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How supply chain innovation can
drive customer value
John Pattullo, CEO
CEVA
1. CEVA
2. Innovation and value
3. Operational excellence
4. How supply chains can deliver value
Logistics market overview
    €300 billion market
                                                                                                €m
                                                             DHL                               27.0
                                                             Schenker/ Bax                     14.7
                                                             Kuehne + Nagel                    11.3
                                                             CEVA                               6.3
                                                             UPS                                6.1
                                                             CH Robinson                        5.9
                                                             Panalpina                          5.6
                                                             Geodis                             5.1
                                                             DSV                                5.0
                                                             Agility                            4.6


    Very fragmented, top 10 have 30% market share


3   Source: Annual reports, ED Wolfe Research, Morgan Stanley, CEVA estimates (2008 figures)
Our vision & mission


      CEVA will be the most admired company in the supply
      chain industry exemplifying Unity, Growth and Excellence



             UNITY:           One company – one team
             GROWTH:          Outperform market growth
             EXCELLENCE:      Perfection is our goal




                  CEVA – Making business flow

4
Balanced global portfolio


                                Europe, Middle East, Africa
                                Employees: 21,700 +
                                # Countries: 100+
                                Revenue ’08: €2.9bn – 48%




    The Americas
    Employees: 19,300 +
    # Countries: 40+                               Asia Pacific
    Revenue ’08: €2.1bn – 32%
                                                   Employees: 13,100 +
                                                   # Countries: 30+
                                                   Revenue ’08: €1.5bn - 20%




5
1. CEVA
2. Innovation and value
3. Operational excellence
4. How supply chains can deliver value
A thought on innovation?

    Human DNA and dinosaur DNA are 97% the same.
    What matters is the 3% that separates the two species.




7
Invention vs. innovation

    Few ‘new to world’ ideas will ever come from logistics

    BUT many innovation opportunities exist




8
Some thoughts on innovation
    • In the 1970s      The automotive industry was fragmented & unprofitable
                        Industrial relations were poor
                        Car quality was worse
                        ….and Toyota sparked a quality revolution
    • In the 1980s      The retail industry was national and fragmented
                        The customer proposition was narrow and limited
                        The prices were high (relatively)
                        …and Wal-mart gave us “every day low prices”
    • In the 1990s      The PC industry was fragmented with multiple players
                        Sold high price products that were often out of date
                        Had sales channels full of inventory
                        ….and Dell reinvented the “supply chain”
    • In 21st century   The global logistics industry was highly fragmented
                        The service suffered from inconsistency
                        The customer saw little innovation and pushed margins down
                        ….and how will our industry breakthrough?
9
Drivers of supply chain innovation?
     • Globalisation has increased the strategic and financial
       significance of logistics

     • Reducing product life-cycles creates a state of almost continuous
       change

     • Global imbalance of human talent supply and demand is
       challenging international business

     • Consumers and governments force business to accept social
       responsibility re-shaping supply chain design




10
Innovation in the supply chain – track record
     Accenture
     4PL, adding a consultation/ strategic level to SC thinking

     Toyota
     LEAN techniques and approach to improve efficiency

     Dell
     Responsive manufacturing & 100% demand pull

     Zara
     Putting the supply chain at the heart of the company &
     introducing global standardization

     PODS
     Bringing standardization to moving house and storage
11
Innovation from the 3PL’s?
     Some great, but isolated, examples eg NHS Supply
     Chain

     As an industry we are not known for innovation

     There are several barriers:
      - open book contracts;
      - development of supply chain mastery;
      - low margins




12
Prerequisites for 3PL innovation
     • Customer confidence in the industry

     • 3PL industry willing to invest in R&D

     • Greater industry education and professionalism




        Innovation fuelled by strong partnerships


13
The journey to innovation



                        Innovation




                     Responsiveness


                 Operations Excellence

14
1. CEVA
2. Innovation and value
3. Operations excellence
4. How supply chains can deliver value
Operations Excellence culture in CEVA is built
     on five pillars



                                                             Health, Safety
                      Smart      Zero Defect
                                                     LEAN         and
                     Solutions    Start ups
                                                             Environment




                                   Global Standard Metrics




16
Process driven approach
                                               Smart Solutions
                                                • Leveraging
                                                  best-in-class




                                             Integrated service
     Operational review                           portfolio

                                  Sector                      Leveraging
                                 expertise                       scale
     • Full LEAN
       implementation
                                                                           Zero defect startup
     • Ongoing continuous                                                  • Operations Excellence
       improvement                Trained                   Project
                                                                           • Robust project management
                                  experts                 management       • Trained experts

                                                LEAN




                            Implementation review

                            • Identification of
                              improvement potential


                                                                                                         17
17
1. CEVA
2. Innovation and value
3. Operations excellence
4. How supply chains can deliver value
Creating economies of scope
4PL for an international automotive supplier
     By re-engineering the supply chain and acting in a 4PL capacity, CEVA delivered a
     productivity commitment over the five years of the contract and reduced total logistics cost
     by 24%
                            Inbound




                                                                   Outbound
                                                                                                17%
       The LLP provided;                                                                        TRSP
                                                      Delivering;                               cost
       Centralised and standardised                     Reduced transportation
         - Communication, Project Org, Account Mgmt
                                                        Reduced transaction cost                33%
         - KPI Management and Reporting                                                         WHS
                                                        Reduced / variable transaction costs    cost
         - Blueprint specifications
                                                        Lower Inventory
           (Processes in Material Flow and IT)                                                   27%
                                                        Increased fill rates                   In-Plant
       Standards for local Sub-Agreements                                                        cost
                                                         Reduced waste
       Customer Commitment: global exclusivity                                                  24%
                                                         Increased productivity                 Total
       CEVA Commitment: productivity                                                           Logistic
20                                                                                              cost
Innovation in ocean freight
     By focusing on the entire ocean freight operation and implementing enhanced visibility
     processes throughout, CEVA delivered benefits in container utilisation, product
     throughput and reduced cost
                       Management of                                      Ocean carrier allocation
                       complex CFS program                                management




                                                                                                 Pre-payment of any
     Management of supply chain           Vendor management to ensure                            origin fees under ex-
     from Asia = 1,700 FEUs pa            bookings meet ordered ship                             works terms
                                          windows and quantity
                                          commitments are maintained                             Monthly itemized billing
                                                                                                 of all import-related fees
     Goal is 40% of the cargo bypasses customer DC and ships direct to customer                  Packaging engineering

                                                      Key Benefits
       Option to build container direct to customer or trans-load in CEVA US facility enables postponement
       distribution option & cost savings related to domestic re-handling
       Provide customized EDI 856 ASN information where needed
       Improved container utilization through consolidation process by 7%-10%.
       Enable earlier visibility to production issues and potential delays prior to scheduled ex-factory dates thus
       reducing charge-backs from customers. Dynamic in-transit decision making options.
       Manage carriers to ensure compliance and reducing ocean freight expense
       Control supply chain earlier in the process and enjoy reduced costs by negotiating local trucking charges
       Number of pairs shipped per container increased by 22%
21
Leveraging information in the supply chain
Optimizing our integrated solution to provide
     real time visibility
     For a leading automotive company, our complex solution includes the management of
     facilities and delivering the physical flows. IT is the critical enabler in managing all the
     elements and provides real time visibility for supply chain milestones



                                                                                Resulting in
                                                                              synergy savings
                                                                               of $1.8 million




     Customer




23
Using information to develop International
     capabilities
     Global competition has resulted in this customer sourcing components internationally.
     In partnership with CEVA has evolved the supply chain from purely domestic, to a fully
     integrated, international operation.
                                                                   Lines side staging
                500 air pallets p.a.                     Multiple deliveries per shift


                                       Air / Ocean Freight

                                  Customer
     68 Suppliers                                    Demand schedule                     Warehouse receipts
     • S.E Asia                                                                          International and domestic
     • China
     • Mexico     1000 containers p.a.                                   Demand Schedule                        102 Domestic
     • Canada                                                             via Internet/EDI                        Suppliers
     • N America                                      Global Suppliers
     • Europe
                                                      Each partner focuses on core competencies
                                   Fully integrated domestic and international JIT supply chains
                                  CEVA is an extension of the customer’s manufacturing facility
                           No surprises, lowest total cost, and service reliability to the customer
                                                                                                                        24
24
Transferring best practice to ‘white space’
Aftermarket logistics for Chinese automotive
     manufacturer
     By using LEAN and proved aftermarket solutions, productivity increased by 50% with
     service, inventory and cost improvements at all stages of the supply chain.
     Warehousing
           Operate Shanghai Central Parts Depot (50,000 m2) and Xian Regional Depot
           (10,000m2)
           Types of storage includes mezzanine, racking, stacking, vertical carousel, car
           body cantilever
           Parts repackaging in warehouse
     Distribution
           Distribute from Shanghai and Xian warehouses to more than 299 dealers in
           Eastern China and Western China.
           Linehaul replenishment from Shanghai CPD to 4 Regional depot
           Direct delivery from suppliers to dealers

 Benefits to Customer:                                                   Key Statistics:
      LEAN warehousing adopted and improve pick productivity by            Total warehouse size: 60,000 m2
      > 50%                                                                No. of warehousing staff: 262
                                                                           Part numbers handled: 25,000+
      Service level enhanced direct customer satisfaction improved         No. of dealers covered: 300
      Cost savings via transparent control on transportation               No. of truckloads per year:
                                                                           8,600+
      CPD inventory well controlled -> cost reduction
26
Transferring best practice across sectors – I2M
     CEVA has combined its GMM & VMI solutions with production capabilities to create an
     I2M solution which has traditionally been utilised by technology and automotive
     customers. This solution is moving more and more into the FMCG marketplace with
     multiple projects and programs underway




27
Fostering social responsibility
CO2 Reduction through supply chain
     re-engineering
     By re-engineering all supply chain operations and focusing on CO2, emissions
     reduced by 18% with more opportunities identified for the future




                                        -18% CO2
                                        -1399 ton




              Situation                      Analysis                          Results
     Existing supply chain with      Compare CO2 emissions for 9      Optimal solution is
     9 warehouses in Europe          regional warehouses versus 1     1 central warehouse:
                                     central warehouse
     Customers all over Europe       (preferred)                          18% CO2 reduction
     and Suppliers all over the
     World                           Predetermined modality per       Inbound CO2 increases +7%
                                     origin–destination and           however outbound CO2
     Different volumes per service   customer service level           decreases -27%
     level and related transport
     modality (air/road/sea)         Predetermined emissions per      Even more CO2 reduction
                                     modality per ton-km              opportunities identified
29
In summary
     • Historically, an industry which has under delivered on innovation

     • Innovation starts with Operations Excellence and

     • Is fostered by an environment of strategic partnership

     • There are several broad channels:
       - economies of scale
       - leveraging information
       - transferring best practice
       - fostering social responsibility.




30
Of course, there is an alternative ...




31
32

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John Pattullo, CEVA Logistics on 'How Supply Chain Innovation Can Drive Customer Value'

  • 1. How supply chain innovation can drive customer value John Pattullo, CEO CEVA
  • 2. 1. CEVA 2. Innovation and value 3. Operational excellence 4. How supply chains can deliver value
  • 3. Logistics market overview €300 billion market €m DHL 27.0 Schenker/ Bax 14.7 Kuehne + Nagel 11.3 CEVA 6.3 UPS 6.1 CH Robinson 5.9 Panalpina 5.6 Geodis 5.1 DSV 5.0 Agility 4.6 Very fragmented, top 10 have 30% market share 3 Source: Annual reports, ED Wolfe Research, Morgan Stanley, CEVA estimates (2008 figures)
  • 4. Our vision & mission CEVA will be the most admired company in the supply chain industry exemplifying Unity, Growth and Excellence UNITY: One company – one team GROWTH: Outperform market growth EXCELLENCE: Perfection is our goal CEVA – Making business flow 4
  • 5. Balanced global portfolio Europe, Middle East, Africa Employees: 21,700 + # Countries: 100+ Revenue ’08: €2.9bn – 48% The Americas Employees: 19,300 + # Countries: 40+ Asia Pacific Revenue ’08: €2.1bn – 32% Employees: 13,100 + # Countries: 30+ Revenue ’08: €1.5bn - 20% 5
  • 6. 1. CEVA 2. Innovation and value 3. Operational excellence 4. How supply chains can deliver value
  • 7. A thought on innovation? Human DNA and dinosaur DNA are 97% the same. What matters is the 3% that separates the two species. 7
  • 8. Invention vs. innovation Few ‘new to world’ ideas will ever come from logistics BUT many innovation opportunities exist 8
  • 9. Some thoughts on innovation • In the 1970s The automotive industry was fragmented & unprofitable Industrial relations were poor Car quality was worse ….and Toyota sparked a quality revolution • In the 1980s The retail industry was national and fragmented The customer proposition was narrow and limited The prices were high (relatively) …and Wal-mart gave us “every day low prices” • In the 1990s The PC industry was fragmented with multiple players Sold high price products that were often out of date Had sales channels full of inventory ….and Dell reinvented the “supply chain” • In 21st century The global logistics industry was highly fragmented The service suffered from inconsistency The customer saw little innovation and pushed margins down ….and how will our industry breakthrough? 9
  • 10. Drivers of supply chain innovation? • Globalisation has increased the strategic and financial significance of logistics • Reducing product life-cycles creates a state of almost continuous change • Global imbalance of human talent supply and demand is challenging international business • Consumers and governments force business to accept social responsibility re-shaping supply chain design 10
  • 11. Innovation in the supply chain – track record Accenture 4PL, adding a consultation/ strategic level to SC thinking Toyota LEAN techniques and approach to improve efficiency Dell Responsive manufacturing & 100% demand pull Zara Putting the supply chain at the heart of the company & introducing global standardization PODS Bringing standardization to moving house and storage 11
  • 12. Innovation from the 3PL’s? Some great, but isolated, examples eg NHS Supply Chain As an industry we are not known for innovation There are several barriers: - open book contracts; - development of supply chain mastery; - low margins 12
  • 13. Prerequisites for 3PL innovation • Customer confidence in the industry • 3PL industry willing to invest in R&D • Greater industry education and professionalism Innovation fuelled by strong partnerships 13
  • 14. The journey to innovation Innovation Responsiveness Operations Excellence 14
  • 15. 1. CEVA 2. Innovation and value 3. Operations excellence 4. How supply chains can deliver value
  • 16. Operations Excellence culture in CEVA is built on five pillars Health, Safety Smart Zero Defect LEAN and Solutions Start ups Environment Global Standard Metrics 16
  • 17. Process driven approach Smart Solutions • Leveraging best-in-class Integrated service Operational review portfolio Sector Leveraging expertise scale • Full LEAN implementation Zero defect startup • Ongoing continuous • Operations Excellence improvement Trained Project • Robust project management experts management • Trained experts LEAN Implementation review • Identification of improvement potential 17 17
  • 18. 1. CEVA 2. Innovation and value 3. Operations excellence 4. How supply chains can deliver value
  • 20. 4PL for an international automotive supplier By re-engineering the supply chain and acting in a 4PL capacity, CEVA delivered a productivity commitment over the five years of the contract and reduced total logistics cost by 24% Inbound Outbound 17% The LLP provided; TRSP Delivering; cost Centralised and standardised Reduced transportation - Communication, Project Org, Account Mgmt Reduced transaction cost 33% - KPI Management and Reporting WHS Reduced / variable transaction costs cost - Blueprint specifications Lower Inventory (Processes in Material Flow and IT) 27% Increased fill rates In-Plant Standards for local Sub-Agreements cost Reduced waste Customer Commitment: global exclusivity 24% Increased productivity Total CEVA Commitment: productivity Logistic 20 cost
  • 21. Innovation in ocean freight By focusing on the entire ocean freight operation and implementing enhanced visibility processes throughout, CEVA delivered benefits in container utilisation, product throughput and reduced cost Management of Ocean carrier allocation complex CFS program management Pre-payment of any Management of supply chain Vendor management to ensure origin fees under ex- from Asia = 1,700 FEUs pa bookings meet ordered ship works terms windows and quantity commitments are maintained Monthly itemized billing of all import-related fees Goal is 40% of the cargo bypasses customer DC and ships direct to customer Packaging engineering Key Benefits Option to build container direct to customer or trans-load in CEVA US facility enables postponement distribution option & cost savings related to domestic re-handling Provide customized EDI 856 ASN information where needed Improved container utilization through consolidation process by 7%-10%. Enable earlier visibility to production issues and potential delays prior to scheduled ex-factory dates thus reducing charge-backs from customers. Dynamic in-transit decision making options. Manage carriers to ensure compliance and reducing ocean freight expense Control supply chain earlier in the process and enjoy reduced costs by negotiating local trucking charges Number of pairs shipped per container increased by 22% 21
  • 22. Leveraging information in the supply chain
  • 23. Optimizing our integrated solution to provide real time visibility For a leading automotive company, our complex solution includes the management of facilities and delivering the physical flows. IT is the critical enabler in managing all the elements and provides real time visibility for supply chain milestones Resulting in synergy savings of $1.8 million Customer 23
  • 24. Using information to develop International capabilities Global competition has resulted in this customer sourcing components internationally. In partnership with CEVA has evolved the supply chain from purely domestic, to a fully integrated, international operation. Lines side staging 500 air pallets p.a. Multiple deliveries per shift Air / Ocean Freight Customer 68 Suppliers Demand schedule Warehouse receipts • S.E Asia International and domestic • China • Mexico 1000 containers p.a. Demand Schedule 102 Domestic • Canada via Internet/EDI Suppliers • N America Global Suppliers • Europe Each partner focuses on core competencies Fully integrated domestic and international JIT supply chains CEVA is an extension of the customer’s manufacturing facility No surprises, lowest total cost, and service reliability to the customer 24 24
  • 25. Transferring best practice to ‘white space’
  • 26. Aftermarket logistics for Chinese automotive manufacturer By using LEAN and proved aftermarket solutions, productivity increased by 50% with service, inventory and cost improvements at all stages of the supply chain. Warehousing Operate Shanghai Central Parts Depot (50,000 m2) and Xian Regional Depot (10,000m2) Types of storage includes mezzanine, racking, stacking, vertical carousel, car body cantilever Parts repackaging in warehouse Distribution Distribute from Shanghai and Xian warehouses to more than 299 dealers in Eastern China and Western China. Linehaul replenishment from Shanghai CPD to 4 Regional depot Direct delivery from suppliers to dealers Benefits to Customer: Key Statistics: LEAN warehousing adopted and improve pick productivity by Total warehouse size: 60,000 m2 > 50% No. of warehousing staff: 262 Part numbers handled: 25,000+ Service level enhanced direct customer satisfaction improved No. of dealers covered: 300 Cost savings via transparent control on transportation No. of truckloads per year: 8,600+ CPD inventory well controlled -> cost reduction 26
  • 27. Transferring best practice across sectors – I2M CEVA has combined its GMM & VMI solutions with production capabilities to create an I2M solution which has traditionally been utilised by technology and automotive customers. This solution is moving more and more into the FMCG marketplace with multiple projects and programs underway 27
  • 29. CO2 Reduction through supply chain re-engineering By re-engineering all supply chain operations and focusing on CO2, emissions reduced by 18% with more opportunities identified for the future -18% CO2 -1399 ton Situation Analysis Results Existing supply chain with Compare CO2 emissions for 9 Optimal solution is 9 warehouses in Europe regional warehouses versus 1 1 central warehouse: central warehouse Customers all over Europe (preferred) 18% CO2 reduction and Suppliers all over the World Predetermined modality per Inbound CO2 increases +7% origin–destination and however outbound CO2 Different volumes per service customer service level decreases -27% level and related transport modality (air/road/sea) Predetermined emissions per Even more CO2 reduction modality per ton-km opportunities identified 29
  • 30. In summary • Historically, an industry which has under delivered on innovation • Innovation starts with Operations Excellence and • Is fostered by an environment of strategic partnership • There are several broad channels: - economies of scale - leveraging information - transferring best practice - fostering social responsibility. 30
  • 31. Of course, there is an alternative ... 31
  • 32. 32