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BITS Pilani
Hyderabad Campus
End Semester Presentation: Second Semester (2018-19)
Department of Mechanical Engineering
Name: G. Praveen Kumar ID No. : 2016PHXF0420H
Supervisor Name : Dr. K. Suresh
DAC members: Dr. Pavan Kumar .P and Dr. Nitin .K
BITS Pilani, Hyderabad Campus
International Conference:
1. โ€œExperimental studies on incremental hole flanging of steel sheetsโ€, 20th Edition of International
Conference On Advances in materials and processing technologies, 11 - 14 December 2017. VIT
University โ€“ Chennai, India. (Accepted)
2. โ€œAnalysis of formability in incremental forming processesโ€, 8th international conference on materials
processing and characterization 2018, GRIET, March 17-19 2018, Hyderabad, Telangana, India.
(Published in Materials Today: Proceedings,Elsevier)
3. โ€œExperimental study on forming force measurement for AA 1100 sheets by incremental formingโ€ , 9th
international conference on materials processing and characterization 2019, GRIET, March 8-10 2019,
Hyderabad, Telangana, India. (Accepted)
Publications
12
BITS Pilani, Hyderabad Campus
1. Cui, Z., Gao, L., Studies on hole flanging process using multistage incremental forming. CIRP Journal of Manufacturing Science and
Technology, 2010;2:124-128.
2. Petek, A., Kuzman, K., Backward hole-flanging technology using an incremental Approach, Journal of Mechanical Engineering,
2012;58:73-80.
3. Centeno, G., Silva, M.B., Cristino, V.A.M., Vallellano, C., Martins P.A.F., Hole flanging by incremental sheet forming. International
Journal of Machine tool Manufacture,2012; 59: 46-54.
4. Borrego, M., Morales - Palma, D., Martรญnez-Donaire, A.J., Centeno, G., Vallellano, C., Experimental study of hole-flanging by single-
stage incremental sheet forming. Journal of Materials Processing Technology, 2016;237(1):320-330.
5. Cristino, V.A., Montanari, L., Silva, M.B., Atkins, A.G., Martins P.A.F., Fracture in hole-flanging by single-stage incremental sheet
forming. International Journal of Mechanical Sciences, 2014;83:146-154.
6. Hussain G, Valaei H, Al-Ghamdi KA, Khan B. Finite element and experimental analyses of cylindrical hole flanging in incremental
forming. Transactions of Nonferrous Metals Society of China. 2016;26(9):2419-2425.
References
BITS Pilani
Hyderabad Campus
THANKYOU
12/31/2022 1 5
12/31/2022 1 6
Fig. 2 (a) 1/8 scaled model of a Shinkansen bullet train (b) Ford logo using the F3T
technology
1 7
12/31/2022
Fig. 1 Applications of ISF: a inner side of a hood for Honda S800 model car [8]; b normal feature lines of TOYOTA iQ
compared with sharpen feature line of TOYOTA iQ-GRMN [8]; c customised ankle support [10] d customised
Buddha face (AMINO website); e sample with 4.5-mm-thickness material of hot rolled steel [8]
1 8
12/31/2022
Fig. 8 Shapes used to demonstrate the viability of the process and for experiments
1 9
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Table 2 Potential applications area of AISF
1 10
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1 11
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One-way treatment of contact
One-way contact types allow for compression loads to be transferred between the slave nodes and the
master segments. Tangential loads are also transmitted if relative sliding occurs when contact friction is
active. A Coulomb friction formulation is used with an exponential interpolation function to transition from
static to dynamic friction. This transition requires that a decay coefficient be defined and that the static
friction coefficient be larger than the dynamic friction coefficient. The one-way term in oneway contact is
used to indicate that only the user-specified slave nodes are checked for penetration of the master
segments. One-way contacts may be appropriate when the master side is a rigid body, e.g., a punch or die
in a metal stamping simulation. A situation where one-way contact may be appropriate for deformable
bodies is where a relatively fine mesh (slave) encounters a relatively smooth, coarse mesh (master). Other
common applications are beam-to-surface or shell-edge-to-surface scenarios where the beam nodes or
the shell edge nodes, respectively, are given as the slave node set. There are a number of keyword
options that activate one-way contact.
12/31/2022 1 13
ELFORM:=ELFORM Element formulation
options:
EQ.1: Hughes-Liu,
EQ.2: Belytschko-Tsay (default),
EQ.3: BCIZ triangular shell,
contdโ€ฆ
12/31/2022 1 14

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End sem presentation 2018 -2019.pptx

  • 1. BITS Pilani Hyderabad Campus End Semester Presentation: Second Semester (2018-19) Department of Mechanical Engineering Name: G. Praveen Kumar ID No. : 2016PHXF0420H Supervisor Name : Dr. K. Suresh DAC members: Dr. Pavan Kumar .P and Dr. Nitin .K
  • 2. BITS Pilani, Hyderabad Campus International Conference: 1. โ€œExperimental studies on incremental hole flanging of steel sheetsโ€, 20th Edition of International Conference On Advances in materials and processing technologies, 11 - 14 December 2017. VIT University โ€“ Chennai, India. (Accepted) 2. โ€œAnalysis of formability in incremental forming processesโ€, 8th international conference on materials processing and characterization 2018, GRIET, March 17-19 2018, Hyderabad, Telangana, India. (Published in Materials Today: Proceedings,Elsevier) 3. โ€œExperimental study on forming force measurement for AA 1100 sheets by incremental formingโ€ , 9th international conference on materials processing and characterization 2019, GRIET, March 8-10 2019, Hyderabad, Telangana, India. (Accepted) Publications 12
  • 3. BITS Pilani, Hyderabad Campus 1. Cui, Z., Gao, L., Studies on hole flanging process using multistage incremental forming. CIRP Journal of Manufacturing Science and Technology, 2010;2:124-128. 2. Petek, A., Kuzman, K., Backward hole-flanging technology using an incremental Approach, Journal of Mechanical Engineering, 2012;58:73-80. 3. Centeno, G., Silva, M.B., Cristino, V.A.M., Vallellano, C., Martins P.A.F., Hole flanging by incremental sheet forming. International Journal of Machine tool Manufacture,2012; 59: 46-54. 4. Borrego, M., Morales - Palma, D., Martรญnez-Donaire, A.J., Centeno, G., Vallellano, C., Experimental study of hole-flanging by single- stage incremental sheet forming. Journal of Materials Processing Technology, 2016;237(1):320-330. 5. Cristino, V.A., Montanari, L., Silva, M.B., Atkins, A.G., Martins P.A.F., Fracture in hole-flanging by single-stage incremental sheet forming. International Journal of Mechanical Sciences, 2014;83:146-154. 6. Hussain G, Valaei H, Al-Ghamdi KA, Khan B. Finite element and experimental analyses of cylindrical hole flanging in incremental forming. Transactions of Nonferrous Metals Society of China. 2016;26(9):2419-2425. References
  • 7. Fig. 2 (a) 1/8 scaled model of a Shinkansen bullet train (b) Ford logo using the F3T technology 1 7 12/31/2022
  • 8. Fig. 1 Applications of ISF: a inner side of a hood for Honda S800 model car [8]; b normal feature lines of TOYOTA iQ compared with sharpen feature line of TOYOTA iQ-GRMN [8]; c customised ankle support [10] d customised Buddha face (AMINO website); e sample with 4.5-mm-thickness material of hot rolled steel [8] 1 8 12/31/2022
  • 9. Fig. 8 Shapes used to demonstrate the viability of the process and for experiments 1 9 12/31/2022
  • 10. Table 2 Potential applications area of AISF 1 10 12/31/2022
  • 12. 12/31/2022 1 12 One-way treatment of contact One-way contact types allow for compression loads to be transferred between the slave nodes and the master segments. Tangential loads are also transmitted if relative sliding occurs when contact friction is active. A Coulomb friction formulation is used with an exponential interpolation function to transition from static to dynamic friction. This transition requires that a decay coefficient be defined and that the static friction coefficient be larger than the dynamic friction coefficient. The one-way term in oneway contact is used to indicate that only the user-specified slave nodes are checked for penetration of the master segments. One-way contacts may be appropriate when the master side is a rigid body, e.g., a punch or die in a metal stamping simulation. A situation where one-way contact may be appropriate for deformable bodies is where a relatively fine mesh (slave) encounters a relatively smooth, coarse mesh (master). Other common applications are beam-to-surface or shell-edge-to-surface scenarios where the beam nodes or the shell edge nodes, respectively, are given as the slave node set. There are a number of keyword options that activate one-way contact.
  • 13. 12/31/2022 1 13 ELFORM:=ELFORM Element formulation options: EQ.1: Hughes-Liu, EQ.2: Belytschko-Tsay (default), EQ.3: BCIZ triangular shell, contdโ€ฆ