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3D Scanning for 3D Printing:

Making Reality Digital and then Physical Again

Michael Raphael, CEO –

Direct Dimensions, Inc.

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Overview of Direct Dimensions, Inc.
Offers a wide range of services & tools for the 3D scanning and printing worlds

Rapid solutions to 3D problems:
•

20-year experts in coordinate metrology for reverse engineering & inspection

•

1000‘s of 3D laser scanning and point cloud processing projects

•

3D CAD & BIM modeling, and visualization/animation

•

Processing of 3D data for reproductions and 3D printing

•

Product sales and application support and training

•

Specialized 3D applications and process development

•

Creators of ShapeShot 3D Photo Booth

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Overview of Direct Dimensions, Inc.
Offers a wide range of services & tools for the 3D scanning and printing worlds

Key industries served:
•

Most Industrial Applications

•

Military & Defense

•

Art, Sculpture, Museum

•

Buildings & Facilities (AEC/BIM)

•

Historic Preservation

•

Entertainment and TV/Movie VFX

•

Digital Fabrication

•

Model preparation for 3D printing

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Overview of Direct Dimensions, Inc.
Offers a wide range of services & tools for the 3D scanning and printing worlds

History and experience:
•

Participated in the development of the Faro Arm PCMM

•

Founded Direct Dimensions in 1995 to provide 3D solutions to the aerospace industry

•

Maintains a comprehensive arsenal of 3D scanners, measurement tools, and software

•

Completed thousands of project across various industries and applications served

•

Today, 25+ employees with vast professional expertise and real-world 3D experience

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
3D Printing
Making Reality Digital and then Physical Again

Things to contemplate:
•

Why make something physical?

•

Why use 3D printing?

•

Technology, cost and options are changing rapidly

•

What role does and will 3D scanning play?

•

How to make files ready for 3D printing?

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Growing interest and demand for 3D printing
General Market Facts

Source of data: Wohler's Additive Manufacturing & 3D Printing State of the Industry Report - 2013

3D printing industry growth:
•

26.4% CAGR over the past 24 years and 27.4% since 2010

•

Industry revenues were $2.2 billion in 2012, up 29% from $1.7 billion in 2011

•

Revenue projected to surpass $10.8 billion by 2021

•

3D printing services were $1.2 billion in 2012; up from $879.5 million in 2011

•

Personal/Desktop 3D printer unit sales explode
3D PRINTER UNIT SALES
(estimates)

2010

2011

2012

Personal Printers (<$5k)

5900

24000

35500

–Professional Printers

6200

6500

7800

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Projecting the future for 3D printing
Market Research and Analysis

Source: Pete Basiliere, Research Director at Gartner

3D printing remains a nascent market, despite high levels of hype:
•

Buyer interest is pressing for easy-to-use tools and materials

•

Prices will be driven down by competitive pressures and higher unit sales

•

Advances in 3D printers, scanners, design tools and materials will reduce the cost and
complexity of creating 3D printed item

•

Businesses are only now beginning to fully comprehend ways in which a 3DP can be
cost-effectively used in their organizations

•

Makers and hobbyists will contribute to some form of ―plug and play‖ tool — that will
be key to driving consumer sales in future

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
To 3D print first you need to model
Creating meshes and models from point clouds:
•

Geomagic, Rapidform, PolyWorks

•

AutoCAD, Revit, ReCap, ClearEdge, Cyclone

•

Microstation, Point Tools

•

SolidWorks & other traditional CAD

•

Rhino3D, Form-Z, 3D Studio, SketchUp

•

Others

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Challenges to making files 3D print ready
Typical issues that prevent successful 3D printing:
•

Mesh repair, is the file ‗water tight‘ and self supporting?

•

Non-volumetric geometry and non-manifold relationships

•

Thickness in relationship to printer, material and tolerances

•

Form, fit and function

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Ensuring the ability to print in
3D
Software as a service
3D Model to Print (3DMTP) is a service provided by Direct Dimensions:
•

Quickly and accurately converts 3D files into 3D printable file formats

•

Automatically fixes geometric and structural issues

•

Precisely sets a minimum thickness to all or selected parts of a model

•

Creates STL or WRL from native 3D CAD, 3D modeling and BIM formats

•

Repairs existing STLs or WRLs making them 3D printable

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Ensuring the ability to print in
3D
User types and applications
Users of 3DMTP include:
•

Architects designing in: SketchUp, Revit, AutoCAD 3D and others

•

Engineers designing mechanical components & scaled prototypes

•

Interior designers for making models for marketing & sales displays

•

Service bureaus for making customer-supplied files 3D print-ready

•

Artists and designers to save time preparing their files for 3D printing

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Ensuring the ability to print in
3D
Easy to use
Full service on-line portal:
•

Secure upload of 3D design files

•

Provides easy submission of 3D files for processing

•

Notification is sent to download STL or WRL files
when processing is complete

•

Free quote and consultation for your file

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Ensuring the ability to print in
3D
Register for an account
Information needed to get started:
•

Output scale or dimensions

•

3D printer model to be used to print

•

Minimum thickness requirement

•

Output file format: STL or WRL

•

Any other special instructions, including: interior
removal, sectioning or other changes to the file

© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3DMTP FULL SERVICE PORTAL
www.3DMTPUSA.com
FOR MORE INFORMATION
(410) 998-0880 ext. 111
info@3DMTPUSA.com
Model-To-Print Samples

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Model-To-Print Samples

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Model-To-Print Samples

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
3D Scan to 3D CAD to 3D Printed massing model
•

Four laser scans taken at the NYC hotel courtyard

•

Total time on-site approx. 40 minutes

•

Scanner range approx. 120 meters

•

Data sufficient for preliminary architectural
modeling of courtyard and portions of buildings

•

Additional scanning needed to complete models

•

Point cloud converted into 3D CAD model

•

Fabricated with 3D printing into physical model

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
3D Scan to Revit (BIM) to 3D print example

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
3D Photo Booth

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
1. ShapeShot 3D Photo Booth automatically
captures face in 3D in high-res and accurately

2. Instantly view your personal on-line
gallery and on ShapeShot mobile app

3D Photo Booth

4. Files sent to our service providers for fulfillment
© Copyright 2013 FARO. The information contained herein is subject to change without notice.

3. Buy personalized products from our
ShapeShot online Marketplace web store
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
Thank You

© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.
© Copyright 2013 FARO. The information contained herein is subject to change without notice.

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FARO 2013 3D Documentation Conference - Direct Dimensions on 3D Printing

  • 1. 3D Scanning for 3D Printing: Making Reality Digital and then Physical Again Michael Raphael, CEO – Direct Dimensions, Inc. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 2. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds Rapid solutions to 3D problems: • 20-year experts in coordinate metrology for reverse engineering & inspection • 1000‘s of 3D laser scanning and point cloud processing projects • 3D CAD & BIM modeling, and visualization/animation • Processing of 3D data for reproductions and 3D printing • Product sales and application support and training • Specialized 3D applications and process development • Creators of ShapeShot 3D Photo Booth © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 3. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds Key industries served: • Most Industrial Applications • Military & Defense • Art, Sculpture, Museum • Buildings & Facilities (AEC/BIM) • Historic Preservation • Entertainment and TV/Movie VFX • Digital Fabrication • Model preparation for 3D printing © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 4. Overview of Direct Dimensions, Inc. Offers a wide range of services & tools for the 3D scanning and printing worlds History and experience: • Participated in the development of the Faro Arm PCMM • Founded Direct Dimensions in 1995 to provide 3D solutions to the aerospace industry • Maintains a comprehensive arsenal of 3D scanners, measurement tools, and software • Completed thousands of project across various industries and applications served • Today, 25+ employees with vast professional expertise and real-world 3D experience © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 5. 3D Printing Making Reality Digital and then Physical Again Things to contemplate: • Why make something physical? • Why use 3D printing? • Technology, cost and options are changing rapidly • What role does and will 3D scanning play? • How to make files ready for 3D printing? © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 6. Growing interest and demand for 3D printing General Market Facts Source of data: Wohler's Additive Manufacturing & 3D Printing State of the Industry Report - 2013 3D printing industry growth: • 26.4% CAGR over the past 24 years and 27.4% since 2010 • Industry revenues were $2.2 billion in 2012, up 29% from $1.7 billion in 2011 • Revenue projected to surpass $10.8 billion by 2021 • 3D printing services were $1.2 billion in 2012; up from $879.5 million in 2011 • Personal/Desktop 3D printer unit sales explode 3D PRINTER UNIT SALES (estimates) 2010 2011 2012 Personal Printers (<$5k) 5900 24000 35500 –Professional Printers 6200 6500 7800 © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 7. Projecting the future for 3D printing Market Research and Analysis Source: Pete Basiliere, Research Director at Gartner 3D printing remains a nascent market, despite high levels of hype: • Buyer interest is pressing for easy-to-use tools and materials • Prices will be driven down by competitive pressures and higher unit sales • Advances in 3D printers, scanners, design tools and materials will reduce the cost and complexity of creating 3D printed item • Businesses are only now beginning to fully comprehend ways in which a 3DP can be cost-effectively used in their organizations • Makers and hobbyists will contribute to some form of ―plug and play‖ tool — that will be key to driving consumer sales in future © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 8. To 3D print first you need to model Creating meshes and models from point clouds: • Geomagic, Rapidform, PolyWorks • AutoCAD, Revit, ReCap, ClearEdge, Cyclone • Microstation, Point Tools • SolidWorks & other traditional CAD • Rhino3D, Form-Z, 3D Studio, SketchUp • Others © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 9. Challenges to making files 3D print ready Typical issues that prevent successful 3D printing: • Mesh repair, is the file ‗water tight‘ and self supporting? • Non-volumetric geometry and non-manifold relationships • Thickness in relationship to printer, material and tolerances • Form, fit and function © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 10. Ensuring the ability to print in 3D Software as a service 3D Model to Print (3DMTP) is a service provided by Direct Dimensions: • Quickly and accurately converts 3D files into 3D printable file formats • Automatically fixes geometric and structural issues • Precisely sets a minimum thickness to all or selected parts of a model • Creates STL or WRL from native 3D CAD, 3D modeling and BIM formats • Repairs existing STLs or WRLs making them 3D printable © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 11. Ensuring the ability to print in 3D User types and applications Users of 3DMTP include: • Architects designing in: SketchUp, Revit, AutoCAD 3D and others • Engineers designing mechanical components & scaled prototypes • Interior designers for making models for marketing & sales displays • Service bureaus for making customer-supplied files 3D print-ready • Artists and designers to save time preparing their files for 3D printing © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 12. Ensuring the ability to print in 3D Easy to use Full service on-line portal: • Secure upload of 3D design files • Provides easy submission of 3D files for processing • Notification is sent to download STL or WRL files when processing is complete • Free quote and consultation for your file © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 13. Ensuring the ability to print in 3D Register for an account Information needed to get started: • Output scale or dimensions • 3D printer model to be used to print • Minimum thickness requirement • Output file format: STL or WRL • Any other special instructions, including: interior removal, sectioning or other changes to the file © Copyright 2013 FARO. The information contained herein is subject to change without notice. 3DMTP FULL SERVICE PORTAL www.3DMTPUSA.com FOR MORE INFORMATION (410) 998-0880 ext. 111 info@3DMTPUSA.com
  • 14. Model-To-Print Samples © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 15. Model-To-Print Samples © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 16. Model-To-Print Samples © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 17. 3D Scan to 3D CAD to 3D Printed massing model • Four laser scans taken at the NYC hotel courtyard • Total time on-site approx. 40 minutes • Scanner range approx. 120 meters • Data sufficient for preliminary architectural modeling of courtyard and portions of buildings • Additional scanning needed to complete models • Point cloud converted into 3D CAD model • Fabricated with 3D printing into physical model © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 18. 3D Scan to Revit (BIM) to 3D print example © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 19. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 20. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 21. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 22. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 23. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 24. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 25. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 26. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 27. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 28. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 29. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 30. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 31. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 32. 3D Photo Booth © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 33. 1. ShapeShot 3D Photo Booth automatically captures face in 3D in high-res and accurately 2. Instantly view your personal on-line gallery and on ShapeShot mobile app 3D Photo Booth 4. Files sent to our service providers for fulfillment © Copyright 2013 FARO. The information contained herein is subject to change without notice. 3. Buy personalized products from our ShapeShot online Marketplace web store
  • 34. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 35. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 36. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 37. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 38. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 39. Thank You © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 40. © Copyright 2013 FARO. The information contained herein is subject to change without notice.
  • 41. © Copyright 2013 FARO. The information contained herein is subject to change without notice.