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Autodesk Sustainability Workshop

Bicycle Gears and Energy

Adam Kenvarg, Joel Rosenberg, and James Regulinski

© 2013
Autodesk
Why Do Different Gears Feel Different?

http://images.nationalgeographic.com/wpf/medialive/photos/000/212/cache/bicycle-rider-and-dog_21256_600x450.jpg

© 2013
Autodesk

http://www.bicycling.co.za/wp-content/uploads/files/touchline/bicycling/Bonking_4.jpg
A Bike is a Machine
 The definition of a “machine” is “a tool that consists of
one or more parts, and uses energy to meet a
particular goal.”
 For a bike, the energy comes from the bike rider, who
gets the energy from eating food.

(rider low on energy)
© 2013
Autodesk
Mechanical Advantage
 Mechanical advantage is the main idea behind all
machines – what is the output force for a given input
force?
 There is a tradeoff between output force and
movement – the lower the output force, the greater the
movement, and vice versa.

© 2013
Autodesk
Biking Fast and Slow
 Think about your experience biking:






© 2013
Autodesk

When it’s hard to pedal, are you going fast?
When it’s easy to pedal, are you going slow?
What gears do you use going uphill? Downhill?
What makes you the most tired?
How do you think that relates to energy?
Physics, Math, Engineering, and Bikes
 This lesson aims to use calculations to help you
understand how gears, wheels, and cranks all factor
into the mechanical advantage of a bike.

 Remember that the calculations are just models that
reflect the reality of your experience biking.
 Try to imagine what the numbers MEAN in terms of an
actual bike.

© 2013
Autodesk
Gear ratio
 On most bicycles, two gears are linked by a chain. The
gear ratio is the number of teeth on the front gear
divided by the number of teeth on the rear gear
 Example 1: If the front gear has 44 teeth, and the rear
gear has 11 teeth, the gear ratio is 44/11= 4/1 = 4.
 Interpretation: When the front gear rotates around
once, the rear gear rotates four full times.
We call this “high gear.”
Rear gear

Front gear
http://www.juniorvelo.com/wp-content/ChainAndGearsMed.jpg

© 2013
Autodesk
Gear ratio II
 Example 2: If the gears are reversed so the front gear
has 11 teeth and the rear gear has 44 teeth, the gear
ratio is 11/44 = 1/4 = 0.25.
 Interpretation: For every complete rotation of the front
gear, the rear gear will only rotate one-quarter turn.
We call this “low gear.”
Rear gear

Front gear

(Note: 11/44 is a lower gear combination than most bikes
have even for their lowest gear)
© 2013
Autodesk
Tire circumference
 Tires are designated based in part by their
diameter, which is the distance through the center of
the circle. So 27” bike wheels have a diameter of 27”
(670mm).
 The circumference of a circle is the distance around its
outside. It is defined as pi x diameter (C = π x d)

 So a 670mm tire has a circumference:
C ≈ 3.14 x 670mm ≈ 2100 mm = 2.1m
(for 27” tire, C ≈ 85” ≈ 7 feet)
http://wpcontent.answcdn.com/wikipedia/commons/thumb/1/1d/CIRCLE_1.svg/220px-CIRCLE_1.svg.png

© 2013
Autodesk
Tire circumference II
 Finding the circumference is like cutting the circle and
“unrolling” it to measure its distance around.

http://www.jasminesadler.com/blog/wp-content/uploads/2013/03/pie_crust_circumference1.jpg

 Another way to think about it is that if you put some
paint at one point of a wheel, the circumference is the
distance that will be between dots on the ground.

© 2013
Autodesk
“Meters of development”
 To calculate how far the bike moves for each front
gear rotation, multiply the gear ratio by the wheel
circumference:
For 760mm wheel, gear ratio 4 (48/12, “high gear”):
Meters of development
= C
x gear ratio
= 2.1m x 4
= 8.4m
For 760mm wheel, gear ratio 0.25 (12/48, “low gear”):
Meters of development
= 2.1m x 0.25
= 0.53m

© 2013
Autodesk
“Gain ratio”
 The “gain ratio” relates the distance the pedal moves
to the distance the rear wheel moves:
Gain ratio = wheel radius x gear ratio
crank length

http://mywheelsandmore.com/Images/bicycleParts/chainset/Bike-Crank-Arm-length-Determination.jpg

© 2013
Autodesk
“Gain ratio” II – High Gear
Example 1: A road bike in a high gear (44/11), that has
760mm wheels (r = 380mm) and crank length 170mm:
Gain ratio

= (380mm/170mm) x (44/11)
≈ 2.24 x 4
≈9

Interpretation: In high gear, the wheel moves 9 times as
far as the pedal.

© 2013
Autodesk
“Gain ratio” III – Low Gear
Example 2: A road bike in a low gear (11/44), that has
760mm wheels (r = 380mm) and crank length 170mm:
Gain ratio

= (380mm/170mm) x (11/44)
≈ 2.24 x 0.25
≈ 0.56

Interpretation: In low gear, the wheel moves 0.56 times
as far as the pedal.

© 2013
Autodesk
Another Gain Ratio Example
 Below is a bike shown with two different gear settings.
The gain ratio can be calculated directly from the info
given, since it relates the pedal and wheel distances
moved.
Lower gear gain ratio
34cm/15cm = 2.27

Higher gear gain ratio
68cm/15cm = 4.53

http://en.wikipedia.org/wiki/File:Bicycle_mechanical_advantage.svg

© 2013
Autodesk
Mechanical advantage
 The “easiness of pedaling” is measured by mechanical
advantage (MA). This is the inverse of the gain ratio
(1/gain ratio). It is defined as M.A. = Fout / Fin
Lower gear M.A
.
1 / 2.27 = 0.44 (easier)
Fout = 1000N x 0.44
= 440N

© 2013
Autodesk

Higher gear M.A.
1/ 4.53 = 0.22 (harder)
Fout = 1000N x 0.22
= 220N
Force/distance tradeoff
 So now we see that in high gear, for an increase in
distance we get less force out (and it’s harder to
pedal).
 The higher the gain ratio, the lower the mechanical
advantage.

© 2013
Autodesk
What Does This Have to Do With Energy?
 In mechanical systems, energy = force x distance.
Input energy

Output energy
= 440 N x 0.34 m
= 149.6 Nm ≈ 150 J

© 2013
Autodesk

= 1000 N x 0.15 m
= 150 Nm = 150 J
= 220 N x 0.68 m
= 149.6 Nm ≈ 150J
Energy input = Energy output!
 If a biker is pedaling with a constant speed and input
force, they are providing a constant amount of energy.
 This input energy can be split between distance and
force, depending on the gear ratio, wheel size, and
crank length.

© 2013
Autodesk
How a Car is Like a Bike
 Like a bike, a car is just a more complex machine. Let’s
compare the two to see some similarities:
Bike
• Food is energy source
• Biker’s muscles
• Gears help make bike
easier to pedal

Car
• Gasoline is energy source
• Internal combustion engine
• Gears help make engine
run efficiently (transmission)

https://secure.flickr.com/photos/gfreeman23/2992812856/lightbox/
© 2013
Autodesk
So Let’s Get to It!
 In this Inventor activity, you’ll be using Design
Accelerator to alter the chain drive and observe the
effects. You’ll also be measuring the diameter of the
back wheel and the length of the crank.

 Then we’ll tie our measurements to the math and see
how everything relates.
© 2013
Autodesk
Autodesk is a registered trademark of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective
holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear
in this document.
© 2013 Autodesk, Inc. All rights reserved.

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Gears and energy

  • 1. Autodesk Sustainability Workshop Bicycle Gears and Energy Adam Kenvarg, Joel Rosenberg, and James Regulinski © 2013 Autodesk
  • 2. Why Do Different Gears Feel Different? http://images.nationalgeographic.com/wpf/medialive/photos/000/212/cache/bicycle-rider-and-dog_21256_600x450.jpg © 2013 Autodesk http://www.bicycling.co.za/wp-content/uploads/files/touchline/bicycling/Bonking_4.jpg
  • 3. A Bike is a Machine  The definition of a “machine” is “a tool that consists of one or more parts, and uses energy to meet a particular goal.”  For a bike, the energy comes from the bike rider, who gets the energy from eating food. (rider low on energy) © 2013 Autodesk
  • 4. Mechanical Advantage  Mechanical advantage is the main idea behind all machines – what is the output force for a given input force?  There is a tradeoff between output force and movement – the lower the output force, the greater the movement, and vice versa. © 2013 Autodesk
  • 5. Biking Fast and Slow  Think about your experience biking:      © 2013 Autodesk When it’s hard to pedal, are you going fast? When it’s easy to pedal, are you going slow? What gears do you use going uphill? Downhill? What makes you the most tired? How do you think that relates to energy?
  • 6. Physics, Math, Engineering, and Bikes  This lesson aims to use calculations to help you understand how gears, wheels, and cranks all factor into the mechanical advantage of a bike.  Remember that the calculations are just models that reflect the reality of your experience biking.  Try to imagine what the numbers MEAN in terms of an actual bike. © 2013 Autodesk
  • 7. Gear ratio  On most bicycles, two gears are linked by a chain. The gear ratio is the number of teeth on the front gear divided by the number of teeth on the rear gear  Example 1: If the front gear has 44 teeth, and the rear gear has 11 teeth, the gear ratio is 44/11= 4/1 = 4.  Interpretation: When the front gear rotates around once, the rear gear rotates four full times. We call this “high gear.” Rear gear Front gear http://www.juniorvelo.com/wp-content/ChainAndGearsMed.jpg © 2013 Autodesk
  • 8. Gear ratio II  Example 2: If the gears are reversed so the front gear has 11 teeth and the rear gear has 44 teeth, the gear ratio is 11/44 = 1/4 = 0.25.  Interpretation: For every complete rotation of the front gear, the rear gear will only rotate one-quarter turn. We call this “low gear.” Rear gear Front gear (Note: 11/44 is a lower gear combination than most bikes have even for their lowest gear) © 2013 Autodesk
  • 9. Tire circumference  Tires are designated based in part by their diameter, which is the distance through the center of the circle. So 27” bike wheels have a diameter of 27” (670mm).  The circumference of a circle is the distance around its outside. It is defined as pi x diameter (C = π x d)  So a 670mm tire has a circumference: C ≈ 3.14 x 670mm ≈ 2100 mm = 2.1m (for 27” tire, C ≈ 85” ≈ 7 feet) http://wpcontent.answcdn.com/wikipedia/commons/thumb/1/1d/CIRCLE_1.svg/220px-CIRCLE_1.svg.png © 2013 Autodesk
  • 10. Tire circumference II  Finding the circumference is like cutting the circle and “unrolling” it to measure its distance around. http://www.jasminesadler.com/blog/wp-content/uploads/2013/03/pie_crust_circumference1.jpg  Another way to think about it is that if you put some paint at one point of a wheel, the circumference is the distance that will be between dots on the ground. © 2013 Autodesk
  • 11. “Meters of development”  To calculate how far the bike moves for each front gear rotation, multiply the gear ratio by the wheel circumference: For 760mm wheel, gear ratio 4 (48/12, “high gear”): Meters of development = C x gear ratio = 2.1m x 4 = 8.4m For 760mm wheel, gear ratio 0.25 (12/48, “low gear”): Meters of development = 2.1m x 0.25 = 0.53m © 2013 Autodesk
  • 12. “Gain ratio”  The “gain ratio” relates the distance the pedal moves to the distance the rear wheel moves: Gain ratio = wheel radius x gear ratio crank length http://mywheelsandmore.com/Images/bicycleParts/chainset/Bike-Crank-Arm-length-Determination.jpg © 2013 Autodesk
  • 13. “Gain ratio” II – High Gear Example 1: A road bike in a high gear (44/11), that has 760mm wheels (r = 380mm) and crank length 170mm: Gain ratio = (380mm/170mm) x (44/11) ≈ 2.24 x 4 ≈9 Interpretation: In high gear, the wheel moves 9 times as far as the pedal. © 2013 Autodesk
  • 14. “Gain ratio” III – Low Gear Example 2: A road bike in a low gear (11/44), that has 760mm wheels (r = 380mm) and crank length 170mm: Gain ratio = (380mm/170mm) x (11/44) ≈ 2.24 x 0.25 ≈ 0.56 Interpretation: In low gear, the wheel moves 0.56 times as far as the pedal. © 2013 Autodesk
  • 15. Another Gain Ratio Example  Below is a bike shown with two different gear settings. The gain ratio can be calculated directly from the info given, since it relates the pedal and wheel distances moved. Lower gear gain ratio 34cm/15cm = 2.27 Higher gear gain ratio 68cm/15cm = 4.53 http://en.wikipedia.org/wiki/File:Bicycle_mechanical_advantage.svg © 2013 Autodesk
  • 16. Mechanical advantage  The “easiness of pedaling” is measured by mechanical advantage (MA). This is the inverse of the gain ratio (1/gain ratio). It is defined as M.A. = Fout / Fin Lower gear M.A . 1 / 2.27 = 0.44 (easier) Fout = 1000N x 0.44 = 440N © 2013 Autodesk Higher gear M.A. 1/ 4.53 = 0.22 (harder) Fout = 1000N x 0.22 = 220N
  • 17. Force/distance tradeoff  So now we see that in high gear, for an increase in distance we get less force out (and it’s harder to pedal).  The higher the gain ratio, the lower the mechanical advantage. © 2013 Autodesk
  • 18. What Does This Have to Do With Energy?  In mechanical systems, energy = force x distance. Input energy Output energy = 440 N x 0.34 m = 149.6 Nm ≈ 150 J © 2013 Autodesk = 1000 N x 0.15 m = 150 Nm = 150 J = 220 N x 0.68 m = 149.6 Nm ≈ 150J
  • 19. Energy input = Energy output!  If a biker is pedaling with a constant speed and input force, they are providing a constant amount of energy.  This input energy can be split between distance and force, depending on the gear ratio, wheel size, and crank length. © 2013 Autodesk
  • 20. How a Car is Like a Bike  Like a bike, a car is just a more complex machine. Let’s compare the two to see some similarities: Bike • Food is energy source • Biker’s muscles • Gears help make bike easier to pedal Car • Gasoline is energy source • Internal combustion engine • Gears help make engine run efficiently (transmission) https://secure.flickr.com/photos/gfreeman23/2992812856/lightbox/ © 2013 Autodesk
  • 21. So Let’s Get to It!  In this Inventor activity, you’ll be using Design Accelerator to alter the chain drive and observe the effects. You’ll also be measuring the diameter of the back wheel and the length of the crank.  Then we’ll tie our measurements to the math and see how everything relates. © 2013 Autodesk
  • 22. Autodesk is a registered trademark of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document. © 2013 Autodesk, Inc. All rights reserved.

Editor's Notes

  1. This lesson plan will help engineering/technology or physics teachers who are teaching either basic mechanics or energy fundamentals teach some concepts using a bicycle.The main idea is that machines require an energy input, and that energy is used to trade off force and movement to accomplish some goal. It is designed to be done in one or two standard class periods. It requires a basic foundation in geometry and algebra, though some of these concepts are explicitly reviewed.An interactive CAD exercise lets students use Autodesk Inventor to change the gears and the effect on the rotations of the wheel.
  2. Bike gears can be easier or harder to turn. They have different uses, such as for cruising as a commuter, or for racing as a competitor. This lesson will explore some of the properties of bike gears and energy input/output.
  3. Energy is one of the most important concepts in science. It is NOT what makes things go – think of it instead as a constraint on what can be done. A bike rider with a lot of energy can bike hard and fast before running low on energy, but the same rider starting with the same amount of energy could just as easily sit at home doing nothing.
  4. Machines can be thought of as “force amplifiers,” where bigger (or smaller) output forces can be generated with smaller (or bigger) movements. The lever is a classic simple machine that gets at this force/movement tradeoff.In physics, mechanical energy is often called “work” and is set equal to the force times distance, W = F x d. From this, the tradeoff between output force and movement (distance) can be seen more mathematically.NOTE: This is for mechanical machines. We might refer to a computer or electrical device as a “machine,” but that’s a more modern usage.
  5. Students who bike should realize that fast biking is often easy (perhaps on a flat straightaway), and slow biking is often hard (perhaps on a hill). They might both make you equally tired, though students will probably say hard, slow pedaling is more tiring and thus requires more energy.When going uphill it is harder to pedal, but changing to a lower gear makes it easier. Students might remember that the easier gear for going uphill requires more pedaling to go the same speed. They might also remember that when going downhill when it’s easy to pedal, they sometimes lose the ability to pedal, and changing to a higher gear makes it “harder” but possible.The important point here is that the hard/easy, fast/slow distinctions are related. The lesson is meant to help formalize the relationships.
  6. The lesson is something of an exercise in geometry and algebra, but the goal is to make it relevant to real bikes and to build some intuition about energy, force, and movement.
  7. The “gear ratio” compares the number of teeth on the gears, front (with the pedals) to rear (with the wheel).MATH NOTE: It might be useful to point out that the mathematical idea of a “ratio,” which compares two quantities, is more general than “gear ratio.” An example is the ratio of boys to girls in the class (say 15 boys / 15 girls = 1:1), or boys to number of students in the class (here 15 boys / 30 students = 1:2). See https://en.wikipedia.org/wiki/Ratio
  8. By converting fractions to difference between 44/11 = 4, and 11/44 = 0.25, should convey how in “high gear” the rear gear turns a lot more times than the front gear, and in “low gear” the front gear turns a lot more times than the rear gear. Students who have ridden multi-speed bikes should be able to remember having to pedal more or less when changing gears.
  9. This is a review of the geometric properties of circles, specifically circumference, diameter, and the number π (which we’ll approximate at 3.14), using an example of a 27” tire.At the bottom there is a conversion from millimeters to meters (1000mm = 1m), and a conversion from inches to feet (12” = 1 foot).
  10. These are ways to make the circumference more intuitive. Since this lesson involves linear distances of motions of gears, wheels, and pedals, this is an useful point for students to get some comfort with.
  11. “Meters of development” is basically just a combination of gear ratio and wheel circumference.
  12. The “gain ratio” provides a direct relationship between the pedal motion and the wheel. It was first suggested here: http://sheldonbrown.com/gain.htmlSo if the pedal, at the end of the crank arm, moves a certain amount, the wheel moves a certain amount – either more or less, depending on the “gain ratio.” The next two slides provide examples for high and low gear.
  13. This is the relationship for high gear.
  14. This is just the example for low gear.
  15. Since the gain ratio is the distance the wheel moves compared to the distance the pedal moves, all the necessary info is on the diagram.
  16. Mechanical advantage is the main idea for all machines – what is the output force for a given input force? This can be seen as “force amplification.” Since the mechanical advantage for the two gears above is less than 1 (0.44 and 0.22), the output force is LESS than the input force, so it’s more of a “force reducer.”If students are unfamiliar with forces, you can explain them as pushes and pulls (here forces are pushes). The arrow shows the direction and relative size of the force, and this “vector representation” is common in physics.One math idea included is the “inverse” of gain ratio. This is just 1 / gain ratio. For the lower gear, that means either 1/ 2.27, or since gain ratio is 34cm/15cm, it can also be seen as 15cm/34cm, or the ratio of the input distance to the output distance.Another math idea is that the equation MA = Fout / Fin is rearranged to be Fout = Fin x MA. This can be made explicit if necessary.
  17. Point out that the front pedal force and distance are the same in both cases, but the output force and distance are different.
  18. Energy is a crosscutting topic in science, and it is often difficult to understand. The goal here is only to introduce the idea that for mechanical systems, we get a measure of energy inputs by measuring the forces and distances involved in movement. The unit of energy is the Joule (J), which is equivalent to 1 Newton-meter (Nm).
  19. Energy is a “conserved” physical quantity, which means it can neither be created nor destroyed. If energy is being transferred, it must be coming from somewhere and going somewhere. The idea in this example is that for the same force/distance input (i.e. energy input), different force/distance outputs are possible, though the will multiply together to equal the input energy.
  20. For any machine, an energy source can be identified, along with how the energy is transferred to the output. The idea of “efficiency” of a machine is not really covered in this lesson, but students should realize that just as changing gears on a bike can make it easier or harder to perform certain tasks (such as climing hills), the same is true for cars. Manual transmission stick-shift cars make gear changing more obvious than automatic transmission cars.
  21. Prepare students for the CAD activity by explaining what they will be doing. The math reviewed earlier in this presentation will be part of the required calculations on their worksheets. You can do the calculations as a class if necessary.