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EKATRA IoT Digital Twin Presentation at FOG World Congress

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EKATRA provides Realtime digital twins for contextual and situational analysis of complex industrial process such as power-generating plants. The demo shows a smart predictive maintenance scenario addressed.

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EKATRA IoT Digital Twin Presentation at FOG World Congress

  1. 1. Adj. Prof. Giuseppe Mascarella giuseppe@ektra.io Alexey Klimenko alexey@ektra.io
  2. 2. AGENDA 1. What Problem Is Ekatra FOG Trying To Solve 2. EKATRA Solution Architecture 3. The Digital Value Chain
  3. 3. The Challenges 1. How do you connected siloed data and systems? 2. How to deliver data and insights to the right decision point on time? 3. How do we propel the digital transformation for digital value chain?
  4. 4. s 1 2 3 4 EKATRA Value Chain
  5. 5. EKATRA OEE (Overall Equipment Effectiveness) Maximizer Context>Situational Predictive Action Asset Utilization and Maintenance • Avoid unexpected downtime • Avoid over- and under- maintenance • Operate Asset as a Service • Take preemptive corrective actions Overall Equipment Effectiveness (OEE) • Create New Business Models Cost of Incidents and Maintenance Intelligence Reports ERP, Maint. Data Data
  6. 6. AGENDA 1. What Problem Is Ekatra FOG Trying To Solve 2. EKATRA Solution Architecture 3. FOG In The Digital Value Chain
  7. 7. EKATRA = Interconnected Nodes + Services 1. Ekatra Sensor Hub Connect to sensors, equipment, PLCs, legacy systems, etc. Process data in real-time Securely transfer data across nodes via very efficient protocol 2. Ekatra Data Management Store and process time-series data at massive scale Manage digital twin metadata 3. Ekatra HMI Unique UX & visualization for digital twins, analytics and dashboards 4. Ekatra ML Create and run ML & AI models of equipment and processes 5. Ekatra Business Apps Marketplace of pre-built solutions: predictive maintenance, etc. 6. Security & Orchestration Tools to assemble, monitor and manage Ekatra across all the nodes. Flexible deployment Location and context – aware Inter-node secure communication Nodes can contain different services
  8. 8. Ekatra Services Architecture Built on Open Source Components Business Apps Marketplace 01 Lorem ipsum dolor sit amet, consectetur adipiscing elit. Curabitur eleifend a diam quis suscipit. Class aptent taciti sociosqu ad litora et nec torquent per conubia nostra. 02 Amet, consectetur adipiscing elit. Curabitur eleifend a diam quis suscipit. Class aptent taciti sociosqu ad litora torquent per conubia nostra. 03 HMI Dashboards & Visualization Sensor Hub Data Management Machine Learning & AI Data EKATRA IoT Intelligence OPC UA Industrial Protocols Legacy protocols IoT Protocols File exchange Sensors Azure, AWS, Google Iot Integration Data Streaming (RTDB) Pub-sub events RDF Metadata Store Time Series DB Automation Engine Ekatra ML microservices TensorFlow Keras Python IEC-61131 External ML Azure AWS Google Role-based dashboards Digital Twin models Real-time web screens Screen generation tools Web, mobile, embedded Power BI support Predictive Maintenance Business ROI impact Visualization and control Vertical industry packages: Energy Machinery Agriculture etc. Security and Orchestration Sensors Industrial Control systems SCADA Legacy Systems Proprietary Protocols Other data sources and apps Local/edge deployment Cellular Internet LAN/WAN Satellite Low-bandwidth relay Modem connection
  9. 9. FOG IoT Demo Of Predictive Maintenance for Power Plant Turbo-Power Generator EKATRA Digital Twin
  10. 10. Monitoring and Forecasting Contextual Data
  11. 11. Business Problem 1. Prevent turbo generator failures 2. Know state of equipment, predict it’s condition, maintenance needs 3. Increase power output while maintaining safe operations 17 turbo generators ~ 1000MWt each across on sites hundreds of miles apart Each day turbo generator is under maintenance can cost up to $1MM Solution • Ekatra nodes at each location connected to TG control systems • Predictive ML models to anticipate and detect failures • Visualization and HMI • Real-time data accumulation over thousands of parameters for future diagnostics and model improvement
  12. 12. AGENDA 1. What Problem Is Ekatra FOG Trying To Solve 2. EKATRA Solution Architecture 3. The Digital Value Chain
  13. 13. EKATRA In Digital Transformation Of The Value Chain External Home, Office Outages , Quality SCADA PLC IoTsensors IoTsensors Plant Regulatory Agency PLC IoTsensors IoTsensors SCADA PLC Headquarters Emergency Management EKATRA S HUB Customer Experience SMEs HMI HMI HMI HMI HMI HMI
  14. 14. Adj. Prof. Giuseppe Mascarella giuseppe@ekatra.io Contact Us For A Free: IoT In The Value Chain Workshop

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