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Biomaterials
www.biomat.net 10/1/2004

1. Marrow stem cells could heal broken bone
2.
3.
4.
5.

, Betterhumans
Newly grown kidneys can sustain life in ra
, Bio.com
Doctors grow new jaw in man's back ,
CNN
FDA approves implanted lens for nearsigh
, CNN
Stent recall may raise quality expectation
, Medical Device Link
Wright Medical TechnologyTN
The REPIPHYSIS® works by inserting an
expandable implant made from titanium in an
aerospace polymer into the child’s healthy
bone, after which standard recovery and
rehabilitation are expected. However, instead
of undergoing repeated surgeries to extend
the bone, the REPIPHYSIS® uses an
electromagnetic field to slowly lengthen the
implant internally.
A biomaterial is "any substance (other than drugs)
or combination of substances synthetic or natural
in origin, which can be used for any period of time,
as a whole or as a part of a system which treats,
augments, or replaces any tissue, organ, or
function of the body".
Biocompatibility — The ability of a material to
perform with an appropriate host response in a
specific application
Host Response — The response of the host
organism (local and systemic) to the implanted
material or device.
MicroTest Laboratories - example

In- Vivo Services:
Rabbit Pyrogen
USP Class Testing
Sensitization
Implantation
Sub-Chronic/Chronic
Toxicity
Intracutaneous Reactivity
Irritation Testing
Necropsy Services
Histology Services

In-Vitro Services:
Cytotoxicity
Hemolysis
Complement Activation
PT/PTT Testing
AMES Mutagenicity
Carcinogencity Testing

All Animal Testing is
performed in a fully
AAALAC accredited
facility

Our In-vitro toxicity services are
performed by our experienced and
fully trained microbiologists

Methods
USP
ISO
JP
EP/BP
FDA
ASTM
Keywords
 Metallic/glass/Polymeric/Ceramic/Composite
 Fracture/fatigue/creep/corrosion/degradation
 Tissue response/healing/biocompatibility/host

response/carcinogenicity
 Hard/soft tissue implants
 Vascular/Breast/Urological/Art. Organ
 Mucosal contacting …
Material Selection Parameters
 Mechanical
 Thermal/Electrical Conductivity
 Diffusion
 Water Absorption
 Biostability
 Biocompatibility
Test Conditions:
pH
pO2
Temperature
Mechanical Stress
Stress Cycles (per year)

Value
6.8
7.0
7.15-7.35
2-40
40
100
37
28 7
-2
4x108 N m-2
4x105 N m
3x106
7
5x10 - 4x10

Length of implant: Day: Month:

Location
Intracellular
Interstitial
Blood
Interstitial (mm Hg)
Venous
Arterial
Normal Core
Normal Skin
Muscle (peak stress)
Tendon (peak stress)
Peristalsis
Heart muscle contraction

Longer:

Where used: skin/blood/brain/mucosal/etc.
Biocompatibility is primarily a surface phenomenon
…

Bulk
Material

Surface Layer
of Material

Adsorbed layer of
water, ions &
proteins

Cells in
biological
fluid
Test Animals
•
•
•
•
•
•
•
•

Rabbits – ear, skin, pyrogen
Guinea Pigs – skin, esp C@
Mice – genotoxicity
Horseshoe Crab – endotoxins
Pig – implant
Bacteria - genotoxicity
Test actual & elutants & extracts…
People – long term
Some Commonly Used Biomaterials
Material
Silicone rubber
Dacron
Cellulose
Poly(methyl methacrylate)
Polyurethanes
Hydogels
Stainless steel
Titanium
Alumina
Hydroxyapatite
Collagen (reprocessed)

Applications
Catheters, tubing
Vascular grafts
Dialysis membranes
Intraocular lenses, bone cement
Catheters, pacemaker leads
Opthalmological devices, Drug Delivery
Orthopedic devices, stents
Orthopedic and dental devices
Orthopedic and dental devices
Orthopedic and dental devices
Opthalmologic applications, wound
dressings
An Interdisciplinary Field
Bioengineers
Material Scientists
Immunologists
Chemists
Biologists
Surgeons
...
Journals
 Biomaterials World News
 Materials Today
 Nature
 Journal of Biomedical Materials Research
 Cells and Materials
 Journal of Biomaterials Science
 Artificial Organs
 ASAIO Transactions
 Tissue Engineering
 Annals of Biomedical Engineering
 Medical Device Link
 … see: http://www.biomat.net/biomatnet.asp?group=1_5
A Little History on
Biomaterials
• Romans, Chinese, and Aztecs used gold in
•
•
•
•

dentistry over 2000 years ago, Cu not good.
Ivory & wood teeth
Aseptic surgery 1860 (Lister)
Bone plates 1900, joints 1930
Turn of the century, synthetic plastics came
into use

– WWII, shards of PMMA unintentionally got lodged
into eyes of aviators
– Parachute cloth used for vascular prosthesis

• 1960- Polyethylene and stainless steel being

used for hip implants
Uses of Biomaterials
•
•
•
•
•
•
•
•
•

Replace diseased part – dialysis
Assist in healing – sutures
Improve function – contacts
Correct function – spinal rods
Correct cosmetic – nose, ear
Aid dx – probe
Aid tx – catheter
Replace rotten – amalgam
Replace dead - skin
Problems/test for w
Biomaterials
•
•
•
•
•
•
•
•
•

Acute toxicity (cytotoxicity) arsenic
Sub chronic/chronic Pb
Sensitization Ni, Cu
Genotoxicity
Carcinogenicity
Reproductive &/or developmental Pb
Neurotoxicity
Immunotoxicity
Pyrogen, endotoxins
FDA & ISO 10993
• FDA mandates tests based on length of
•
•

•
•

contact (24 Hr, 1-30 Days, >30 days)
See table for details
ISO 10993 – required for European
Union Certification – see flowchart for
exemptions
See Device Categories & examples
Harmonization – in process…
First Generation Implants
• “ad hoc” implants
• specified by physicians using common and borrowed

materials
• most successes were accidental rather than by
design

Examples — First Generation Implants
•
•
•
•

gold fillings, wooden teeth, PMMA dental prosthesis
steel, gold, ivory, etc., bone plates
glass eyes and other body parts
dacron and parachute cloth vascular implants
Intraocular Lens
3 basic materials - PMMA, acrylic, silicone
Vascular Grafts
Second generation implants
•
•
•
•

engineered implants using common and borrowed materials
developed through collaborations of physicians and engineers
built on first generation experiences
used advances in materials science (from other fields)

Examples — Second generation implants
•
•
•
•

titanium alloy dental and orthopaedic implants
cobalt-chromium-molybdinum orthopaedic implants
UHMW polyethylene bearing surfaces for total joint replacements
heart valves and pacemakers
Artificial Hip Joints

http://www.totaljoints.info/Hip.jpg
Third generation implants
•
•
•
•

bioengineered implants using bioengineered materials
few examples on the market
some modified and new polymeric devices
many under development

Example - Third generation implants
•tissue engineered implants designed to regrow rather than replace tissues
•Integra LifeSciences artificial skin
•Genzyme cartilage cell procedure
•some resorbable bone repair cements
•genetically engineered “biological” components (Genetics Institute and
Creative Biomolecules BMPs)
Substitute Heart Valves
SEM displaying the cross section of a composite disk,
which had been seeded with cultured bone marrow
stromal cells.
Synthetic polymer scaffolds

... in the shape of a nose (left) is "seeded" with cells called
chondrocytes that replace the polymer with cartilage over time
(right) to make a suitable implant.
Evolution of Biomaterials
Structural

Soft Tissue
Replacements

Functional Tissue
Engineering Constructs
Advances in
Biomaterials Technology
• Cell matrices for 3-D growth and tissue

reconstruction
• Biosensors, Biomimetic , and smart devices
• Controlled Drug Delivery/ Targeted delivery
• Biohybrid organs and Cell immunoisolation
– New biomaterials - bioactive, biodegradable,
inorganic
– New processing techniques
Skin/cartilage

Drug Delivery
Devices

Polymers

Ocular implants

Bone
replacements

Orthopedic
screws/fixation

Metals

Synthetic
BIOMATERIALS

Ceramics

Dental Implants

Implantable
Microelectrodes

Heart
valves

Dental Implants

Semiconductor
Materials

Biosensors
Biomaterials for Tissue
Replacements
• Bioresorbable

vascular graft

• Biodegradable nerve

guidance channel

• Skin Grafts
• Bone Replacements
Biomaterials - An Emerging
Industry
• Next generation of medical implants

and therapeutic modalities
• Interface of biotechnology and
traditional engineering
• Significant industrial growth in the next
15 years -- potential of a multi-billion
dollar industry
Biomaterials Companies
• BioForma Research & Consulting, Inc., fibrinolytic systems, protein-material interactions
• Baxter International develops technologies related to the blood and circulatory system.
• Biocompatibles Ltd. develops commercial applications for technology in the field of biocompatibility.
• Carmeda makes a biologically active surface that interacts with and supports the bodys own control mechanisms
• Collagen Aesthetics Inc. bovine and human placental sourced collagens, recombinant collagens, and PEG-polymers
• Endura-Tec Systems Corp. bio-mechanical endurance testing ofstents, grafts, and cardiovascular materials
• Howmedica develops and manufactures products in orthopaedics.
• MATECH Biomedical Technologies, development of biomaterials by chemical polymerization methods.
• Medtronic, Inc. is a medical technology company specializing in implantable and invasive therapies.
• Molecular Geodesics Inc., biomimetic materials for biomedical, industrial, and military applications
• Polymer Technology Group is involved in the synthesis, characterization, and manufacture of new polymer products.
• SurModics, offers PhotoLink(R) surface modification technology that can be used to immobilize biomolecules
• W.L. Gore Medical Products Division, PTFE microstructures configured to exclude or accept tissue ingrowth.
• Zimmer, design, manufacture and distribution of orthopaedic implants and related equipment and supplies
What are some of the
Challenges?
• To more closely replicate complex tissue

architecture and arrangement in vitro
• To better understand extracellular and
intracellular modulators of cell function
• To develop novel materials and processing
techniques that are compatible with biological
interfaces
• To find better strategies for immune
acceptance

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Biomaterials

  • 2. www.biomat.net 10/1/2004 1. Marrow stem cells could heal broken bone 2. 3. 4. 5. , Betterhumans Newly grown kidneys can sustain life in ra , Bio.com Doctors grow new jaw in man's back , CNN FDA approves implanted lens for nearsigh , CNN Stent recall may raise quality expectation , Medical Device Link
  • 3. Wright Medical TechnologyTN The REPIPHYSIS® works by inserting an expandable implant made from titanium in an aerospace polymer into the child’s healthy bone, after which standard recovery and rehabilitation are expected. However, instead of undergoing repeated surgeries to extend the bone, the REPIPHYSIS® uses an electromagnetic field to slowly lengthen the implant internally.
  • 4. A biomaterial is "any substance (other than drugs) or combination of substances synthetic or natural in origin, which can be used for any period of time, as a whole or as a part of a system which treats, augments, or replaces any tissue, organ, or function of the body". Biocompatibility — The ability of a material to perform with an appropriate host response in a specific application Host Response — The response of the host organism (local and systemic) to the implanted material or device.
  • 5. MicroTest Laboratories - example In- Vivo Services: Rabbit Pyrogen USP Class Testing Sensitization Implantation Sub-Chronic/Chronic Toxicity Intracutaneous Reactivity Irritation Testing Necropsy Services Histology Services In-Vitro Services: Cytotoxicity Hemolysis Complement Activation PT/PTT Testing AMES Mutagenicity Carcinogencity Testing All Animal Testing is performed in a fully AAALAC accredited facility Our In-vitro toxicity services are performed by our experienced and fully trained microbiologists Methods USP ISO JP EP/BP FDA ASTM
  • 6. Keywords  Metallic/glass/Polymeric/Ceramic/Composite  Fracture/fatigue/creep/corrosion/degradation  Tissue response/healing/biocompatibility/host response/carcinogenicity  Hard/soft tissue implants  Vascular/Breast/Urological/Art. Organ  Mucosal contacting …
  • 7. Material Selection Parameters  Mechanical  Thermal/Electrical Conductivity  Diffusion  Water Absorption  Biostability  Biocompatibility
  • 8. Test Conditions: pH pO2 Temperature Mechanical Stress Stress Cycles (per year) Value 6.8 7.0 7.15-7.35 2-40 40 100 37 28 7 -2 4x108 N m-2 4x105 N m 3x106 7 5x10 - 4x10 Length of implant: Day: Month: Location Intracellular Interstitial Blood Interstitial (mm Hg) Venous Arterial Normal Core Normal Skin Muscle (peak stress) Tendon (peak stress) Peristalsis Heart muscle contraction Longer: Where used: skin/blood/brain/mucosal/etc.
  • 9. Biocompatibility is primarily a surface phenomenon … Bulk Material Surface Layer of Material Adsorbed layer of water, ions & proteins Cells in biological fluid
  • 10. Test Animals • • • • • • • • Rabbits – ear, skin, pyrogen Guinea Pigs – skin, esp C@ Mice – genotoxicity Horseshoe Crab – endotoxins Pig – implant Bacteria - genotoxicity Test actual & elutants & extracts… People – long term
  • 11. Some Commonly Used Biomaterials Material Silicone rubber Dacron Cellulose Poly(methyl methacrylate) Polyurethanes Hydogels Stainless steel Titanium Alumina Hydroxyapatite Collagen (reprocessed) Applications Catheters, tubing Vascular grafts Dialysis membranes Intraocular lenses, bone cement Catheters, pacemaker leads Opthalmological devices, Drug Delivery Orthopedic devices, stents Orthopedic and dental devices Orthopedic and dental devices Orthopedic and dental devices Opthalmologic applications, wound dressings
  • 12. An Interdisciplinary Field Bioengineers Material Scientists Immunologists Chemists Biologists Surgeons ...
  • 13. Journals  Biomaterials World News  Materials Today  Nature  Journal of Biomedical Materials Research  Cells and Materials  Journal of Biomaterials Science  Artificial Organs  ASAIO Transactions  Tissue Engineering  Annals of Biomedical Engineering  Medical Device Link  … see: http://www.biomat.net/biomatnet.asp?group=1_5
  • 14. A Little History on Biomaterials • Romans, Chinese, and Aztecs used gold in • • • • dentistry over 2000 years ago, Cu not good. Ivory & wood teeth Aseptic surgery 1860 (Lister) Bone plates 1900, joints 1930 Turn of the century, synthetic plastics came into use – WWII, shards of PMMA unintentionally got lodged into eyes of aviators – Parachute cloth used for vascular prosthesis • 1960- Polyethylene and stainless steel being used for hip implants
  • 15. Uses of Biomaterials • • • • • • • • • Replace diseased part – dialysis Assist in healing – sutures Improve function – contacts Correct function – spinal rods Correct cosmetic – nose, ear Aid dx – probe Aid tx – catheter Replace rotten – amalgam Replace dead - skin
  • 16. Problems/test for w Biomaterials • • • • • • • • • Acute toxicity (cytotoxicity) arsenic Sub chronic/chronic Pb Sensitization Ni, Cu Genotoxicity Carcinogenicity Reproductive &/or developmental Pb Neurotoxicity Immunotoxicity Pyrogen, endotoxins
  • 17. FDA & ISO 10993 • FDA mandates tests based on length of • • • • contact (24 Hr, 1-30 Days, >30 days) See table for details ISO 10993 – required for European Union Certification – see flowchart for exemptions See Device Categories & examples Harmonization – in process…
  • 18. First Generation Implants • “ad hoc” implants • specified by physicians using common and borrowed materials • most successes were accidental rather than by design Examples — First Generation Implants • • • • gold fillings, wooden teeth, PMMA dental prosthesis steel, gold, ivory, etc., bone plates glass eyes and other body parts dacron and parachute cloth vascular implants
  • 19. Intraocular Lens 3 basic materials - PMMA, acrylic, silicone
  • 21. Second generation implants • • • • engineered implants using common and borrowed materials developed through collaborations of physicians and engineers built on first generation experiences used advances in materials science (from other fields) Examples — Second generation implants • • • • titanium alloy dental and orthopaedic implants cobalt-chromium-molybdinum orthopaedic implants UHMW polyethylene bearing surfaces for total joint replacements heart valves and pacemakers
  • 23. Third generation implants • • • • bioengineered implants using bioengineered materials few examples on the market some modified and new polymeric devices many under development Example - Third generation implants •tissue engineered implants designed to regrow rather than replace tissues •Integra LifeSciences artificial skin •Genzyme cartilage cell procedure •some resorbable bone repair cements •genetically engineered “biological” components (Genetics Institute and Creative Biomolecules BMPs)
  • 25. SEM displaying the cross section of a composite disk, which had been seeded with cultured bone marrow stromal cells.
  • 26. Synthetic polymer scaffolds ... in the shape of a nose (left) is "seeded" with cells called chondrocytes that replace the polymer with cartilage over time (right) to make a suitable implant.
  • 27. Evolution of Biomaterials Structural Soft Tissue Replacements Functional Tissue Engineering Constructs
  • 28. Advances in Biomaterials Technology • Cell matrices for 3-D growth and tissue reconstruction • Biosensors, Biomimetic , and smart devices • Controlled Drug Delivery/ Targeted delivery • Biohybrid organs and Cell immunoisolation – New biomaterials - bioactive, biodegradable, inorganic – New processing techniques
  • 29. Skin/cartilage Drug Delivery Devices Polymers Ocular implants Bone replacements Orthopedic screws/fixation Metals Synthetic BIOMATERIALS Ceramics Dental Implants Implantable Microelectrodes Heart valves Dental Implants Semiconductor Materials Biosensors
  • 30. Biomaterials for Tissue Replacements • Bioresorbable vascular graft • Biodegradable nerve guidance channel • Skin Grafts • Bone Replacements
  • 31. Biomaterials - An Emerging Industry • Next generation of medical implants and therapeutic modalities • Interface of biotechnology and traditional engineering • Significant industrial growth in the next 15 years -- potential of a multi-billion dollar industry
  • 32. Biomaterials Companies • BioForma Research & Consulting, Inc., fibrinolytic systems, protein-material interactions • Baxter International develops technologies related to the blood and circulatory system. • Biocompatibles Ltd. develops commercial applications for technology in the field of biocompatibility. • Carmeda makes a biologically active surface that interacts with and supports the bodys own control mechanisms • Collagen Aesthetics Inc. bovine and human placental sourced collagens, recombinant collagens, and PEG-polymers • Endura-Tec Systems Corp. bio-mechanical endurance testing ofstents, grafts, and cardiovascular materials • Howmedica develops and manufactures products in orthopaedics. • MATECH Biomedical Technologies, development of biomaterials by chemical polymerization methods. • Medtronic, Inc. is a medical technology company specializing in implantable and invasive therapies. • Molecular Geodesics Inc., biomimetic materials for biomedical, industrial, and military applications • Polymer Technology Group is involved in the synthesis, characterization, and manufacture of new polymer products. • SurModics, offers PhotoLink(R) surface modification technology that can be used to immobilize biomolecules • W.L. Gore Medical Products Division, PTFE microstructures configured to exclude or accept tissue ingrowth. • Zimmer, design, manufacture and distribution of orthopaedic implants and related equipment and supplies
  • 33. What are some of the Challenges? • To more closely replicate complex tissue architecture and arrangement in vitro • To better understand extracellular and intracellular modulators of cell function • To develop novel materials and processing techniques that are compatible with biological interfaces • To find better strategies for immune acceptance