: new stabilizer cap
90X-02 AWD. XHA
90X-03 XHA
90X-04 XWB
90XW-02 AWE
90XW-03 XHB Stabilizer Cap
93X-01 XTB
93X-02 ACH, XHF
93X-03 AXA, XHF
93X-04 XWF
93X-05 XHF
93XW-02 AWF, XHG
93XW-03 AXD, XHG
cross-trainers 95X-01 XTD 4
Fig. 2: typical stabilizer cap location
95X-02 ACJ, XHK
95X-03 AXB, XHK
95X-04 XHK
95X-05 XHK
95XE-01 XTC
95XE-02 ACK, XHM
95XE-03 AXG, XHM
95XE-04 XWE
95XE-05 XHM
95XEZ-01 WZX
95XW-02 AWG, XHL
95XW-03 AXF, XHL
95XWEZ XWM
95L-01 LXX
Summit trainers 95LE-01 LEX 2
95LWEZ-01 LEZ
∗
The new stabilizer cap replaces part no. 0K62-01003-0000.
Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.

20. Document No: CT07012401N
Problem Warranty Pages
Original Date: January 24, 2007 Yes No Author
Code
Parts 1
Revised Date: n/a Labor Richard Herr
Subject: Current Cross-trainer Control Link Assemblies
Serial Number: 90X, 93X, and 95X (all models)
Reference Bulletin No.:
Distribute To: Internal Dealer ISO Installer Customer
DESCRIPTION
Dual Sourcing of Link Balls on Tie Rod/Extension Assemblies Ending.
Life Fitness has used two vendors (IKO and THK) to provide the link balls on the tie rod/extension
assemblies used on our current production cross-trainers. In the future, only link balls produced by
THK will be used. IKO link balls have been found to fail prematurely. If you have any assemblies with
IKO link balls in your inventory, contact your RSM to have them removed and replaced with assemblies
with THK link balls. These assemblies are part of the GK62-00002-0015 service kits. Existing kits must
be inspected to determine which link balls they use (see illustrations).
Current (THK) Link Ball
Old Style (IKO) Link Ball
Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute.

21. Bulletin No: TR06062701N
Original Date Revised Date Problem Code Warranty Pages Author
Yes No
27-Jun-06 15105 Parts 1 John Chavez
Labor
Subject: Activity Zone Ribbon Cable Is Coming Loose
Serial Number: ALL 95T, 95TE, 97T, and 97TE – 07 with the Activity Zone assembly
Time Required: 15 min 30 min 45 min 1 hr+
Distribute To: Internal Dealer ISO Installer Customer
DESCRIPTION
The ribbon cable from the Activity Zone bezel is coming loose from the Activity Zone module assembly.
SOLUTION
Reinsert the Activity Zone’s bezel ribbon cable back into P9 on the Activity Zone module assembly.
TOOLS REQUIRED Ergo Bar Assembly Mounting
Phillips screwdriver Screws & Washers
PROCEDURE
1. Turn the treadmill power off at the on/off switch.
2. Unplug the line cord at the wall outlet.
3. Remove the two screws from the back of the Ergo Bar that
secure the Activity Zone assembly (see Fig. 1).
4. Lift off the Activity Zone assembly just enough to disconnect
the 4-Pin connector from the Activity Zone circuit board. Activity Zone Module Assembly
Fig. 1: Ergo Bar and Activity Zone
5. Reinstall the ribbon cable into the P2 connector (Fig. 2, Fig. 3).
6. Reassemble the Activity Zone module in reverse order.
Fig. 2: Loose ribbon cable Fig. 3: Correctly-attached ribbon cable
Life Fitness proprietary and confidential information – For the use of the intended recipient only - Do not reproduce or distribute

22. Photographs

29. Ron Shafer
(847) 288-1380