The document discusses different abrasive materials for metalworking including Cubitron, Trizact, and Scotch-Brite. Cubitron features mineral crystals that maintain sharp cutting edges. Trizact uses microstructured pyramid patterns to continuously expose fresh cutting surfaces. Scotch-Brite is suitable for finishing surfaces. The document provides information on selecting the appropriate abrasive material and grain size for different metalworking applications and desired surface finishes.

1. Абразивные материалы для металлообрабатывающей промышленности

2. Cubitron™ Абразивные материалы для зачистки

3. Trizact™ Структурированные абразивы для шлифовки и полировки

4. Scotch-Brite™ Материал для доводочных работ

5.  Cubitron - Минерал помогающий достичь наилучших результатов  Trizact - Ничто не работает так долго как пирамиды  Scotch-Brite - Лучший выбор для доводки поверхности  Шлифовка - Выбор абразива и впечатляющие результаты  Доводка - Выбор абразива и впечатляющие результаты  Полировка - Выбор абразива и впечатляющие результаты  Большой ассортимент абразивных материалов - Правильное решение любых поставленных задач

6. 3MInnoQu.ppt Нержавеющая сталь , Никелевые сплавы , Титан , Cobalt-Chrome Trizact TM (237AA, 307EA, 407EA) Cubitron TM (977F, 907E, 3M 967F) Объемные круги Scotch-Brite EXL Ленты Scotch-Brite Высокоточные детали Турбинные лопатки , Хирургический инструмент , Имплантанты

7. Декоративные Изделия Краны , Ручки , Автомобильные детали , Посуда , Драгоценности Черные и Цветные Металлы Trizact ™(237AA, 307EA, 407EA, 3M217EA, 3M 227AA) Cubitron™ (907E)

8. Инструмент Молотки , Режущий инструмент , Гаечные ключи Инструментальная сталь , Углеродистая сталь Cubitron TM ( 3M 961F Высокое давление 3M 963F Низкое давление )

9. Конструированное литье Серый литейный чугун , Алюминий , Латунь , Медь Cubitron TM (963F) Scotch-Brite wheels

10. Трубы Пищевая, химическая, энергетическая промышленности , Строительство , Архитектура Trizact TM (253WA, 453WA, 366FA) Cubitron TM (963F, 977F, 3M 967F) Алмазный инструмент Нержавеющая сталь , Титан , Черные и цветные металлы

11.  Прочный  Сконструирован так чтобы оставаться острым  Стабилен при нагреве Минерал помогающий достичь наилучших результатов Почему минерал Cubitron™ является лучшим абразивным зерном ?

12. Кристаллы Cubitron  имеют встроенные микроизломы, которые обеспечивают восстановление острых краев минерала во время использования Обычные кристаллы в скором времени сглаживаются или катастрофически разрушаются

13.  острее  прочнее  высокая износостойкость  высокая скорость обработки  значительно меньше нагрев обрабатываемого материала Минерал Cubitron™:

14. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0% 20% 40% 60% 80% 100% 120% Cubitron Alumina Zirconia Aluminium Oxide Total stock removal Шлифовальные циклы Проведенные испытания показали, что при обработке инструментальной стали, абразивы с минералом Cubitron продолжают работать, даже после того как остальные уже давно износились . Удаление материала за цикл

15. Правильное решение любых поставленных задач Минерал Cubitron™: Оксид Алюминия : Карбид кремния : Основа Полиэфирная ткань : ( Все абразивы на полиэфирной основе могут использоваться с водой ) Очень гибкая : Гибкая : Жесткая : Очень жесткая : Покрытие Открытое t: Закрытое : Добавки Смазка : Связка Синтетическая смола : Максимальная ширина (mm) Цвет Плотность CU AO SC XE, XF, YF, YN J JE X YF OP CL GA R

16. Ленты Cubitron™ серии 9 К о д 3M 907E 3M 961F 3M 963F 3M 967F 3M 977F Правильное решение любых поставленных задач CU CU CU CU CU JF YF Flex YF YF YF CL CL CL CL CL GA - - GA GA R R R R R Минерал Основа Покрытие Добавка Связка

17. 24 36 40 50 60 80 100 120 150 180 220 240 3M 907E 3M 961F 3M 963F 3M 967F 3M 977F Правильное решение любых поставленных задач Ленты Cubitron™ серии 9 К о д Зернистоть Грубая шлифование Шлифование Полировка Чем мельче зерно тем более гибкий материал

18. Ленты Cubitron™ серии 7 Правильное решение любых поставленных задач К о д 3M 707E 3M 747D 3M 777F CU CU CU JF X YF CL CL CL GA GA GA R R R Минерал Основа Покрытие Добавки Связка

19. 24 36 40 50 60 80 100 120 150 180 220 240 3M 707E 3M 747D 3M 777F Зернистость Грубое шлифование Шлифование Полировка Чем мельче зерно тем более гибкий материал Правильное решение любых поставленных задач Ленты Cubitron™ серии 7 К о д

20. Выбор абразива : Шлифование Металл Нержавеющая сталь Никелевый сплав Углеродистая сталь Алюминий Титан 3M 977F 3M 977F 3M 961F 3M 963F 3M 967F 3M 977F 3M 977F 3M 961F 3M 963F 3M 967F 3M 977F 3M 777F 3M 777F 3M 571F 3M 963F Система быстрой шлифовки Backstand С охлаждением, Бесцентровая Мини шлифлента

23. Temperature Reduction

24. autom. backstand 29 m/s belt speed plunge grinding (bars 2,2x2,2 cm²) 3 mm/plunge contact wheel 65 Sh A; 2:1 80N force flexible products on stainless steel - 3M vs. competition; grit 80, 80 N force - key points: - at medium pressures 3M 707F/3M 907F are superior to competition: more stock removal and faster cut - 3M 907F technically the very best

25. Идеальный контактный шкив для грубой шлифовки Диаметр : small diameter 50mm for smaller scratches Жесткость : 70-90 ед. по шору A Насечки : 1:2 Угол насечек : 75 O Эластичность : высокая например полиуретан

26. Effect of belt speed on cut The higher the belt speed the higher the rate of cut. This is due to the fact that as the belt speed increases, more cutting edges are presented to the workpiece. High Rate of Cut Low Low Belt Speed High

27. Оптимальная скорость ленты для шлифования Металл : Алюминий Углеродистая сталь Никелевый сплав Нержавеющая сталь Титан Optimum belt speed: 20 -25 m/sec 20 - 25 m/sec 25 - 35 m/sec 25 - 35 m/sec 10 - 15 m/sec

28. Effect of contact wheel area on pressure  The amount of pressure exerted against a workpiece will affect the rate of cut & belt life   The higher the unit pressure, the greater the stock removal Contact Area Plain Standard Scoop “ Serr-x” Groove to Land Ratio 1:1 3:1 4:1

32. Trizact™ Structured Abrasives: Nothing outlasts the pyramids

33. Trizact™ Structured Abrasives life and finish compared to conventional abrasives 15 25 Parts Produced Surface Finish 20 10 5 1 0,40 0,45 0,50 0,55 One belt Belt 1 Belt 2 Belt 3 Belt 4 Belt 5 Coated Abrasive P400 Trizact A45

34. Trizact A45 Coated Abrasive P400 Total parts produced with one belt Trizact™ Structured Abrasives: Nothing outlasts the pyramids

37. Trizact™ Structured Abrasives - Designed to save process costs by reducing the:  number of operations in a finishing process  downtime for changing belts  number of rejects  pressure required  operator fatigue  time for subsequent polishing, cleaning and plating operations

38. Trizact™ Structured Abrasive Belts Product Code 3M 237AA 3M 307EA 3M 407EA 3M 243WA 3M 366FA AO AO SC AO M X JE J X X 660 660 660 660 1,320 Whatever the application, we have the best abrasive solution Mineral Backing Max. Width mm

39. Grade Comparison TRIZACT™ STRUCTURED ABRASIVES AVERAGE MINERAL PARTICLES SIZE (mm) FEPA P EQUIVALENT GRITS A6 A16 A20 A30 A40 A45 A60 A65 A80 A90 A100 A110 A130 A160 6 16 20 25 30 34 45 50 60 65 70 78 95 120 - 15 22 26 30 35 46 52 58 66 66 78 100 120 P2000 P1200 P1000 P600 P500 P400 P320 P280 P240 P220 P220 P180 P150 P120 Trizact™ Structured Abrasive

40. A160 A130 A110 A100 A90 A80 A65 A60 A45 A40 A30 A20 A16 A6 3M 237AA 3M 307EA 3M 407EA 3M 243WA 3M 366FA Grade Range Product Code Whatever the application, we have the best abrasive solution Trizact™ Structured Abrasive Belts

41. Product Selector: Refining Metal Stainless Steel Nickel Alloy Carbon Steel Aluminium Titanium 3M 237AA 3M 307EA 3M 907E 3M 977F Robot Backstand Wet Centreless Filebelt 3M 237AA 3M 307EA 3M 907E 3M 977F 3M 243WA 3M 366FA 3M 977F 3M 777F 3M 707E 3M 237AA 3M 307EA 3M 907E 3M 961F 3M 217EA 3M 227AA 3M 963F 3M 407EA 3M 407EA 3M 217EA 3M 227AA 3M 963F 3M 961F 3M 237AA 3M 307EA 3M 907E 3M 243WA 3M 366FA 3M 571F 3M 777F 3M 707E

42. Ideal Contact Wheel for Refining Diameter: medium diameter 200mm Hardness: medium 40 - 65 shore A Serration: 1:1 Land to groove ratio Serration Angle: 45 O Elasticity: medium e.g. rubber

43.  reduces total process costs  releases capacity  reduces rejects  reduces rework  saves labour costs  use the 3M Abrasive Process Cost Spreadsheet to calculate the true cost of your finishing process Factors Affecting: Refining Optimising the application process and selecting the right abrasives:

44. Coolants and Lubricants: Wate r (rust inhibitor) is the most effective coolant Mineral Oil is the best for grinding steel and to prevent discolouration on non ferrous alloys Soluble Oil improves the cutting rate on most metals and is less flammable Grease reduces loading of softer metals and improves surface finish

45. Surface Roughness The following table gives the average roughness in micrometer generated by each Trizact™ Structured Abrasive grade on various metals.

46. Ra micron Roughness Ra values may vary within a plus or minus 20% range depending on working conditions Hard Chrome Plating Tempered Stainless Steel Tool Steel Titanium Stainless Steel 304 Carbon Steel Brass Copper Nickel Aluminium A110 0.55 0.58 0.55 0.90 1.10 1.25 1.40 1.45 1.30 1.60 A100 0.50 0.53 0.53 0.65 1.00 1.10 1.20 1.25 1.15 1.40 A90 0.48 0.50 0.51 0.60 0.92 1.00 1.05 1.10 1.10 1.30 A80 0.45 0.47 0.50 0.50 0.85 0.90 0.95 0.98 1.00 1.20 A65 0.40 0.42 0.45 0.45 0.70 0.78 0.80 0.85 0.80 1.10 A60 0.34 0.36 0.40 0.40 0.60 0.70 0.75 0.80 0.65 1.00 A45 0.25 0.27 0.30 0.30 0.45 0.48 0.55 0.59 0.55 0.90 A30 0.15 0.17 0.20 0.25 0.29 0.35 0.38 0.39 0.40 0.65 A16 0.08 0.08 0.10 0.18 0.15 0.16 0.22 0.24 0.20 0.40 A6 0.03 0.04 0.04 0.09 0.06 0.08 0.09 0.10 0.12 0.30 The above values have been obtained statistically under the following working parameters: belt surface speed: 30 metres/second smooth rubber contact wheel: 40 shores A working pressure: 20.10 4 Pa (2 kgf/cm 2 ) feed speed: 4 metres/minute 2 passes Surface Roughness

48. Trizact Customer Test Report 3M Trizact Structured Abrasives Blade Repair Shop Turbine Blade Nimonic (harder specs) 25 x 3350 P60 Cora P120 Cora P240 or A80 X X TM 3-5 times 70 - 75 :* Acceptable finish P80 3M977F o (4.1) L : G This sequence works well on some blades (e-flexed). Trizact has opened the door at two sites. We are close to cracking all the business. A160 3M237AA Notes/Actions Results Improved Finish Reduced Production Time YES NO * YES NO Belt Life Customer Component Material Belt Size (mm) Contact Wheel Step Existing Method Parts/ Belts Trizact Parts/Belts 1 2 3 4 5 6 Mops + Polishes

49. Trizact Customer Test Report 3M Trizact Structured Abrasives UK Blade Manufacturer) Wide Chord Fan Blade Titanium 30 x 3350 Sometimes 60 o Rubber 4 : 1 - L : G GRINDING OP P100 CS 333 P150 CS 333 P100 CS 333 A110 3M407EA * NB P100 3M977F ALSO ON TEST X X 1. P100 - Removes grinding marks & defects (sometimes P80 is used if condition of blade dictates). 2. P150 Finishes the blade: Trizact belts gave up to 10 TIMES the life of the P150. (RECTIFICATION & NEW BLADE WORK) TM 6-10 x longer TM Notes/Actions Results Improved Finish Reduced Production Time YES NO YES NO Belt Life Customer Component Material Belt Size (mm) Contact Wheel FELT BOBS Step Existing Method Parts/ Belts Trizact Parts/Belts 1 2 * 3 4 5 6 Mops + Polishes

50. Trizact Customer Test Report 3M Trizact Structured Abrasives UK Blade Manufacturer Bar Blades (Various) Titanium. Steel & Heat Treated St. Slit to Various Widths) eg 25mm 100 x 1830 MACHINING STD P150 Belt (CS333 or RB406) STD P400 Belt (RB406) STD P150 Belt Trizact A45 ( 3M307EA ) * NB Cubitron on test. Results are looking v.gd X X 1. P400 RB 406 STD Belt - useage of ONE or TWO Belts per blade TM (Felt with grooves cut in ) MACHINING TM TM Av. 13 blades per belt 2. 3M 307EA Trizact A45 - Finished at average of THIRTEEN blades/belt - Across THREE types of material - VARIOUS blades TM CONSISTENT RESULTS FROM FOUR OPERATORS ~ Trizact belt DOES NOT cut into RAD’s Instead it blends in and leaves NO marks. RB406 Belt - edge CUTS INTO radiuses. TM Notes/Actions Results Improved Finish Reduced Production Time YES NO YES NO Belt Life Customer Component Material Belt Size (mm) Contact Wheel Medium Hard Step Existing Method Parts/ Belts Trizact Parts/Belts 1 2 * 3 4 5 6 Mops + Polishes

51. Trizact Customer Test Report 3M Trizact Structured Abrasives Metal Finisher Various Mild Steel. Stainless Steel 75 x 1525 P120 P180 P240 A65 A30 Sizal + Compo Bright Buff X X TM 3-4 times Air Flow (Cotton) P320 P400 Sizal Buff : Trizact belts lasted 3 - 4 times longer than Sia. Also 5 steps reduced to 3. A better finish was achieved with less operator effort. Much easier to buff up. P120 TM Notes/Actions Results Improved Finish Reduced Production Time YES NO YES NO Belt Life Customer Component Material Belt Size (mm) Contact Wheel Step Existing Method Parts/ Belts Trizact Parts/Belts 1 2 3 4 5 6 Mops + Polishes

52. Trizact Customer Test Report 3M Trizact Structured Abrasives Dished End Manufacturer Dished End Stainless Steel 60 x 2250 (Farros Blatter m/c) P60 = 2.8Ra P80 New P80 Used A160 1.2-1.4 Ra X X TM 2 x 45 Shore Rubber 2 : 1 L : G P120 Scotch-Brite TM SCB P60 o A45 0.4-0.7 Ra * reduction time 15-35 mins depending upon start time. 2 dished ends finished with A160. A45 Trizact 237A Belt. NB Trizact belts were reversed after first dished end. TM TM Notes/Actions Results Improved Finish Reduced Production Time YES NO YES* NO Belt Life Customer Component Material Belt Size (mm) Contact Wheel Step Existing Method Parts/ Belts Trizact Parts/Belts 1 2 3 4 5 6 Mops + Polishes

54. Scotch-Brite™ products: the brighter choice for surface conditioning Three Dimensional Open Web Resin Abrasive Fibre

55. Scotch-Brite™ products: the brighter choice for surface conditioning Spring Action Abrasive Particles Work Surface

56. Scotch-Brite™ surface conditioning products:  last longer  give consistent results  cut production costs  reduce waste and reworking

58. Scotch-Brite™ Surface Conditioning Belts Product Code SE-BS SC-BS SC-BS SC-BS AO AO AO AO Brown/Blue Brown Maroon Blue Whatever the application, we have the best abrasive solution Mineral Colour

59. Extra Coarse Coarse Medium Very Fine SE-BS SC-BS SC-BS SC-BS Grade Range Whatever the application, we have the best abrasive solution Scotch-Brite™ Surface Conditioning Belts Product Code

60. Scotch-Brite™ Unitised Wheels Product Code XL-UW S FN XL-UW A MED XL-UW A MED XL-UW A FN XL-UW A MED XL-UW A CRS SC AO AO AO AO AO Grey/Purple Grey/Black Tan/Red Tan/Blue Tan/Red Tan/Red 2 2 6 6 8 8 Whatever the application, we have the best abrasive solution Mineral Colour Density

61. Coarse Medium Fine XL-UW 2S XL-UW 2A XL-UW 6A XL-UW 6A XL-UW 8A XL-UW 8A Grade Range Product Code Scotch-Brite™ Unitised Wheels Whatever the application, we have the best abrasive solution

62. Product Selector: Finishing & Surface Conditioning Metal Stainless Steel Nickel Alloy Carbon Steel Aluminium Titanium 3M 237AA 3M 307EA 3M 907E 3M 977F XL-WL Robot Backstand Wet Centreless Filebelt 3M 237AA 3M 307EA 3M 977F 3M 907E SC-BL 3M 243WA 3M 366FA SC-BS 3M 407EA 3M 307EA 3M 237AA 3M 307EA 3M 907E XL-WL 3M 407EA 3M 307EA SC-BL 3M 977F 3M 907E 3M 237AA 3M 307EA 3M 977F 3M 907E SC-BL 3M 243WA 3M 366FA SC-BS SC-BS

63. Ideal Contact Wheel for Finishing Diameter: large diameter 300mm for longer scratches Hardness: soft 20-35 shore A Serration: plain Land to groove ratio Serration Angle: 15 O Elasticity: low e.g. cotton felt

64.  Belt Speed Belt speed affects the surface finish.  Contact Wheel Hardness The softer the contact wheel, the finer the finish.  Contact Wheel Diameter With all things being equal, the larger diameter contact wheel will produce the finer finish. Factors Affecting: Finishing & Surface Conditioning The quality of the surface finish is influenced by a variety of factors as indicated below:

65. DEBURRING AND FINISHING WHEELS Finishing Wheel (Blue Label) Deburring Wheel (Red Label) FS-WL DB-WL

68. Surface finished with a Scotchbrite TM Product Surface finished with a conventional abrasive Surface Finishes

69. Deburring with Wire Brush Original Burr Deburring with Scotch-Brite TM Wheel Deburring