Lean Manufacturing - explained with simple description

1. Lean Manufacturing

2. LEAN MANUFACTURING
The concept of Lean Manufacturing was developed
by Henry Ford in 1920’s
.
Toyota was the first company to introduce ‘lean
manufacturing’ concept in its production system.
Lean manufacturing focuses on reducing waste.

3. TYPES OF WASTE
OVERPRODUCTION
INVENTORY
WAITING
MOTION
TRANSPORTATION
RE-WORK
OVER-PROCESSING

4. Principles of Lean Manufacturing
• To create continuous flow .
• To use pull-systems to manage the workflow
• To reduce batch sizes and inventories
• To eliminate waste
• To cross-train workers in order to deal with inherent
variability
• Selective use of automation
• To instill a Continuous Improvement competence

5. BENEFITS OF LEAN
MANUFACTURING
• Productivity Improvement
• Total manufacturing time saved
• Less scrap
• Low inventory
• Quality improvement
• Plant space saved
• Better labor utilization
• Safety of operations

6. Implementation Stages of
Lean Manufacturing
Three stages in the implementation of ‘Lean
Manufacturing’---
Data collection stage
Data analysis and development of solution Stage
Implementation Stage

8. Process of Implementing Lean
Manufacturing

9. What are the documents??

10. Thank You