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[object Object],[object Object]
Operation System  Design ,[object Object]
Framework ,[object Object],[object Object],Operation System Design OS Life Cycle OS Characteristics Process Technology  Diffusion
Operation System Life Cycle ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product/Service  Start-up  Growth  Stable  Decline Volume  Low  Increasing  High  Declining Variety   Unique  Inc.Standard  Emergence  High Standard Dom. Design  Process Technology   Organization   Project  Small Batch  Line flow  Line flow Job shop  Assembly  Assembly I nnovation  High  Medium  Medium  Low Integration  Low  Medium  Medium  High I ndustry  Structure  Small  Consolidation  Few large  Survivor competitor  and fallout  competitor  Competitive  Flexibility  Quality and  Price(cost)  Price(cost)  Priority  Flexibility  Delivery Product/Service and Process Technology Life Cycles
Operation System ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Equipment and Physical Layout Characteristics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Direct Labor and Work Force Characteristics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Material and Information Control Characteristics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Management Characteristic ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Variable Production Line ,[object Object]
Manufacturing Cell (MC) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Flexible Manufacturing System (FMS) ,[object Object],[object Object]
Computer Integrated Manufacturing (CIM) ,[object Object],[object Object]
Stage Toward A CIM Batch/Lot Process MRPII/SPC JIT &MC Focused factory Stable Flow FMS CAD/CAM Robotics AMH/GT CIM Information System Integration Traditional Mfg.  Variable Line Stage 3 Stage 1 Stage 2 Stage 4 To CIM Process Technology  Process Control System
Operation Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object]
Product/Service Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object]
Process Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Characteristics of Process Flexibility ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product/Service -Process Technology Continuum
Focus ,[object Object],[object Object],[object Object]
Product/Service -Process Technology Diffusion ,[object Object],[object Object],Project Job Shop Disconnected Line Connected Line Continuous Enhanced Standardization (Right lateral Movement) Flexible Processes (Upward Movement) Enhanced Process Flow( Downward Movement) Modular Structure/ Variable Processing Line (Left lateral Movement )
Operation System Decision Making ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Position ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Major Technology Choice ,[object Object],[object Object],[object Object],[object Object]
Classification Of Manufacturing Processes ,[object Object],[object Object],[object Object],[object Object],[object Object]
Classification Of Service Processes ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Equipment Selection & Specification  And Layout Design ,[object Object],[object Object],[object Object],[object Object],[object Object]
Equipment Selection Alternatives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Material Handling ,[object Object],[object Object],[object Object],[object Object],[object Object]
Principles of Material Handling ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Types of Layout ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Operation Planning ,[object Object],[object Object]
OPERATION PLANNING
Vertical Linkages ,[object Object],[object Object],[object Object],[object Object]
Operation Planning Cycle ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Operation Planning System ,[object Object],[object Object],[object Object],[object Object]
Performance Criteria ,[object Object],[object Object],[object Object],[object Object],[object Object]
Example of Operation Objective ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Example of Operation Objective ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Operation Planning Method ,[object Object]
Traditional ,[object Object],[object Object],[object Object],[object Object]
MRP ,[object Object],[object Object],[object Object],[object Object],[object Object]
JIT ,[object Object],[object Object],[object Object],[object Object],[object Object]

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11 Operation System Design And Planning

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  • 5. Product/Service Start-up Growth Stable Decline Volume Low Increasing High Declining Variety Unique Inc.Standard Emergence High Standard Dom. Design Process Technology Organization Project Small Batch Line flow Line flow Job shop Assembly Assembly I nnovation High Medium Medium Low Integration Low Medium Medium High I ndustry Structure Small Consolidation Few large Survivor competitor and fallout competitor Competitive Flexibility Quality and Price(cost) Price(cost) Priority Flexibility Delivery Product/Service and Process Technology Life Cycles
  • 6.
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  • 15. Stage Toward A CIM Batch/Lot Process MRPII/SPC JIT &MC Focused factory Stable Flow FMS CAD/CAM Robotics AMH/GT CIM Information System Integration Traditional Mfg. Variable Line Stage 3 Stage 1 Stage 2 Stage 4 To CIM Process Technology Process Control System
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