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IRRADIATION GRAFTING OF HYDROPHYLIC
             MONOMER
    ONTO CHITIN FOR ION EXCHANGE
            APPLICATION


                   Gatot Trimulyadi Rekso
    Center for Research and Development of Isotopes and Radiation
                               Technology
         Jl . Lebakbulus raya No 49, Jakarta 12240, INDONESIA
          Fax 62 21 7691607, E-Mail : Gatot2811@yahoo.com
INTRODUCTION

INDONESIA             DEVELOPING COUNTRY




           INDUSTRIAL DEVELOPMENT




                           BESIDE PRODUCT

                 ENVIRONMENTAL PROBLEM



LIQIID WASTE WITH THE HEAVY METAL CONTENT
  IN THE LARGE SCALE OF PRODUCTION CAN BE
        HAZARDOUS TO ENVIRONMENTAL




           ION EXCHANGE ADSORBENT
                      CHEAP
                     SIMPLE
          USEFFULL IN WASTE TREATMENT
• The natural chelating marine polymer chitin, poly(N-acetyl-
  D-glucosamine) and its deacetylated derivative chitosan is
  useful for removing heavy metal ion waste from discharge
  water .

• Chitin , the most abundant naturally is undoubtedly one of
  the most promising and attracting resources present in
  quantity. Among some interesting properties of chitin ,
  chelating ability arising from its characteristic structure is
  especially noteworthy. Many researchers have explored the
  feasibility of this approach. Kurita.K et.,all, conducted
  experiments with a number of heavy metals
Shell seafood waste such as shrimps shell and craps are
                       abundantly in Inonesia




           Shrimps shell                     Craps shell


   The remarkable rapid and successful expansion of shrimps processing
   industry in Indonesia suggests the possibility of utilizing shrimps-
   processing waste as raw material for the manufacture of many valuable
   products such as chitin and chitosan for industrial and health care
   product
Indonesian shrimps production in 2006 had been projected 350.000 tons
SHRIMPS SHELL



NaOH, 1M
           DEPROTEINATION        WASTE

                                             Organic
                                             Fertilizer
                                 WASTE
HCl, 1M
           DEMINERALIZATION




                              CHITIN



                                         Chitosan
The adsorption behavior of chitin and its concerns with various degree of
 deacetylization. This high adsorption capacity was ascribable primarily to
its remarkable hydrophilicity in cooperation with the relatively high amino
    group content. It is indicate that the importance of hydrophlicity and
  suggest that, in order to develop adsorbents of high capacity, it is make
      indicate the importance of hydrophilicity essential to make chitin
          derivatives highly hydrophylic and yet insoluble in water.




In this present study, the purpose of the experiments is to study
     graft-copolyimerization reactions as well as to study the
     absorption properties as ion exchange of grafted chitin.

 Hydrophilic monomers such as acrylic acid will be employed for
these experiments. The functional group of graft –copolymers is
    expected to be useful in the attaching test of metal ions.
MODIFICATION OF CHITIN AND CHITOSAN BY IRRADIATION
                    TECHNIQUE

                               Irradiation       Degradation
                                                 Degradation
                                    ・ Solid state
 Polysaccharides
 Polysaccharides                    Dilute aq. solution

    Chitin/Chitosan,
    Chitin/Chitosan,                             Pencangkokan/ grafting
  and their derivatives
   and their derivatives       Irradiation
       Applications
   In Agriculture, Industry,
   Food, Medicine, Cosmetic    Paste-like        Crosslinking
                                                 Crosslinking
            Fields
                               condition
                                              Carboxymethylchitin

                                             Carboxymethylchitosa
WHY RADIATION TECHNOLOGY
IS IMPORTANT?
Health
Environment
Safety
New materials

    Address all aspects of
    Millennium Project !!!
HIGH QUALITY MATERIALS

        Crosslinking
        Grafting
        Degradation
Electron Beam Machine
Specifications
No                       EPS-300 Type       GJ-2 Type
1    Installation year        1984             1994
2    Origin              Nissin High      Shanghai Xian-
                         Voltage, Japan   Feng Electrical
                                          Manufacturing
                                          Work, China
     Type                  Cockroft-       Dynamitron
3
                            Walton
4    Max tension             300 kV          2000 kV
5    Max energy             300 keV          2000 keV
6    Max flow                50 mA            10 mA
     Sample                Konveyor         Konveyor
7
     transportation
Panoramic Batch Irradiator, the Control Panel




Latex Irradiator, the Control
            Panel



                                Gammacell-220       Gamma Chamber-4000A
IRRADIATION GRAFTING


GRAFTING MECHANISM
  1. Initiation
     Pembentukan radikal akibat radiasi
               IRADIASI

   a. Chit                Chit•   + H•
    b. Chit•   + M                Chit-H + M•


  2. Propagation
    M• + nM                       M• n+1

   3. Terminanation
   Chit • + M• m    grafted
    Mm • + M• n+1       Homopolymer
Reaction of graffting acrylic acid onto chitin

        H                                          CH3
           O                                                                                                     CH3
                                                   C O          H O
            CH2                                                                                                  C O
                   H O           H O               NH                    CH2
                                                                                H O               H O            NH
                                                                O
   HO                        O                                                                                                O
                   NH                        CH2       O            HO                        O
                                 HO
                                                                                NH                         CH2       O
                   C O                                                                             HO
                                                                                C O
                   CH3
                                                                                CH3                                               n
                                                            Iradiasi
                                                            Pemanasan

                                                                .
   H                                           CH3
       O                                                                                                        CH3
                                               C O                  O
        CH2                                                                                                     C O
                  H O         HO               NH                       CH2
                                                                               H O            H O               NH
                                                            O
  HO                     O                                                                                                O
                  NH
                  C O
                  CH3
                                 .   O
                                         CH2       O            HO
                                                                               NH
                                                                               C O
                                                                                          O

                                                                                                  .O
                                                                                                          CH2    O

                                                                               CH3                                                n
                                               O
                         CH2 CH C
                                                OH
                                                                                     O
                                                                         CH C
                                                                                     OH
    H                                          CH3
                                                                         CH2
        O                                                                O                                      CH3
                                               C O
         CH2                                                                                                    C O
                  H O         HO               NH                        CH2
                                                                               H O            HO                NH
                                                            O
   HO                     O                                                                                               O
                  NH                     CH2       O            HO                        O
                                                                               NH                         CH2     O
                  C O                                                                                 O
                                         O                                     C O
                  CH3
                                                                               CH3                    CH2
                                         CH2                                                               O
                                              O                                                       CH C
                                         CH C                                                                        OH           n
                                                           OH
EXPERIMENTAL

Material and Experiment
Chitin extracted from prawn shell (Penaeus Monodon), it was got from
Muara Karang , North Jakarta. The were initially washed by water and then
dried at 800 C overnight and conditioned at room temperature for 24 hr.
Acrylic acid monomer, and white crystalline powder, obtained from E
Merck, and other chemicals of reagent grade were used without
purification.



Radiation Source
Gamma radiation source of Co-60, IRKA batch irradiator , with irradiation
dose rate about 9,0 kGy/hr was employed in these experiments. This
radiation source is located at Pasar Jumat, Center for Application of
Isotopes and Radiation Technology, Jakarta, Indonesia.
Grafting reaction
  •   In the present experiment, the pre irradiation graft co polymerization
      method was employed. In this method a sample of chitin powder of
      about 500 mg , was put into a glass tube, then irradiated in air
      atmosphere at room temperature.
  •   A monomer acrylic acid solution was deairated by bubbling with
      nitrogen gas, then introduced into the pre irradiated sample and the
      graft polymerization was carried out in a nitrogen atmosphere at
      certain temperature . The grafted chitin obtained was washed toughly
      with aquadest and soaked overnight in aquadest, then subjected to
      sox let extraction with methanol for 8 hours to extract homopolymer.
      The grafted chitin then was dried in vacuum until they reached a
      constant weight at 500 C.
  •   The percentage of graft yield was calculated from the difference in
      weight ;
         o Graft yield = ( Wg - Wo ) / Wo x 100 %
  •   Where Wo and Wg are the weight before and after grafting.
Measuring off adsorption of metal ions by chitin and its modified
The experiment was done with chitosan with degree of the deacetylization
of 78,5 % and modified chitin were Chitin-g-Aac. Measuring the rate of
adsorption about 100 mg of powder material (chitin,chitosan and it’s
modifications) equilibrated with 100 ml 0f solutions ( HgSO4 , CuSO4.5 H2O,
K2Cr2O7) 0,1 M, at pH 4,0 and stirred for 60 min. The metal ion uptake
concentrated after equilibrating were determined by using AAS and for
Hg(II) using CV-AAS.
RESULTS AND DISCUSSION
FTIR




 Evidence of grafting : The increase in weight of the extracted grafted sample, as compare with that the
 original chitin and their FTIR spectra , was used as evidence of grafting.

 The FTIR spectra of chitin and grafted chitin are shown in Fig 1. It can be seen that a band around at 1660
 cm –1 arises from carbonyl absorption of chitin and anew band appear at 3400 cm -1 which correspond to the
 hydroxyl absorption of grafted chitin with acrylic acid and at 3500 cm -1 is asymmetric stretching of NH2 for
 grafted chitin with acrylamide.
160
                                                                             10 % Acrylamide
                                                                   140




                                         Degree of grafting (% )
                                                                             20 % Acrylamide
                                                                   120
                                                                             30 % Acrylamide
                                                                   100
                                                                             40 % Acrylamide
                                                                   80

                                                                   60

                                                                   40

                                                                   20

                                                                    0
                                                                         0   60                120   180   240   300
                                                                                     Reaction time (min)

  • The effect of acrylic acid and acrylamide monomer
    concentration on the percentage of grafting with reaction
    period of 1 hr, 2 hr, 3 hr and 4 hr are presented on
    Figure above.

It can be seen that the percentage of grafting is independent of the monomer
concentration
Effect of grafting temperature
                                          100                                                                       200
                                                    Temp 50 C
                                                                                                                              React. Temp 50 C
 P e rc e n ta g e o f g ra ftin g (% )




                                           80       Temp 60 C




                                                                                           Degree of grafting (%)
                                                                                                                    160       React. Temp 60 C

                                                    Temp 70 C
                                                                                                                              React. Temp 70 C
                                           60                                                                       120
                                                    Temp 80 C                                                                 React. Temp 80 C

                                           40
                                                                                                                    80


                                           20
                                                                                                                    40


                                           0
                                                                                                                     0
                                                0   1       2       3        4     5   6
                                                                                                                          0    60         120    180       240   300
                                                           Time of reaction (hr)
                                                                                                                                     Reaction time (min)

                                 • It is oblivious that the degree of grafting is largely
                                   by     the   reaction    temperature.   The     higher
                                   temperature    the   higher  of degree    of   grafting
                                   obtained.
                                 • The reason is that the increase in temperature
                                   improves the monomer diffusibility as well as the
                                   mobility of the monomer.
                                 • It is recommended that the optimum reaction for
                                   this grafting system is 70 0 C more than that the
                                   increasing of degree of grafting is not      so much,
                                   there is a nearly constant value.
The ion exchange adsorption of metals ions
                   by grafted chitin and its derivatives
                  The capacity of adsorption
                          ( mg / g)
    Materials
                  Hg(II)   Cr(VI)    Cu(II)    • These results clearly show that chitin modified as chitin
                                                 grafted acrylic acid have higher capacity of adsorption for
                                                 ion metal such Hg, Cr, and Cu.
Chitin             92,6      30,6     24,4

Chitosan          174,5      48,4     44,2     • The highest one is for metal ion Hg. The chitin modified
                                                 have an excellent adsorption capacity due to the
Chitin-g-Aac      294,3     109,5     180,1
                                                 advantageous location of -COOH, -OH and –NH2 group in
Chitin-g-Aam      257.3      94,8     154.6      the molecule of chitosan to form complex formation and
Chitosan-g-Aac    488,9     318,5     362,8      functional group of monomer act as ion exchger for ions
                                                 metal.
Chitosan-g-AAm    464,2     325,8     398,2
 Using acryl amide give percentage of
  grafting higher compare with acrylic
  acid.
 The presence of monomer grafted onto
  chitin is demonstrated by FTIR spectrum
  with the appearing of carbonyl functional
  group.
 The    optimal   condition   of monomer
  acrylic acid or acryl amide concentration
  was 30 %, temperature 700 C and
  reaction period of 3 hours.
 Chitin grafted with acrylic acid give a
  higher capacity of adsorption of metal
  ion Cr, Cu and Hg compare grafted with
  acryl amide.
 The high rate of adsorption is for metal
  ion Hg it was found 488,9 mg/g         for
  chitosan-g-Aac    and    464,2  mg/g   for
  Chitosan-g-Aam.
Don't worry, be happy
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Gatot trimulyadi- Radiation Grafting

  • 1. IRRADIATION GRAFTING OF HYDROPHYLIC MONOMER ONTO CHITIN FOR ION EXCHANGE APPLICATION Gatot Trimulyadi Rekso Center for Research and Development of Isotopes and Radiation Technology Jl . Lebakbulus raya No 49, Jakarta 12240, INDONESIA Fax 62 21 7691607, E-Mail : Gatot2811@yahoo.com
  • 2. INTRODUCTION INDONESIA DEVELOPING COUNTRY INDUSTRIAL DEVELOPMENT BESIDE PRODUCT ENVIRONMENTAL PROBLEM LIQIID WASTE WITH THE HEAVY METAL CONTENT IN THE LARGE SCALE OF PRODUCTION CAN BE HAZARDOUS TO ENVIRONMENTAL ION EXCHANGE ADSORBENT  CHEAP  SIMPLE  USEFFULL IN WASTE TREATMENT
  • 3. • The natural chelating marine polymer chitin, poly(N-acetyl- D-glucosamine) and its deacetylated derivative chitosan is useful for removing heavy metal ion waste from discharge water . • Chitin , the most abundant naturally is undoubtedly one of the most promising and attracting resources present in quantity. Among some interesting properties of chitin , chelating ability arising from its characteristic structure is especially noteworthy. Many researchers have explored the feasibility of this approach. Kurita.K et.,all, conducted experiments with a number of heavy metals
  • 4. Shell seafood waste such as shrimps shell and craps are abundantly in Inonesia Shrimps shell Craps shell The remarkable rapid and successful expansion of shrimps processing industry in Indonesia suggests the possibility of utilizing shrimps- processing waste as raw material for the manufacture of many valuable products such as chitin and chitosan for industrial and health care product Indonesian shrimps production in 2006 had been projected 350.000 tons
  • 5. SHRIMPS SHELL NaOH, 1M DEPROTEINATION WASTE Organic Fertilizer WASTE HCl, 1M DEMINERALIZATION CHITIN Chitosan
  • 6. The adsorption behavior of chitin and its concerns with various degree of deacetylization. This high adsorption capacity was ascribable primarily to its remarkable hydrophilicity in cooperation with the relatively high amino group content. It is indicate that the importance of hydrophlicity and suggest that, in order to develop adsorbents of high capacity, it is make indicate the importance of hydrophilicity essential to make chitin derivatives highly hydrophylic and yet insoluble in water. In this present study, the purpose of the experiments is to study graft-copolyimerization reactions as well as to study the absorption properties as ion exchange of grafted chitin. Hydrophilic monomers such as acrylic acid will be employed for these experiments. The functional group of graft –copolymers is expected to be useful in the attaching test of metal ions.
  • 7. MODIFICATION OF CHITIN AND CHITOSAN BY IRRADIATION TECHNIQUE Irradiation Degradation Degradation ・ Solid state Polysaccharides Polysaccharides Dilute aq. solution Chitin/Chitosan, Chitin/Chitosan, Pencangkokan/ grafting and their derivatives and their derivatives Irradiation Applications In Agriculture, Industry, Food, Medicine, Cosmetic Paste-like Crosslinking Crosslinking Fields condition Carboxymethylchitin Carboxymethylchitosa
  • 8. WHY RADIATION TECHNOLOGY IS IMPORTANT? Health Environment Safety New materials Address all aspects of Millennium Project !!!
  • 9. HIGH QUALITY MATERIALS Crosslinking Grafting Degradation
  • 10. Electron Beam Machine Specifications No EPS-300 Type GJ-2 Type 1 Installation year 1984 1994 2 Origin Nissin High Shanghai Xian- Voltage, Japan Feng Electrical Manufacturing Work, China Type Cockroft- Dynamitron 3 Walton 4 Max tension 300 kV 2000 kV 5 Max energy 300 keV 2000 keV 6 Max flow 50 mA 10 mA Sample Konveyor Konveyor 7 transportation
  • 11. Panoramic Batch Irradiator, the Control Panel Latex Irradiator, the Control Panel Gammacell-220 Gamma Chamber-4000A
  • 12. IRRADIATION GRAFTING GRAFTING MECHANISM 1. Initiation Pembentukan radikal akibat radiasi IRADIASI a. Chit Chit• + H• b. Chit• + M Chit-H + M• 2. Propagation M• + nM M• n+1 3. Terminanation Chit • + M• m grafted Mm • + M• n+1 Homopolymer
  • 13. Reaction of graffting acrylic acid onto chitin H CH3 O CH3 C O H O CH2 C O H O H O NH CH2 H O H O NH O HO O O NH CH2 O HO O HO NH CH2 O C O HO C O CH3 CH3 n Iradiasi Pemanasan . H CH3 O CH3 C O O CH2 C O H O HO NH CH2 H O H O NH O HO O O NH C O CH3 . O CH2 O HO NH C O O .O CH2 O CH3 n O CH2 CH C OH O CH C OH H CH3 CH2 O O CH3 C O CH2 C O H O HO NH CH2 H O HO NH O HO O O NH CH2 O HO O NH CH2 O C O O O C O CH3 CH3 CH2 CH2 O O CH C CH C OH n OH
  • 14. EXPERIMENTAL Material and Experiment Chitin extracted from prawn shell (Penaeus Monodon), it was got from Muara Karang , North Jakarta. The were initially washed by water and then dried at 800 C overnight and conditioned at room temperature for 24 hr. Acrylic acid monomer, and white crystalline powder, obtained from E Merck, and other chemicals of reagent grade were used without purification. Radiation Source Gamma radiation source of Co-60, IRKA batch irradiator , with irradiation dose rate about 9,0 kGy/hr was employed in these experiments. This radiation source is located at Pasar Jumat, Center for Application of Isotopes and Radiation Technology, Jakarta, Indonesia.
  • 15. Grafting reaction • In the present experiment, the pre irradiation graft co polymerization method was employed. In this method a sample of chitin powder of about 500 mg , was put into a glass tube, then irradiated in air atmosphere at room temperature. • A monomer acrylic acid solution was deairated by bubbling with nitrogen gas, then introduced into the pre irradiated sample and the graft polymerization was carried out in a nitrogen atmosphere at certain temperature . The grafted chitin obtained was washed toughly with aquadest and soaked overnight in aquadest, then subjected to sox let extraction with methanol for 8 hours to extract homopolymer. The grafted chitin then was dried in vacuum until they reached a constant weight at 500 C. • The percentage of graft yield was calculated from the difference in weight ; o Graft yield = ( Wg - Wo ) / Wo x 100 % • Where Wo and Wg are the weight before and after grafting.
  • 16. Measuring off adsorption of metal ions by chitin and its modified The experiment was done with chitosan with degree of the deacetylization of 78,5 % and modified chitin were Chitin-g-Aac. Measuring the rate of adsorption about 100 mg of powder material (chitin,chitosan and it’s modifications) equilibrated with 100 ml 0f solutions ( HgSO4 , CuSO4.5 H2O, K2Cr2O7) 0,1 M, at pH 4,0 and stirred for 60 min. The metal ion uptake concentrated after equilibrating were determined by using AAS and for Hg(II) using CV-AAS.
  • 18. FTIR Evidence of grafting : The increase in weight of the extracted grafted sample, as compare with that the original chitin and their FTIR spectra , was used as evidence of grafting. The FTIR spectra of chitin and grafted chitin are shown in Fig 1. It can be seen that a band around at 1660 cm –1 arises from carbonyl absorption of chitin and anew band appear at 3400 cm -1 which correspond to the hydroxyl absorption of grafted chitin with acrylic acid and at 3500 cm -1 is asymmetric stretching of NH2 for grafted chitin with acrylamide.
  • 19. 160 10 % Acrylamide 140 Degree of grafting (% ) 20 % Acrylamide 120 30 % Acrylamide 100 40 % Acrylamide 80 60 40 20 0 0 60 120 180 240 300 Reaction time (min) • The effect of acrylic acid and acrylamide monomer concentration on the percentage of grafting with reaction period of 1 hr, 2 hr, 3 hr and 4 hr are presented on Figure above. It can be seen that the percentage of grafting is independent of the monomer concentration
  • 20. Effect of grafting temperature 100 200 Temp 50 C React. Temp 50 C P e rc e n ta g e o f g ra ftin g (% ) 80 Temp 60 C Degree of grafting (%) 160 React. Temp 60 C Temp 70 C React. Temp 70 C 60 120 Temp 80 C React. Temp 80 C 40 80 20 40 0 0 0 1 2 3 4 5 6 0 60 120 180 240 300 Time of reaction (hr) Reaction time (min) • It is oblivious that the degree of grafting is largely by the reaction temperature. The higher temperature the higher of degree of grafting obtained. • The reason is that the increase in temperature improves the monomer diffusibility as well as the mobility of the monomer. • It is recommended that the optimum reaction for this grafting system is 70 0 C more than that the increasing of degree of grafting is not so much, there is a nearly constant value.
  • 21. The ion exchange adsorption of metals ions by grafted chitin and its derivatives The capacity of adsorption ( mg / g) Materials Hg(II) Cr(VI) Cu(II) • These results clearly show that chitin modified as chitin grafted acrylic acid have higher capacity of adsorption for ion metal such Hg, Cr, and Cu. Chitin 92,6 30,6 24,4 Chitosan 174,5 48,4 44,2 • The highest one is for metal ion Hg. The chitin modified have an excellent adsorption capacity due to the Chitin-g-Aac 294,3 109,5 180,1 advantageous location of -COOH, -OH and –NH2 group in Chitin-g-Aam 257.3 94,8 154.6 the molecule of chitosan to form complex formation and Chitosan-g-Aac 488,9 318,5 362,8 functional group of monomer act as ion exchger for ions metal. Chitosan-g-AAm 464,2 325,8 398,2
  • 22.  Using acryl amide give percentage of grafting higher compare with acrylic acid.  The presence of monomer grafted onto chitin is demonstrated by FTIR spectrum with the appearing of carbonyl functional group.  The optimal condition of monomer acrylic acid or acryl amide concentration was 30 %, temperature 700 C and reaction period of 3 hours.  Chitin grafted with acrylic acid give a higher capacity of adsorption of metal ion Cr, Cu and Hg compare grafted with acryl amide.  The high rate of adsorption is for metal ion Hg it was found 488,9 mg/g for chitosan-g-Aac and 464,2 mg/g for Chitosan-g-Aam.
  • 23. Don't worry, be happy with nuclear