The use of R in Predictive Maintenance: A use case with TRUMPF Laser GmbH
The buzz for industry 4.0 continues – digitalizing business processes is one of the main aims of companiesin the 21st century. One topic gains particular importance: predictive maintenance. Enterprises use thismethod in order to cut production and maintenance costs and to increase reliability.Being able to predict machine failures, performance drops or quality deterioration is a huge benefit forcompanies. With this knowledge, maintenance and failure costs can be reduced and optimized.With the help of R and its massive community, analysts can apply the best algorithms and methods forpredictive maintenance. When a good analytic model for predictive maintenance has been found, companiesare challenged to implement them in their own environments and workflows. Especially regarding the workflowacross different departments, it is necessary to find an appropriate solution which is capable of interdisciplinarywork, as well.My talk will show how this challenge was solved for TRUMPF Laser GmbH, a subsidiary of TRUMPF, aworld-leading high-technology company which offers production solutions in the machine tool, laser andelectronic sectors. I would like to share my experience with R and predictive maintenance in a real-worldindustry scenario and show the audience how to automate R code and visualize it in a front-end solution forall departments involved.
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The use of R in Predictive Maintenance: A use case with TRUMPF Laser GmbH
- 1. www.eoda.de 104.08.2017 eoda GmbH© The use of R in predictive maintenance: A use case with TRUMPF Laser GmbH
- 2. www.eoda.de 204.08.2017 eoda GmbH© About me and eoda Interdisciplinary Team Statisticians | Engineers | Economists | Sociologist | Software developer| … Based in Kassel - Germany Data Science Consulting, Training, Support, Software and Analytic Services with a focus on R Andreas Prawitt Data Scientist & Project Manager @eoda
- 3. www.eoda.de 304.08.2017 eoda GmbH© Big Data Industry 4.0 Digital transformation Cloud computing IoT Predictive Maintenance Predictive Analytics Smart Factory Smart Home Connected Car Advanced Analytics Condition Monitoring
- 4. www.eoda.de 404.08.2017 eoda GmbH© We should use data science to increase our service level!
- 5. www.eoda.de 504.08.2017 eoda GmbH© If someone provides me up to date data and information, i‘ll build a modell to predict machine failure in time How to interpret the results?
- 6. www.eoda.de 604.08.2017 eoda GmbH© How does this algorithm works?
- 7. www.eoda.de 704.08.2017 eoda GmbH© Great Results! Lets share them with other departments!
- 8. www.eoda.de 804.08.2017 eoda GmbH© Are these insights reliable and up to date? I have new data. Can it be included in the evaluation?
- 9. www.eoda.de 904.08.2017 eoda GmbH© • German family business (since 1923) • Technology leader in two business divisions • Machine tools for the flexible shaping of sheet • Laser technology / electronics • About 11,000 employees worldwide • € 2.81 billion turnover (2015/2016) About TRUMPF Source: TRUMPF Group • TRUMPF subsidiary since 1996 • Development, production and service for • Solid-state lasers • Beam guidance for solid-state lasers • About 1,000 employees
- 10. www.eoda.de 1004.08.2017 eoda GmbH© Databases Web & Application Server R-Server Server Client Condition Monitoring Portal
- 11. www.eoda.de 1104.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED ISSUE DETECTION Define Population Classify DataDescribe Issue
- 12. www.eoda.de 1204.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED EVALUATION DEVELOPMENT
- 13. www.eoda.de 1304.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED EVALUATION DEVELOPMENT
- 14. www.eoda.de 1404.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED EVALUATION DEVELOPMENT Develop Analysis Deploy Analysis
- 15. www.eoda.de 1504.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED Review Analysis Improve results to fit requestors requirements EVALUATION VERIFICATION
- 16. www.eoda.de 1604.08.2017 eoda GmbH© ISSUE VERIFICATION ISSUE VERIFICATION ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE RELEASED
- 17. www.eoda.de 1704.08.2017 eoda GmbH© ISSUE VERIFICATION ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE RELEASED EVALUATION DEVELOPMENT
- 18. www.eoda.de 1804.08.2017 eoda GmbH© ISSUE VERIFICATION ISSUE VERIFICATION ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE RELEASED Comparison of results with actual conditions
- 19. www.eoda.de 1904.08.2017 eoda GmbH© ISSUE DETECTION EVALUATION DEVELOPMENT EVALUATION VERIFICATION ISSUE VERIFICATION ISSUE RELEASED ISSUE VERIFICATION ISSUE RELEASED Timeliness of data & results My Issues Issue Results Cyclic Jobs All Issues Priorization Overview Issues and automated anlysis
- 20. www.eoda.de 2004.08.2017 eoda GmbH© @eodaGmbH @eodaGmbH eodaGmbH blog.eoda.de eoda GmbH Universitätsplatz 12 34127 Kassel www.eoda.de info@eoda.de +49 561 202724-40 Die Data Science Spezialisten.