Meat Processing and Preservation with Packaging (Meat Product, Tenderness, Flavour and Tendrenes, Flavouring, Colour, Integral Texture, Preservation: Moisture Retention and Surface Protection, Antimicrobial Treatment, Ionizing Radiation, Packaging and Handling for Storage and Transportation, Cooking Methods)
Meat was originally processed to preserve it, but since the various procedures cause so many changes in texture and flavour it is also a means of adding variety to the diet. Processing also provides scope to mix the less desirable parts of the carcass with lean meat and in addition is a means of extending meat supplies by including other foodstuffs such as cereal in the product. Food preservation is a method of maintaining foods at a desired level of properties or nature for their maximum benefits. Preservation usually involves preventing the growth of bacteria, yeasts, fungi, and other microorganisms (although some methods work by introducing bacteria, or fungi to the food), as well as retarding the oxidation of fats which cause rancidity.
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Meat Processing and Preservation with Packaging
1. www.entrepreneurindia.co
(Meat Product, Tenderness, Flavour and Tendrenes,
Flavouring, Colour, Integral Texture, Preservation:
Moisture Retention and Surface Protection,
Antimicrobial Treatment, Ionizing Radiation, Packaging
and Handling for Storage and Transportation, Cooking
Methods)
2. www.entrepreneurindia.co
Introduction
Meat was originally processed to preserve it, but since
the various procedures cause so many changes in
texture and flavour it is also a means of adding variety
to the diet. Processing also provides scope to mix the
less desirable parts of the carcass with lean meat and
in addition is a means of extending meat supplies by
including other foodstuffs such as cereal in the
product. Food preservation is a method of maintaining
foods at a desired level of properties or nature for their
maximum benefits. Preservation usually involves
preventing the growth of bacteria, yeasts, fungi, and
other microorganisms (although some methods work
by introducing bacteria, or fungi to the food), as well as
retarding the oxidation of fats which cause rancidity.
3. www.entrepreneurindia.co
Today, meat is processed with salt, colour fixing
ingredients, and seasonings in order to impart desired
palatability traits to intact and comminuted meat
products. Products intermediate to these categories are
sectioned, or chunked and formed meats. There are
various methods for the preservation of meat; curing,
dry curing, smoking, canning, freezing dehydration, fat
extraction (wet or steam rendering), etc. Meat curing
agents include sodium chloride, nitrite, ascorbate or
erythorbate and possibly sodium phosphate, sucrose,
dextrose, or corn syrup and seasonings.
4. www.entrepreneurindia.co
The salt content of processed meats varies 1 to 12%,
according to the type of product. Many intact and
comminuted, cured meat products are smoked to
impart a desirable smoked flavour and colour. The
smoking process many also include a drying or cooking
cycle, depending on the product. Canned meats may be
processed to be commercially sterile or semi preserved.
The objective of commercial sterilization is to destroy all
harmful bacteria or bacteria that may cause spoilage of
the product under normal unrefrigerated storage.
However, the process does not kill the spores of all heat
resistant bacteria. Frozen meat can be kept at low
temperatures for many months.
5. www.entrepreneurindia.co
Freezing and subsequent thawing produce changes in
the structure of meat that affect its physical properties.
If meat is frozen very rapidly at low temperatures, the
ice crystals are small and form within the fibers. The
drip loss upon thawing is generally greater in slow
frozen than in quick frozen meat. Freeze drying meat
extends shelf life and reduces weight. The meat is
readily defrosted by immersing in water before cooking.
Under optimum processing and storage conditions,
reconstituted meats have acceptable flavour, colour,
texture and nutrient retention.
6. www.entrepreneurindia.co
The meat packing industry handles the slaughtering,
processing, packaging, and distribution of animals such
as cattle, pigs, sheep and other livestock. The basic
purpose of packaging is to protect meat and meat
products from undesirable impacts on quality including
microbiological and physio chemical alterations.
Packaging protects foodstuffs during processing, storage
and distribution from contamination by dirt (by contact
with surfaces and hands), microorganisms (bacteria,
moulds, and yeasts), parasites (mainly insects), toxic
substances (chemicals), influences affecting colour,
smell and taste (off odour, light, oxygen), loss or uptake
of moisture.
7. www.entrepreneurindia.co
As such, due to the recent up gradation of
preservation techniques, the preservation industry is
also growing almost at the same rate as the food
industry which is about 10 to 12% per year.
8. www.entrepreneurindia.co
Market Outlook
The total meat production has increased from 2.24
Million Tonnes during 2015-16 (Rainy) to 2.43 Million
Tonnes during 2016-17 (Rainy) registering a growth
8.74%. As against the targeted production of 7.37
Million Tonnes during 2016-17, the total estimated
production in two seasons, summer and rainy, is 4.67
Million Tonnes showing an achievement of 63.28%.
9. www.entrepreneurindia.co
Nearly, 47.86% of the meat production is contributed
by poultry and 20.11% is from buffaloes. The first
five highest Meat producing States are Uttar
Pradesh, Maharashtra, West Bengal, Andhra
Pradesh, & Telangana during the Rainy Season.
10. www.entrepreneurindia.co
India’s Exports of Meat
Product Quantity Exported Value of Exports (INR) Major Export Major Producing states
Buffalo meat 14,49,758.64 MT 26,457.79 crores.
Vietnam Social Republic,
Malaysia, Thailand, Egypt
Arab Republic, Saudi
Arabia and Jordan.
Uttar Pradesh, Andhra
Pradesh, Maharashtra
and Punjab.
Sheep & Goat meat 22,608.94 MT 694.10 crores
United Arab Emirates,
Saudi Arabia, Qatar,
Kuwait and Oman.
Rajasthan, Jammu &
Kashmir, Uttar Pradesh,
Gujarat, Hilly regions of
North and Eastern
Himalays
Poultry Products 4,37,673.53 MT 565.87 crores
Oman, Germany,
Indonesia, Saudi Arabia
and Afghanistan.
Andhra Pradesh,
Vishakhapatnam,
Chittoor, Karnataka,
Tamil Nadu, Maharashtra,
Gujarat, Madhya Pradesh,
Orissa and North Eastern
States
11. www.entrepreneurindia.co
India is considered as world’s 5th largest meat producer
with 6.3 million tonnes which account for 3% of world
meat production of 220 million tonnes. But per capita
meat consumption in India is around 5 kg as against the
world average of 47 kg.
13. www.entrepreneurindia.co
2. TENDERNESS
• Feed Additivies
• Balanced Electrolyte Composition
• Ante-Mortem Enzyme and other Treatments
• Stabilized, Purified Enzyme Preparation
• Enzyme and Antibiotic Synergism
• Controlled Enzyme Distribution
• Uniform Enzyme Distribution
• Treated and Standardized Enzyme Solution
• Activators of Natural Proteolytic Enzymes
• Collagen Diminution Agents
• Reversibly Inactivated Enzymes
14. www.entrepreneurindia.co
• Pre-Rigor Mortis Enzyme Treatment
• Enzyme and Antibiotic Synergism
• Tenderization of Connective Tissue
• Cold Water Buffered Enzyme Solution
• Isotonic Enzyme Solution with Specific Activity
• Buffered Enzyme Combined with Gelatin
• Pre-Rigor Mortis Injection
• Water Injection
• Water and Gas Injection
• Water and Cellulose Gum Injection
• Whole Blood or Whole Milk Injection
• Post-Rigor Mortis Enzyme Treatment
15. www.entrepreneurindia.co
• Tenderizer Composition
• Aerosol Tenderizing Compositions
• Enzyme with Higher Sodium Phosphates
• Enzyme with Basic Pyrophosphate Salts
• Balanced Activity of Papain and Bromelin
• Enzyme with Nonlinear Phosphates in Saline
• Enyme and Fat Combination
• Gas as Tenderizer Carrier
• Inactivation of Enzymes with High Pressure
• Carbon Dioxide or Oxygen Atmosphere
• Enzyme, Chelating Agent, and Starch
• Tragacanth Addition
16. www.entrepreneurindia.co
• Meat Pieces with Tenderized Core
• Aging at Elevated and Controlled Temperatures
• Variable Dew Point Control
• Vacuum Packaged Cuts
• Diathermal Heating
• Controlled Atmosphere
• Electron Beam Generator Radiation
• Forced Dry Air Circulation
• Treatment with Additives
• Sodium Chloride and Pyrophosphate Synergism
• Increased Injection Level of Sodium
• Chloride and Phosphate
18. www.entrepreneurindia.co
• Composite Steaks by Mechanical Method
• Composite Steaks by Cryogenic Method
• Compressed Cuts Mechanically Tenderized
• Action of Supersonic Energy
• Isometric Tensioning
• Method for Tenderness Measurement
• Tenderness Measuring Apparatus
19. www.entrepreneurindia.co
3. FLAVOUR AND TENDRENES
• Simultaneous Flavouring and Tenderzing
• Action of Molds and Bacteria
• Action of Thamnidium elegans
• Pre-Rigor Mortis Injection of Aspergillus niger
Mycelium
• Acid Activation of Thamnidium elegans
• Anta-Mortem injection or Thamnidium and
Aspergillus
20. www.entrepreneurindia.co
• Thamnidium and Antibiotic Synergism
• Action of Pseudomonas and Achromobacter
• Combined Action of Flavouring and
• Tenderizing Agents
• Monosodium Glutamate Eliminates Mutton
Flavour
• Application of Dry Tenderizer and Flavouring
Materials
• Inhibition of Warmed-Over Flavour
21. www.entrepreneurindia.co
4. FLAVOURING
• Meat Hyorolystates and Extracts
• Acid Hydrolysis of Water-Insoluble Meat
Residue
• Fractionation of the Flavour Precursor
• Hydrolysis of Meat
• Bone Hydrolysates and Extracts
• Continuous Counterflow Hydrolysis
• Continuous Hydrolysis
• Protein Hydrolysate
• Synthetic Flavouring
22. www.entrepreneurindia.co
• Cysteine and Glyceraldehyde Base
• Cysteine and Ribose
• Derivatives of Mercapto-Acetaldehyde
• a- Ketobutyrate, Inosinate, and Glutamate Base
• Nitrite and Amino Acids
• Cysteine, Sugar, Inosinate, and Protein
Hydrolysate Base
• Cysteine, Thiamine and Proteinaceous Substance
Base
• Ribose, Glycerol, Proline, Cysteine, and
Methionine
• Amino-Carbonyl Complexes from Protein
Hydrolysates
• Heat-Treated Slurried Meat and Ascorbic Acid
23. www.entrepreneurindia.co
5. COLOUR
• Ante-Mortem Treatment
• Adrenalin and Ascorbic Acid
• Treatment with Gaseous Atmosphere
• Carbon Monoxide
• Oxygen Under Pressure
• Ammonia
• Hemoglobin Base Colouring Compositions
• Stable Compositions in Liquid and Paste Form
• Compositions in Dry Powder Form
• Chemical Treatment
• Certified Monoazo Red Dyes
24. www.entrepreneurindia.co
• Ascorbate, Phosphate, and Citrate
• Ascorbate, Gelatin, and Monosodium Glutamate
• Imidazole
• Metal Ions Ashed from Biological Tissues
• Beta-Carotene
• Nicotinic Acid Spray
• Mechanical Treatment
• Removal of Residual Blood
• Protection of Bone Colour of Primal Cuts
25. www.entrepreneurindia.co
6. INTEGRAL TEXTURE
• Natural Exudate as Binder
• Surface Treatment to Release Exudate
• Mechanical Pricking to Release Exudate and
• Freezing to Integrate
• Compression to Release Exudate
• Cryogenic Method
• Enzyme Sodium Chloride Binding Action
• Salt-Soluble Proteins
• Scoring to Release Exudate
27. www.entrepreneurindia.co
7. PRESERVATION : MOISTURE RETENTION
AND SURFACE PROTECTION
• Long Chain Hydrocarbon Coating
• Fatty Alcohol or Fatty Acid Protective Film
• Preliminary Ice Coating
• Intermediate Glycerol Layer
• Intermediate Water Layer
• Lactic Acid-Fatty Acid Triglycerides
• Water-in-Oil Emulsion Containing Gum
• Mixture of Mono- and Diglycerides in Oil
• Acetylated Monoglycerides
28. www.entrepreneurindia.co
• Plastic Coating
• Ethylcellulose Plasticized with Mineral Oil
• Ethylcellulose Plasticized with Edible Oil
• Plasticized Cellulose Propionate Containing
Glycol
• Amorphous Polypropylene
• Chemical and other Treatments
• Sodium Chloride and Phosphate Solution
• Injection of Water and Citric Acid
• Hydrated Sodium Tripolyphosphate
• Coating Powder Containing Syrup and Starch
29. www.entrepreneurindia.co
8. ANTIMICROBIAL TREATMENT
• Antibiotics
• Ante-Mortem Injection
• Ante-Mortem or Post-Mortem Injection
• Combined with Air-Tight Packaging
• Treated Absorbent Material
• Coated or Impregnated Packaging Material
• Addition of Nystatin or Myprozine
• Various anTimicrobal and AnTimacrobial Agents
• Plant Extracts
• Spore Germination with Gibberellin
30. www.entrepreneurindia.co
• Sterilization with Nitric Oxide Atmosphere
• Ethylene and/or Propylene Oxide to Destroy
Trichinae
• Increased Acidity to Destroy Foot-and-Mouth
Virus
• High Pressure Carbon Dioxide or Oxygen
Atmosphere
• Thermal Decontamination and
• Oxygen Impermeable Packaging
• Chlorine-Containing Aqueous Spray Solution
• Microbial Spolage Indicator
• Design and Compositions
31. www.entrepreneurindia.co
9. IONIZING RADIATION
• High Pressure Oxygen Atmosphere to Improve
Colour
• Combusted Fuel Gas Atmosphere to Improve
Flavour
• Ante-Mortem Adrenalin Injection to
• Retard Enzymatic Deterioration
• Antibiotic and Sorbic acid Treatment
• Saline Medium to Elminate off-Flavours
• Sodium Chloride and NitrIte ir Nitrate as
32. www.entrepreneurindia.co
• BacterIal Spore Sensitizers
• Sterilization with Carbon Dioxide under Pressure
• Sodium Chloride Treatment Prior to Blanching
• Irradiation Apparatus
• Design of a Resonant Transformer Type Cathode
Ray
• Irradiator
33. www.entrepreneurindia.co
10. OTHER METHODS OF
PRESERVATION
• Dehydration Methods
• Solvent Dehydration
• Drying Without Case Hardening
• Preservation of Flavor
• Antioxidant Application to Freeze-Dried Meats
• Deodorization of Raw Meat
34. www.entrepreneurindia.co
11. PACKAGING AND HANDLING FOR
STORAGE AND TRANSPORTATION
• Various Methods of Packaging
• Vacuum Packaging and Storage Below 5°C
• Hot Carcass Processing and Impermeable
Packaging
• Vacuum Packaging and Hot Water Spraying
• Processing of Partially Cooled Carcass
• Controlled Atmosphere Environment
• Cryogenic Oxygen-Nitrogen Atmosphere
• Carbon Dioxide-Oxygen-Nitrogen Atmosphere
35. www.entrepreneurindia.co
12. COOKING METHODS
• BroIling in Oxtgen-free atmosphere with
• Intense Infrared Heat
• Continuous Steam Cooking of Ground Meat
• Controlled Electrical Cooking
• High Pressure Roasting in Air Medium
• Cooking Between Compressed Plates
• Roasting in Suspended State
• Directory Section
36. Tags
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Processing Meat, Preserving Meat, Curing and Smoking Meats For Preservation, How
to Preserve Meat With Salt, Meat Products Preservation, How to Preserve Meats,
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Dehydration, Preservation of Flavor, Packaging and Handling for Storage and
Transportation, Cooking Methods, Antibiotic and Sorbic Acid Treatment,
37. Tags
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Thermal Decontamination and Oxygen Impermeable Packaging, Treated Absorbent
Material, Chemical and Other Treatments, Fatty Alcohol or Fatty Acid Protective Film,
Cryogenic Method, Mechanical Treatment, Ante-Mortem Treatment, Meat Hyorolystates
and Extracts, Composite Steaks By Mechanical Method, Composite Steaks By Cryogenic
Method, Curing, Smoking, Canning, Freezing, Dehydration, Ionizing Radiation, Npcs,
Niir, Process Technology Books, Business Consultancy, Business Consultant, Project
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Niir Project Consultancy Services (NPCS) can provide
Process Technology Book on
Meat Processing and Preservation
with Packaging
(Meat Product, Tenderness, Flavour and Tendrenes,
Flavouring, Colour, Integral Texture, Preservation: Moisture
Retention and Surface Protection, Antimicrobial Treatment,
Ionizing Radiation, Packaging and Handling for Storage and
Transportation, Cooking Methods)
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Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
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61. Contact us
Niir Project Consultancy Services
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: npcs.ei@gmail.com , info@entrepreneurindia.co
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
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