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Quality In Microbiological
       Laboratory

   Dr : Dina Ramadan
    Microbiologist In Central Health Laboratory
                Ministry of Health
                 Quality Manager




    Training Workshop on “Laboratory Risk Management”
                2-4 Oct, 2012, • Cairo, Egypt
Juran’s (father of the quality)
              define quality


1."Quality" means those features of products
  which meet customer needs and thereby
  provide customer satisfaction.
2. "Quality" means freedom from deficiencies-
  freedom from errors that require doing work
  over again (rework) or that results in field
  failures, customer dissatisfaction.
  11/09/12                                 2
Definition of Quality
           “Quality is compliance with standards.”
                                            QA Project Contract, 1997



           “   Doing the right thing, right, the first time.
                    Doing it better the next time.”
                                  ODI Consulting
                        (management training and consulting firm )




                   Meeting the needs and exceeding
                   the expectations of those we serve
11/09/12                                                                3
Quality in laboratory

                              Patient/Client Prep
                              Sample Collection

                 Reporting

                             Lab quality
                             Management
                                                    Sample Transport



           Record Keeping

                                              Sample Receipt
                             Testing
                                             Test Evaluations


11/09/12                                                               4
Pre-analytical factors


11/09/12                 5
• Collection and transporting systems
 – Sample collection
       • If specimen is collected incorrectly, the
         organism will not grow in culture and then
         cannot be identified.
       • If a specimen contains contaminants that are
         identified as causing the infection, the
         patient may be treated incorrectly.



 11/09/12                                         6
The lab must have instruction
         procedure
  the request of analysis must
have some data of the sample e.g.:
        Patient’s name, age, gender ,
        Type & source of specimen,
         date & time of collection
        Clinical note- antibiotic history

  collecting samples:
        The lab shall have writing instructions for
         collecting sample and must be distributed to
         all area which samples collected from it
  11/09/12                                         7
Transporting Specimens
Remember:
1. Follow proper collection procedures and use correct
     device.
2. Tightly close container ,Label the specimen & complete
     requisite form
3. Maintain the samples in a state close to their original as
     possible.
4. Protect anyone who handles the specimen
5. Protect container from exposure to potentially
    infectious material.
1. 11/09/12
     Regularly scheduled daily pickups by the lab           8
Rejection of samples
• Laboratory must reject the samples that can give
  incorrect result of the lab e.g.:
  – Missing or inadequate identification
  – Insufficient quantity
  – Specimen collection in an inappropriate
    container
  – Contamination suspected
  – Inappropriate transport or storage
  11/09/12                                       9
Analytical factors



11/09/12                        10
• Equipment reliability
• Reagent stability, integrity &
  efficiency
• Adequate calibration
• Proficiency of personnel


11/09/12                           11
checks for equipments
• Calibration: process which is applied to
    quantitative measuring equipment to assure its
    accurate operation throughout its measuring
    limits.
This done for all equipment in the lab as balance ,
thermometer , autoclave , glassware ,
• Validation: steps taken to confirm and
 record the proper operation of equipment
 at a given point of time in the range in
which tests are performed
  11/09/12                                      12
Quality control of equipments
Equipment      Procedure                Schedule    Tolerance limit
Refrigerator   Temp. check              Daily       2-80C

Freezers       Temp. check              Daily       + 5 0C

Incubator      Temp. check              Daily       +10C

Water bath     Temp. check              Daily       +0.50C

Anaerobic jar Methylene blue            Each use    Colorless
              P.aeruginosa                          No growth

Serology       Count of                 Each use    180 +10rpm
rotator        revolutions/min
Autoclave      Sterilization dick strips Each run   Color change
  11/09/12     Spore strips              monthly    No growth         13
Quality control of equipments
Equipment           Procedure                  Schedule    Tolerance limit

Hot air oven        Spore strips               weekly      No growth

Centrifuge          Revolution check by        monthly
                    tachometer
Microscope          Stage &lenses              Each use

Pipettes            Volume delivery check 10   Initially
                    times
Balances            Checked against known      Annual
                    weights

Bio-safety hood     Air velocity check         6 monthly   Flow 50 +5
                                                           ft/min
    11/09/12                                                            14
Quality control of stains and reagents
• Each lot of newly prepared stain tested with
  positive & negative controls
• Regular testing done:
    Weekly: Gram’s
    Each day of use: ZN stain & other stains
• Discard stains if outdated




11/09/12                                         15
Quality control of Media
Media have role in the results of the microbiological
Lab ,so its quality included in lab, it act as the supplier,
many parameter of media lab must be controlled to
make sure of its preparation :

Sterilization parameter
Autoclaving time:
Indicators, Temperature, Pressure
Physical parameter:
Bubbles/unequal filling/cracks/freezing/pH
   11/09/12                                              16
Quality control of Media
• Microbiological parameter
Growth supporting characteristics (with
  both previous & new batch),
  productivity of media ,performance
• Contamination parameter


  11/09/12                                17
Reagent testing for validation
 Procedure                 Control   Expected reaction
Catalase     S.aureus                Bubbling(+)
             Streptococcus spp.      No bubbling(-)
Coagulase    S.aureus                Clot in 4hrs (+)
             S.epidermidis           No clot (-)
Oxidase      P.aeruginosa            Purple colour in 30 sec

             E. coli                 No change (-)
Bacitracin   S.pyogenes              Zone of inhibition(+)

             E.faecalis              No inhibition (-)
Optochin     S. Pneumoniae           ZOI(+)
             S. viridans             No inhibition
Indole       E.coli                  Red ring (+)
  11/09/12   K.Pneumoniae            Yellow ring (-)           18
Post analytical factors
Documentation
All laboratory equipment , procedures, personal
data must be documented, also the document must
  stored probably
Example of document in the lab:
• Name and serial number of instrument
• Elements to be checked and kind of data to be
  collected
• Frequency of checking
• Record of data
• Signature with date of the person performing these
  tasks
  11/09/12                                       20
Laboratory results

The results of the lab must be :
• Accurate recording
• Range of normal values must be written
• the lab must have copy of the results and
  stored carefully for the patient privacy


11/09/12                                      21
Questions




11/09/12      22
11/09/12   23
           23

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Quality 2

  • 1. Quality In Microbiological Laboratory Dr : Dina Ramadan Microbiologist In Central Health Laboratory Ministry of Health Quality Manager Training Workshop on “Laboratory Risk Management” 2-4 Oct, 2012, • Cairo, Egypt
  • 2. Juran’s (father of the quality) define quality 1."Quality" means those features of products which meet customer needs and thereby provide customer satisfaction. 2. "Quality" means freedom from deficiencies- freedom from errors that require doing work over again (rework) or that results in field failures, customer dissatisfaction. 11/09/12 2
  • 3. Definition of Quality “Quality is compliance with standards.” QA Project Contract, 1997 “ Doing the right thing, right, the first time. Doing it better the next time.” ODI Consulting (management training and consulting firm ) Meeting the needs and exceeding the expectations of those we serve 11/09/12 3
  • 4. Quality in laboratory Patient/Client Prep Sample Collection Reporting Lab quality Management Sample Transport Record Keeping Sample Receipt Testing Test Evaluations 11/09/12 4
  • 6. • Collection and transporting systems – Sample collection • If specimen is collected incorrectly, the organism will not grow in culture and then cannot be identified. • If a specimen contains contaminants that are identified as causing the infection, the patient may be treated incorrectly. 11/09/12 6
  • 7. The lab must have instruction procedure the request of analysis must have some data of the sample e.g.: Patient’s name, age, gender , Type & source of specimen,  date & time of collection Clinical note- antibiotic history collecting samples: The lab shall have writing instructions for collecting sample and must be distributed to all area which samples collected from it 11/09/12 7
  • 8. Transporting Specimens Remember: 1. Follow proper collection procedures and use correct device. 2. Tightly close container ,Label the specimen & complete requisite form 3. Maintain the samples in a state close to their original as possible. 4. Protect anyone who handles the specimen 5. Protect container from exposure to potentially infectious material. 1. 11/09/12 Regularly scheduled daily pickups by the lab 8
  • 9. Rejection of samples • Laboratory must reject the samples that can give incorrect result of the lab e.g.: – Missing or inadequate identification – Insufficient quantity – Specimen collection in an inappropriate container – Contamination suspected – Inappropriate transport or storage 11/09/12 9
  • 11. • Equipment reliability • Reagent stability, integrity & efficiency • Adequate calibration • Proficiency of personnel 11/09/12 11
  • 12. checks for equipments • Calibration: process which is applied to quantitative measuring equipment to assure its accurate operation throughout its measuring limits. This done for all equipment in the lab as balance , thermometer , autoclave , glassware , • Validation: steps taken to confirm and record the proper operation of equipment at a given point of time in the range in which tests are performed 11/09/12 12
  • 13. Quality control of equipments Equipment Procedure Schedule Tolerance limit Refrigerator Temp. check Daily 2-80C Freezers Temp. check Daily + 5 0C Incubator Temp. check Daily +10C Water bath Temp. check Daily +0.50C Anaerobic jar Methylene blue Each use Colorless P.aeruginosa No growth Serology Count of Each use 180 +10rpm rotator revolutions/min Autoclave Sterilization dick strips Each run Color change 11/09/12 Spore strips monthly No growth 13
  • 14. Quality control of equipments Equipment Procedure Schedule Tolerance limit Hot air oven Spore strips weekly No growth Centrifuge Revolution check by monthly tachometer Microscope Stage &lenses Each use Pipettes Volume delivery check 10 Initially times Balances Checked against known Annual weights Bio-safety hood Air velocity check 6 monthly Flow 50 +5 ft/min 11/09/12 14
  • 15. Quality control of stains and reagents • Each lot of newly prepared stain tested with positive & negative controls • Regular testing done:  Weekly: Gram’s  Each day of use: ZN stain & other stains • Discard stains if outdated 11/09/12 15
  • 16. Quality control of Media Media have role in the results of the microbiological Lab ,so its quality included in lab, it act as the supplier, many parameter of media lab must be controlled to make sure of its preparation : Sterilization parameter Autoclaving time: Indicators, Temperature, Pressure Physical parameter: Bubbles/unequal filling/cracks/freezing/pH 11/09/12 16
  • 17. Quality control of Media • Microbiological parameter Growth supporting characteristics (with both previous & new batch), productivity of media ,performance • Contamination parameter 11/09/12 17
  • 18. Reagent testing for validation Procedure Control Expected reaction Catalase S.aureus Bubbling(+) Streptococcus spp. No bubbling(-) Coagulase S.aureus Clot in 4hrs (+) S.epidermidis No clot (-) Oxidase P.aeruginosa Purple colour in 30 sec E. coli No change (-) Bacitracin S.pyogenes Zone of inhibition(+) E.faecalis No inhibition (-) Optochin S. Pneumoniae ZOI(+) S. viridans No inhibition Indole E.coli Red ring (+) 11/09/12 K.Pneumoniae Yellow ring (-) 18
  • 20. Documentation All laboratory equipment , procedures, personal data must be documented, also the document must stored probably Example of document in the lab: • Name and serial number of instrument • Elements to be checked and kind of data to be collected • Frequency of checking • Record of data • Signature with date of the person performing these tasks 11/09/12 20
  • 21. Laboratory results The results of the lab must be : • Accurate recording • Range of normal values must be written • the lab must have copy of the results and stored carefully for the patient privacy 11/09/12 21
  • 23. 11/09/12 23 23