The second in our series of workshops designed to gather input from stakeholders involved in existing off-grid projects in Africa, Asia and Latin America. This event is workshop scheduled to be held in Malaysia for the ASEAN countries will be organised by the Academy of Sciences Malaysia (ASM) in collaboration with Universiti Malaysia Sarawak (UNIMAS).

1. 1
Hydro Power Technology
Development in Indonesia
Lessons learned from developing
local capability of designing,
building and operating Hydro
power plants up to 200kW
capacity in Indonesia
International Workshop
Smart village workshop, Kuching- Malaysia

2. 2
Hydro Power Technology
Transfer
toHOW do this
Bottom up approach of building up MHP
Capacity in the private sector

3. 3
Technology Transfer in Indonesia 1992 - 2015
Successful technology transfer requires a
sustained input to achieve tangible impacts.

4. 4
The key for the sustainable introduction
of a technology is:
Learning by doing
WHY
MARKET
TRAINING
REAL
PROJECT
HOW WHAT

5. 5
Conditions for MHP capacity building
MHP capacity building in the private sector
– is market driven (hydro potential, energy price)
– can only be developed by project implementation
– is directly connected to energy policy
- is hydro power competitive with subsidised public
power supply
- is there a regulation to make MHP attractive
(feed in law, subsidy)
– requires a reliable, predictable future perspective
Projects must generate profit to re-invest into the
enterprises

6. 6
Giz Technology Transfer Activities 1992-2012
Activities:
1. Turbine technology transfer
(Cross flow, propeller,….) in
design, manufacturing, installation
& commissioning
2. Development and introduction of
standardized civil structure
designs
3. Development of Control
Technology (DTC, ELC, IGC…)
4. Various appropriate technology
for productive end-use activities
5. Institutional aspects

7. 7
Example: Cross-flow turbines
Cross-flow turbines: Simple, affordable
• The runner can easily be adapted to the flow, by changing
its width. Thus it is easily possible to build the turbine to fit
precisely the site conditions.
• The simple design allows good standardisation and
manufacturing without
sophisticated manufacturing
facilities.
• The costs are low compared
with other turbine designs.

8. 8
40kW rural electrification MHP (village based)

9. 9
Manufacturing of Housing
The introduction of
precision jigs for
fabrication of the housing
etc improved quality
considerably

10. 10
Quality control and stock
• Standardization combined with
quality control is a precondition
for:
• stock production
• cost reduction
• spare part delivery.

11. 11
PT Heksa Hydro (Bandung)

12. 12
CV. Cihanjuang Inti Teknik (Bandung)

13. 13
PT Kramatraya (Bandung)

14. 14
All over Indonesia
Besides the
MHP sector in
Bandung several
manufacturers,
consultants and
NGOs are active
in JAVA,
SUMATRA,
SULAWESI and
PAPUA

15. 15
Application Range T15-300 “Standard”
Application Limits T14-300
0.0
10.0
20.0
30.0
40.0
50.0
60.0
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
Discharge Q (l/s)
netheadH(m)
b0=1000mm
b0=400mm
b0=300mm
b0=200mm
b0=100mm
b0=50mm
b0=500mm
50kW
75kW
P= 100kW
40kW
30kW
20kW
10kW
125kW
150kW
b0=500mm
Coupling on
Turbine Shaft
required
Not recommended or
special design T14-
300
Flat Belt on
Turbine Shaft

16. 17
Summary installed turbines 98-2010
Specification Quantity
Operating sites with T12 70
Operating sites with T15 280
local Sumatra+Sulawesi 200
Propeller 80
Total 644

17. 18
Total installed capacity in Indonesia (Cross flow turbines T12 and T15)
-
2,000
4,000
6,000
8,000
10,000
12,000
14,000
TotalkW..
electro- mechanical equipment of about 400 power plants was produced in the
last 10 years and implemented all over Indonesia and other countries like
England, Swiss, Philippines, Nepal, Malaysia, Madagascar, Ethiopia, Uganda,
Tanzania, Papua New Guinea, Cameroon, Zaire, Kyrgystan Mozambique etc.

18. 19
ASEAN HYCOM
A Regional Hydropower Competence
Centre
offering Training, Development and
Research Assistance to the Small-scale
Hydropower Sector
2014

19. 20
Build up Phase: HYCOM Public Private Partnership (PPP)
HYCOM was build and is operated by: PT.
Entec Indonesia and TEDC, Technical Education
Development Centre, Bandung, Indonesia, forming
a consortium for the HYCOM project
HYCOM is supported by:
• REPIC (Swiss government)
• German international Cooperation giz: ASEAN-
German Mini Hydro Project (AGMHP-giz),
• the ASEAN Center for Energy (ACE)

20. 21
Models of Pelton turbine, Kaplan Francis turbine)
HYCOM (ASEAN HYCDOM POWER COMPETENCE CENTRE)

21. 22
HYCOM (Cross Flow turbine)

22. 23
HYCOM Training Modules
The various training modules offered comprise comprehensive
knowledge of and practical exercises on the following topics:
• 01 – Introduction to MHP & Best Practices
• 02 – Management of MHP Projects
• 03 – MHP Project Development
• 04 – Operation and Maintenance of MHP Schemes
• 05 – Site Identification for MHP
• 06 – MHP Feasibility Study
• 07 – Equipment and Turbine Fabrication for MHP
• (see www.hycom.info )

23. 24
Why to establish HYCOM in
Bandung/Indonesia?

24. 25
In Bandung about 400
qualified people
represent a experience
of
4000 Man/Years
in all aspects of
building and operating
MHP in the range up to
500kW

25. 26
Introduction of Renewable Energy in Indonesia
2007 Pt. Entec /TEDC prepare the introduction of Hydro
Power in vocational schools

26. 27
Introduction of Renewable Energy in Indonesia
2008 Pt. Entec /TEDC prepare the introduction of Photo
Voltaic in vocational schools

27. 28
Introduction of Renewable Energy in Indonesia
2009 Pt. Entec /TEDC prepare the introduction of Wind
energy in vocational schools

28. 29
Exchange of MHP know how and turbine manufacturer training
2008 Ethiopia-Indonesia:

29. 30
Exchange of MHP know how and turbine
manufacturer training
2009 Pakistan-Indonesia:

30. 31
Exchange of MHP know how and turbine manufacturer training
2009 Nigeria-Indonesia:

31. 32
2012 Asean MHP Training at HYCOM

32. 33
ASEAN MHP TRAINING

33. 34
ASEAN MHP TRAINING

34. 35
Operator Training for Bhutan Power Company

35. 36
MoU with NASENI (National Agency for Science and Engineering)
for MHP implementation in Nigeria

36. 37
Java power CSR Training in Hydro Power

37. 38
Operator training

38. 39
Open training

39. 40
Training KPDT

40. 41
Workshop with Japanese and Indonesian Industry and
Universities

41. 42
Training ESDM staff

42. 43
Inhouse training TEDC

43. 44
Inhouse training TEDC

44. 45
Cross flow turbine license training UNIDO
Tansania (PT entec)

45. 46
Cross flow turbine license training UNIDO
Tansania (PT entec)

46. 47
Cross flow turbine license training UNIDO
Tansania (PT entec)

47. 48
Cooperation with Swiss German University (Jakarta)

48. 49
MOU University Gaja Mata Yogyakarta – HYCOM (Insist Program)

49. 50
Responsible use of natural resources….

50. 51
… for the benefit of people

51. 52
Terima kasih – thank you
Gerhard Fischer
HYCOM (PPPPTK-BMTI)
Jl. Pesantren km 2
CIMAHI 40513
Indonesia
Telepon/Fax: 08122032704
E-mail: gerhard.fischer@hycom.info
Website: www.hycom.info