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Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Chapter 17
Quality
planning
and control
Source: Archie Miles
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
The various definitions of quality
The transcendent approach views quality as synonymous with
innate excellence.
The manufacturing-based approach assumes quality is all about
making or providing error-free products or services.
The user-based approach assumes quality is all about providing
products or services that are fit for their purpose.
The product-based approach views quality as a precise and
measurable set of characteristics.
The value-based approach defines quality in terms of ‘value’.
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Quality
Focus
Better
Products
Fewer
Defects
Benefits from a quality focus
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Quality characteristics of goods and services
Functionality – how well the product or service does the
job for which it was intended
Appearance – the aesthetic appeal, look, feel, sound
and smell of the product or service
Reliability – the consistency of performance of the
product or service over time
Durability – the total useful life of the product or service
Recovery – the ease with which problems with the
product or service can be rectified or resolved
Contact – the nature of the person-to-person contacts
that take place
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Variables
things you can measure
Attributes
things you can assess
and accept or reject
Quality
fitness for purpose
Reliability
ability to continue
working at accepted
quality level
Quality
Quality of design
degree to which
design achieves purpose
Quality of conformance
faithfulness with which the
operation agrees with design
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Prevention Appraisal
Internal
Failure
External
Failure
Control costs Failure costs
Total Cost of Quality
The Economics of Quality
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Prevention : Costs associated with design and
planning of a Quality programme
Appraisal : Costs involved in the direct appraisal
of quality both in plant and in field
Internal Failure : Occurrence of defective product
in plant
External Failure : Failure of product or service in
field
Defining the costs of Quality
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
 Reliability
Dimensions of Service Quality
Five principal dimensions that customers use to judge
service quality. These dimensions are listed in order of
declining relative importance to customers.
 Responsiveness
Dependability
Accuracy
Reliability
Promptness of service
Service failure
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
 Assurance
Knowledge and Courtesy
Competence
Politeness and respect
Effective communication
Server attitude
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
 Empathy
 Tangibles
Physical facilities
Caring Individualised attention
Approachability
Sense of security
Understanding Customer's needs.
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Dimensions of
Service Quality
Reliability
Responsiveness
Assurance
Empathy
Tangibles
Dimensions of
Service Quality
Reliability
Responsiveness
Assurance
Empathy
Tangibles
Expected
Service
Expected
Service
Perceived
service
Perceived
service
Perceived
Service
Quality
ES < PS Quality
Surprise
ES = PS Satisfactory
ES > PS Unacceptable
Quality
Perceived
Service
Quality
ES < PS Quality
Surprise
ES = PS Satisfactory
ES > PS Unacceptable
Quality
Word of
Mouth
Word of
Mouth
Personal
Needs
Personal
Needs
Past
Experience
Past
Experience
Quality DimensionsQuality Dimensions
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
Customers’
expectations
for the
product or
service
Customers’
perceptions
of the
product or
service
Gap
Perceived quality is
poor
Perceived quality is
good
Expectations >
perceptions
Expectations =
perceptions
Expectations <
perceptions
Perceived quality is governed by the gap between customers’
expectations and their perceptions of the product or service
Gap
Perceived quality is
acceptable
Customers’
expectations
for the
product or
service
Customers’
perceptions
of the
product or
service
Customers’
expectations
for the
product or
service
Customers’
perceptions
of the
product or
service
“Quality Surprise”“Unacceptable Quality”
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
The operation’s domain
Management’s
concept of the
product or service
The customer’s
domain
Previous
experience
Word-of-mouth
communications
Image of product
or service
Customer’s own
specification of
quality
Organization’s
specification of
quality
The actual product
or service
Customer’s
expectations
concerning a
product or service
Customer’s
perceptions
concerning the
product or service
Gap 1
Gap 2
Gap 3
Gap 4
A ‘gap’ model of quality
Gap ?
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
The perception–expectation gap
Action required to ensure high
perceived quality
Main organizational
responsibility
Gap 1
Gap 2
Gap 3 Operations
Gap 4 Marketing
Ensure consistency between
internal quality specification and
the expectations of customers
Ensure internal specification meets
its intended concept of design
Ensure actual product or service
conforms to internally specified
quality level
Ensure that promises made to
customers concerning the product or
service can really be delivered
Marketing, operations,
product/service
development
Marketing, operations,
product/service
development
Slack, Chambers and Johnston, Operations Management 5th
Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007
High quality puts costs down and revenue up
Quality upQuality up
Profits upProfits up
Processing
time down
Processing
time down
Processing
time down
Processing
time down
Inventory
down
Inventory
down
Inventory
down
Inventory
down
Capital costs
down
Capital costs
down
Capital costs
down
Capital costs
downComplaint and
warranty costs
down
Complaint and
warranty costs
down
Complaint and
warranty costs
down
Complaint and
warranty costs
down
Rework and
scrap costs
down
Rework and
scrap costs
down
Rework and
scrap costs
down
Rework and
scrap costs
down
Inspection and
test costs
down
Inspection and
test costs
down
Inspection and
test costs
down
Inspection and
test costs
down
Productivity
up
Productivity
up
Productivity
up
Productivity
up
Service
costs down
Service
costs down
Service
costs down
Service
costs down
Image upImage upImage upImage up
Scale
economies up
Scale
economies up
Scale
economies up
Scale
economies up
Price
competition
down
Price
competition
down
Sales
volume up
Sales
volume up
Price
competition
down
Price
competition
down
Sales
volume up
Sales
volume up
Revenue
up
Revenue
up
Revenue
up
Revenue
up
Operation costs
down
Operation costs
down
Operation costs
down
Operation costs
down

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Chapter17 quality

  • 1. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Chapter 17 Quality planning and control Source: Archie Miles
  • 2. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 The various definitions of quality The transcendent approach views quality as synonymous with innate excellence. The manufacturing-based approach assumes quality is all about making or providing error-free products or services. The user-based approach assumes quality is all about providing products or services that are fit for their purpose. The product-based approach views quality as a precise and measurable set of characteristics. The value-based approach defines quality in terms of ‘value’.
  • 3. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Quality Focus Better Products Fewer Defects Benefits from a quality focus
  • 4. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Quality characteristics of goods and services Functionality – how well the product or service does the job for which it was intended Appearance – the aesthetic appeal, look, feel, sound and smell of the product or service Reliability – the consistency of performance of the product or service over time Durability – the total useful life of the product or service Recovery – the ease with which problems with the product or service can be rectified or resolved Contact – the nature of the person-to-person contacts that take place
  • 5. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Variables things you can measure Attributes things you can assess and accept or reject Quality fitness for purpose Reliability ability to continue working at accepted quality level Quality Quality of design degree to which design achieves purpose Quality of conformance faithfulness with which the operation agrees with design
  • 6. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Prevention Appraisal Internal Failure External Failure Control costs Failure costs Total Cost of Quality The Economics of Quality
  • 7. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Prevention : Costs associated with design and planning of a Quality programme Appraisal : Costs involved in the direct appraisal of quality both in plant and in field Internal Failure : Occurrence of defective product in plant External Failure : Failure of product or service in field Defining the costs of Quality
  • 8. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007  Reliability Dimensions of Service Quality Five principal dimensions that customers use to judge service quality. These dimensions are listed in order of declining relative importance to customers.  Responsiveness Dependability Accuracy Reliability Promptness of service Service failure
  • 9. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007  Assurance Knowledge and Courtesy Competence Politeness and respect Effective communication Server attitude
  • 10. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007  Empathy  Tangibles Physical facilities Caring Individualised attention Approachability Sense of security Understanding Customer's needs.
  • 11. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Dimensions of Service Quality Reliability Responsiveness Assurance Empathy Tangibles Dimensions of Service Quality Reliability Responsiveness Assurance Empathy Tangibles Expected Service Expected Service Perceived service Perceived service Perceived Service Quality ES < PS Quality Surprise ES = PS Satisfactory ES > PS Unacceptable Quality Perceived Service Quality ES < PS Quality Surprise ES = PS Satisfactory ES > PS Unacceptable Quality Word of Mouth Word of Mouth Personal Needs Personal Needs Past Experience Past Experience Quality DimensionsQuality Dimensions
  • 12. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 Customers’ expectations for the product or service Customers’ perceptions of the product or service Gap Perceived quality is poor Perceived quality is good Expectations > perceptions Expectations = perceptions Expectations < perceptions Perceived quality is governed by the gap between customers’ expectations and their perceptions of the product or service Gap Perceived quality is acceptable Customers’ expectations for the product or service Customers’ perceptions of the product or service Customers’ expectations for the product or service Customers’ perceptions of the product or service “Quality Surprise”“Unacceptable Quality”
  • 13. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 The operation’s domain Management’s concept of the product or service The customer’s domain Previous experience Word-of-mouth communications Image of product or service Customer’s own specification of quality Organization’s specification of quality The actual product or service Customer’s expectations concerning a product or service Customer’s perceptions concerning the product or service Gap 1 Gap 2 Gap 3 Gap 4 A ‘gap’ model of quality Gap ?
  • 14. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 The perception–expectation gap Action required to ensure high perceived quality Main organizational responsibility Gap 1 Gap 2 Gap 3 Operations Gap 4 Marketing Ensure consistency between internal quality specification and the expectations of customers Ensure internal specification meets its intended concept of design Ensure actual product or service conforms to internally specified quality level Ensure that promises made to customers concerning the product or service can really be delivered Marketing, operations, product/service development Marketing, operations, product/service development
  • 15. Slack, Chambers and Johnston, Operations Management 5th Edition © Nigel Slack, Stuart Chambers, and Robert Johnston 2007 High quality puts costs down and revenue up Quality upQuality up Profits upProfits up Processing time down Processing time down Processing time down Processing time down Inventory down Inventory down Inventory down Inventory down Capital costs down Capital costs down Capital costs down Capital costs downComplaint and warranty costs down Complaint and warranty costs down Complaint and warranty costs down Complaint and warranty costs down Rework and scrap costs down Rework and scrap costs down Rework and scrap costs down Rework and scrap costs down Inspection and test costs down Inspection and test costs down Inspection and test costs down Inspection and test costs down Productivity up Productivity up Productivity up Productivity up Service costs down Service costs down Service costs down Service costs down Image upImage upImage upImage up Scale economies up Scale economies up Scale economies up Scale economies up Price competition down Price competition down Sales volume up Sales volume up Price competition down Price competition down Sales volume up Sales volume up Revenue up Revenue up Revenue up Revenue up Operation costs down Operation costs down Operation costs down Operation costs down

Hinweis der Redaktion

  1. So the continuum between quality being perceived as poor through to it being perceived as good is primarily a function of the nature and extent of any gaps between customers’ expectations and their perceptions. The implication of this is that in order to manage customers’ perceived quality levels, both their expectations and their perceptions must be managed.
  2. Finally, the organization may be influencing the customers’ image of the product or service, for example through its advertising or other promotional activity, in such a way as to conflict with its actual reality. This is called gap 4.
  3. The net effect of all these consequences is that revenues increase and costs reduce. In other words, the overall effect of raising quality levels is to increase profitability.