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Connected Products for
the Industrial World
By leveraging product-centric connected ecosystems,
manufacturers can create new and more effective business
models, advance operational excellence, and design and
develop better products and services that align with customer
needs and preferences.
2 KEEP CHALLENGING August 2015
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 3
Executive Summary
The Internet of Things (IoT) is getting a lot of attention from the industrial sector,
particularly with advances in information and communications technology (ICT),
the cross-pollination of talent in business, IT and consulting across industry
sectors, and the growth of the knowledge economy. Devices instrumented to
collect and transmit intelligence on user behavior and environmental conditions
over IP networks have created vast opportunities to build connected ecosystems
surrounding industrial products.
BasedonarecentstudybyCognizant’sCenterfortheFutureofWork,thebusiness-
to-business industrial equipment space is among the most active areas for smart
product development, with 58% of respondents saying their companies are
already developing products. Smart packaging and consumer home devices are
next, at 57% and 40%, respectively.
1
Multiple industries are adopting different
forms of connected solutions, with varying degrees of success. Although the
opportunities and risks of these solutions are unique to each industry’s priorities
and the business context, common underlying elements run across all of these
connected initiatives.
This white paper explores the opportunities and challenges for organizations that
want to adopt product-centric ecosystems, or what we call connected ecosystems.
These ecosystems create business value by leveraging data value chains built
around the concept of Code Halo™ thinking.
2
In this context, meaning is derived
and applied from the intersection of data generated by smart products, devices,
processes, organizations, employees and consumers. Although this whitepaper is
aimedatindustrialapplicationsincoresectorssuchasmanufacturingandutilities,
it also illustrates examples covering the industrial and consumer segments.
4 KEEP CHALLENGING August 2015
Connected Ecosystems and Products
Technology is driving change, as seen in the areas of sensorization,3
power
management, connectivity, computing and interactive technologies (including visu-
alization). Most connected ecosystems consist of four major elements (see Figure 1):
•	 Hardware: Hardware includes any device or system with some behavioral func-
tionality and the ability to generate and transmit data. If the device is incapable
of communicating, capabilities must be added to permit it to share data within
a connected ecosystem. A low-power industrial motor with no local computing
or communication capability is an example of a passive device that can become
active (or smart) with the addition of a vibration-monitoring sensor with the
ability to transmit data. At a broad level, the degree of device “smartness” is
dependent on its sensory, data gathering, storage, local computing, decision-
making and interaction capabilities. The best example of active hardware is the
smartphone, with its built-in computing and communication capabilities, which
can quickly be onboarded to an IP network.
Depending on the context, a device or product could be a sensor, a piece of heavy
equipment or machinery, or a car (see Figure 2, next page).
Hardware
Consumer
Data Management
• Ability to manage 360-degree
view of data
• In-memory databases
• Improved storage capacity
• Ever-reducing chip sizes
Traditional + Big Data
Network
• Pervasive connectivity
• Lightweight protocols
• Interoperability
• Security mechanisms Wired + Wireless
Industrial
Intelligence & Interaction
• Evolving analytics tools ecosystem
• Improvements in computing
• Multi-echelon intelligence
• Advanced interactive technologies
Central/Distributed
Interaction
ADVANCEMENTS
• Advancement in material sciences
• Miniaturization
• Reduced cost of embedded products
• Reduced form factor
• Better power management
Anatomy of a Connected Ecosystem
Figure 1
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 5
•	 Network: Networks are pervasive, thanks to ever increasing advances in
hardware footprint, open standards, interoperability and available bandwidth.
Many wireless networks, such as 802.11, Bluetooth and Zigbee, are available in
the consumer space, whereas commercial enterprises rely primarily on wired
networks, such as Modbus, FFB,4
and HART.5
Over the last decade, industrial
organizations have begun moving away from wired networks to reduce the miles
of wires running across their plants, as well as ease of installation and mainte-
nance. The industrial world was the first to embrace the machine-to-machine
(M2M) phenomenon decades ago, and today’s IoT is a consumerized version of
that. The scalability of a connected ecosystem within an enterprise and across an
ecosystem is dependent on the network and data management strategy.
•	 Data management: Industrial companies have a long history of managing
machine data related to their people (usage), processes and products. The pro-
liferation of IT systems is generating a huge repository of data, with multiple
software applications creating data silos on the back end. Many companies are
now trying to create connections between these silos to reflect the single version
of a “true” state. There is also a movement away from traditional relational
databases to big data-oriented and in-memory databases to store, analyze
and make meaning of various data types (structured, unstructured and semi-
structured). Consumers also struggle to manage their personal data in their
Industrial: A B2B segment that
includes devices in both industrial and
business environments. Examples
include a pressure sensor, a turbine or
a packaging machine.
Consumer: A B2C segment, with
devices in the consumer space,
such as smartphones, cars,
washing machines, televisions.
Sensor Enablement
Analog, digital temp,
pressure, motion, etc.
Device Connectivity
Wireless (ZigBee,
Bluetooth),
wired (ModBus,
CanBus)
Device Management
Hardware, firmware,
diagnostics
Intelligence &
Decision-Making
Local rules processing
Behavioral
Modeling
DEVICE
Social: A consumer-to-consumer (C2C)
segment, in which products are being
developed and consumed by consum-
ers only. Examples include 3-D printed
and crowdsourced products.
DEVICE CONTEXT
INDUSTRIAL
CONSUMER
SOCIAL
The Broad Swath of Smart Hardware
Figure 2
6 KEEP CHALLENGING August 2015
everyday lives (digital images, music, application software, etc.). With the advent
of the smart product economy, businesses must develop the ability to manage
the scale and security of data. Both in the consumer and industrial contexts, the
data management strategy will dictate the success of a connected ecosystem.
•	 Intelligence and user interaction: Visualization is the first stage of contextual-
ized intelligence, while artificial intelligence-based decision systems are the last.
Multiple software applications are available to address the needs of both visual-
ization and business intelligence. Analytical and statistical tools such as R, Matlab,
SPSS and SAS are commonly used for simulation, modeling and optimization,
and for creating algorithms to address different types of intelligence require-
ments, but no single tool is a fit across different business contexts. The challenge
lies in selecting the right tools or creating an overarching tools ecosystem with
common data access and integration layers. Such solutions are evolving, as orga-
nizations establish dedicated data labs to generate insights into their business,
ranging from product design and manufacturing to after-sales services.
Device Code Halos and the Four
Dimensions of Business Value
Across industries, the lifecycles of products, manu-
facturing assets and fulfillment are tightly coupled,
generating various forms of data when active (smart)
devices across these lifecycles interact within a
connected ecosystem. Such data typically contains
a multitude of information regarding product design,
process, usage, operating environment, mainte-
nance history and customer preferences, along with
resource consumption. We call this swirling field of
data (real-time or historical) a device Code Halo.
With devices at the center of the connected
ecosystems, the resulting Code Halos act as the seeds
of the data value chain (DVC). A connected ecosystem
based on smartly designed DVCs can help businesses
derive value along four dimensions (see Figure 3):
Operational Improvement
Operational improvement — one of the most common
value dimensions — includes opportunities that
address the traditional goals of cheaper, better and
faster, with the objective of creating highly efficient
operations and processes. Large distributed-asset-
based industries, such as rail and utilities, are moving
toward integrated proactive asset management
frameworks, making use of the enhanced capabili-
ties of networking and centralized data processing. A
better understanding of asset condition and deterio-
ration, using both historical and operational data, will
bolster more proactive and predictive asset mainte-
nance and renewal, compared with today’s reactive/
fixed approach.
1
2
3
4
Operational Improvements
Addressing challenges in opera-
tions and processes faced in the
value chain, from product design
to delivery.
Product Innovation
Improvements in the design of
existing products and the creation
of new ones.
Customer Experience
(Product & Services)
Initiatives to provide personalized
experience to the customer for
both products and services.
New Business Models
Servitization of the existing
portfolio by leveraging
the connected ecosystem.
The Four Dimensions
of Business Value
Figure 3
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 7
In cold chain logistics, several factors — such as ambient conditions, product
metabolism and driving behavior (door opening/closing patterns, harsh driving),
controller tuning, loading conditions and vehicle health index — have a significant
impact on operational expenditures (e.g., fuel and maintenance), quality (e.g., tem-
perature variance) and service (e.g., SLA, quality on arrival). Such vehicles with
“digital” reefers (refrigeration unit) act as nodes on a network and help achieve fleet
and workforce effectiveness.
Other areas, such as facility management and infrastructure businesses (e.g.,
airports), are examining holistic ways to reduce operational costs beyond complying
with green regulations (noise, energy and carbon footprint) by optimizing around
processes and systems halos. To create an enhanced ecosystem, such solutions
must also extend data from external climatic conditions, internal ambient conditions,
available headroom, passenger preferences (through personal Code Halos) and
asset health and usage patterns.
Industrial OEMs are installing sensing gear to monitor the installed base of
equipment and maximize return on assets (RoA) by developing remote service
monitoring frameworks that overlay a set of monitoring, analytical and interven-
tion services. Such solutions enhance the serviceability and reliability of industrial
equipment, while reducing the total cost of ownership (TCO) of the assets.
Quick Take
Applying Code Halo Thinking to Oil
Exploration
We recently helped an oil and gas major improve its drilling
system. The improved system has enhanced drilling efficiency,
and reduced tool downtime by monitoring vibrations of the tool
string, and predicting failure of the drilling motor.
The system consumes surface data to analyze downhole perfor-
mance and develop a dynamic model to identify and segregate
harsh drilling spots. The system leverages data generated by
the interaction of the drilling system, drilling operator and
drilling column. The model takes into account drilling torque,
rotation per minute (RPM), differential pressure, hydrostatic
pressure, weight on bit (WoB), length of the drilling strings and
resonance frequency, among other factors to support smarter
operator decisions
As a result, the client expects to reduce drilling time by 5%,
totalling $1 million per year in savings per rig.
8 KEEP CHALLENGING August 2015
Product Innovation
Capturing the voice of customers and businesses across the product lifecycle
can substantially help improve product design and performance. Companies can
enhance existing product designs by including or removing specific features,
tweaking designs if they can understand usage patterns, perform parts rationaliza-
tion and predict performance, etc.
Product Code Halos can help detect failure patterns at an early stage. Data-driven
models can predict the likelihood of component or product failure by capturing per-
formance degradation over time. Further, equipment manufacturers can track per-
formance of their installed products to develop meaningful insights about product
performance and failure events, leading to improved product design.
Pharmaceuticals companies are exploring frameworks that define the optimal
manufacturing process for new products (golden recipes, SOPs) by integrating data
from different phases, such as R&D, engineering, manufacturing and maintenance
to boost new product success. The objective is to analyze data to predict yield,
quality, deviation and process reliability to achieve seamless commercialization of
a drug or active product ingredient.
Customer Experience
Customer preference and personalization is becoming pivotal to market differ-
entiation and business success. From customized cars to customized healthcare,
businesses are leveraging technology to offer personalized products and services
to new-age demanding customers.
Creating a Personalized Car Experience
We are working with an auto OEM to develop a connected services
platform program that maps geographic requirements for model-
specific car features, drawing from more than 25 data sources.
This is critical because various nations have different regulatory
requirements. For example, Europe’s eCall, Russia’s ERA-GLONASS
and Brazil’s SIMRAV are among the regulations that require
vehicles to be fitted with emergency driver assistance systems.
Brazil’s Contran 245 mandate aims to reduce rampant vehicle
theft by requiring all vehicles to be fitted with a global position-
ing system. Other geography-specific features include teen driver
monitoring, visual and audio warnings, etc.
Quick Take
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 9
Auto OEMs are exploring ways to differentiate brands by creating mashups of data
from vehicle and infotainment, enterprise and social content to create uniquely
personalized customer experiences. Retailers and other businesses in the fashion
industry are among the earliest adopters of this approach, with certain customers
showing interest in creating their own apparel, as well as designing their own
shoes and accessories. Some retailers offer enhanced experiences that include
personalized advertising based on customer profiles and the products they are
looking at.
This type of customer engagement can be created by using a variety of digital
layouts, such as display boards, kiosks and smartphones. Brand owners can
monitor retail chain traffic using cameras and motion sensors to collect demo-
graphic information and dwelling time in various parts of the store to optimize
product placement and stocking patterns.
New Business Models
This dimension refers to “servitization”6
oppor-
tunities and new business models based on
connected products, in which businesses
create knowledge-based service offerings
around their existing product portfolio.
Fast-moving consumer goods (FMCG)
companies are exploring the ability to
exchange data with smart vending machines
fitted with embedded sensors that can com-
municate using 2G/3G/LTE networks (in turn
creating new revenue streams for telcos)
to supplement their existing revenues from
the vending network. These companies also expect to earn additional revenues
through digital signage and third-party coupons/vouchers. Smart machines can
exchange vending Code Halos in real-time, including the number and type of drinks
consumed, machine health, ambient conditions and heat leakage. Stakeholders
can develop meaningful insights from the machine operations, demand patterns
and impact of promotional campaigns. A proactive maintenance and spare parts
strategy could be effectively woven around an integrated network of devices.
Additionally, taxi cab businesses are leveraging dynamic pricing models to
maximize profits and improve operational efficiency (e.g., vehicle utilization). This
has been enabled by creating an ecosystem of devices and optimizing supply-
demand dynamics.
Smart metering in the utilities industry is another example where billing can be
optimized by evaluating usage patterns. Insurers are also experimenting with
usage-based insurance (UBI), configuring insurance premiums based on users’
driving patterns (personal Code Halo) and data collected from the automobile’s
telematics device. Popular UBI products, such as “manage how you drive” (MHYD)
and “pay as you drive” (PAYD), allow insurance companies to offer discounts to
customers based on their driving behaviors. Companies offer discounts of up to
30% based on driving behaviors, and customers can save 10% to 15% on their
premiums.7
MetroMile,8
a U.S.-based car insurance company, charges customers for
the actual miles driven, offering scalable pricing for both high- and low-frequency
drivers.
Smart machines can exchange
vending Code Halos in real-
time, including the number
and type of drinks consumed,
machine health, ambient
conditions and heat leakage.
10 KEEP CHALLENGING August 2015
Challenges with Connected Ecosystems
All four of these dimensions present their fair share of challenges. Figure 4 maps
the most common challenges faced while exploring the opportunities available to a
given business value dimension, along with their severity.
Entitlement Management: Who Owns What?
A connected ecosystem creates a data value chain between a device and the intel-
ligent system. An entity (i.e., a company or individual) can own either a part or
the entirety of the DVC, depending on ecosystem factors such as the stakeholders,
business value and technology involved. A wearable device connected to an athlete
to monitor key parameters such as sweat and heartbeat is an example of a DVC
owned by an individual, who can determine what data to transmit, the transmis-
sion network (depending on the device), where to store the data and what kind of
decisions to be made.
Not all consumer-oriented ecosystems provide full control of the DVC to the end
customer. For example, in the communications space, multiple stakeholders, such as
smartphone manufacturers and app developers, own most of the DVC. These stake-
holders also own the data management (gathered from thousands of devices sold),
and sometimes even have control over what data needs to be gathered from the
phone (ideally with the consumer’s consent), and generate intelligence based on
the gathered data. In contrast, a telecom carrier owns the network infrastructure,
along with data around network statistics, usage, diagnostics, etc.
A similar example is that of a “connected” vehicle, where an OEM manufacturers
the device (a car), and telecom carriers and app developers capture most of the
Connected Ecosystems: Opportunities, Challenges
Figure 4
New
Business
Model
Operational
Improvement
Customer
Experience
Product
Innovation
Creation of new knowledge-
based service lines and new
business models.
Business process improvement
to reduce the cost of creating
and serving offerings.
Customized products and
services to command premium
pricing and brand loyalty.
Capturing VOCs across the
product value chain to
improve/introduce features.
DIMENSIONS CHALLENGES
Challenge severity
Data
Entitlement
Monetization
Strategy
Security
& Privacy
Technology
Selection
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 11
user’s data, as well as manage it. Although auto OEMs see value in the captured
data, they don’t necessarily own the data. However, applications based on data
mashups from diverse sources can help auto OEMs create brand differentiation by
applying advanced analytics.
Market segmentation mapped to demographic needs can become the basis for
deciding on a new feature introduction program. However, data ownership coupled
with customer reluctance to pay an additional premium for these digital features
has stifled the potential of what can be achieved in terms of consumer profiling
and catering to the specifics. (To learn more, read our white papers “Exploring the
Connected Car” and “The New Auto Insurance Ecosystem: Telematics, Mobility and
the Connected Car.”)
For industrial applications, examples of partial
or full ownership of DVCs are emerging, in
which a machine or device is already installed at
a customer’s premises and functions in tandem
with upstream and downstream processes and
systems.
Industrial customers maintain strict control
over the data leaving their ecosystems, whether
it’s device data, process data or product
data, and they have varied requirements
for governance and security compliance. For example, a process control system
(provided by a third-party vendor) running in a refinery is a smart device that can
communicate on a network and make real-time decisions. The program running on
the control system (CS) is specific to the process and has a certain IP attached to it.
Thus, the CS handles both product and process data. Essentially, the refinery owns
the process data, the network and the data management, and it makes business
decisions based on the data. The CS vendor can plug into the refinery’s network
(not the plant network) and gather specific data to analyze the performance of the
CS (i.e., product data). The vendor can have limited access to the DVC.
Ownership of the DVC is a function of many parameters. Because ecosystem
designers must manage the entitlement of the data, ecosystem integration is key,
especially to create new business models and enhance the customer experience.
Monetization Strategy: Business Lags Behind the Technology
This is the most puzzling piece of the entire connected story. Technology advance-
ments have led to a plethora of devices, networks, data management systems
and software applications, creating opportunities for device interaction of many
types. As a result, businesses are looking to generate value from different interac-
tions, such as how a driver drives a vehicle, how a machinist uses a machine, how
a reefer’s performance impacts packaged product metabolism, etc. But imagine if
your microwave and refrigerator were sensorized, onboarded to a network and able
to speak with one another; should a customer pay more for these products, and if
so, how much more? Just two intelligent devices talking to each other is not enough
— context and understanding of customer value is key.
Industrial businesses are complementing their existing product portfolios with
solutions and services to generate greater value. As Figure 5 (next page) shows,
adoption of a connected ecosystem varies depending on where the products fit in
the product/services continuum. Leveraging a connected ecosystem to monetize
services and create new business models is especially challenging for the businesses
positioned on the extreme left of the product/service continuum. The movement
Just two intelligent devices
talking to each other is
not enough — context and
understanding of customer
value is key.
12 KEEP CHALLENGING August 2015
toward the right side of the continuum (toward pure services) is what is known as
servitization.
Although the movement to the right is not new for many industries, connected
ecosystems have accelerated the trend. Servitization is here to stay, with new
business models evolving due to the following key factors:
•	 Opportunities for recurring revenues.
•	 Relatively low Cap-Ex.
•	 Shrinking margins for pure products.
However, it is still challenging to create new revenue models and services based on
a connected ecosystem. The reasons include:
•	 Evolving customer KPIs and needs:
>> It is difficult to make a case for tangible, sustainable advantage with the help
of a connected ecosystem. Customers are asking for specific recommenda-
tions around their businesses; mere reports and insights are not enough.
>> Customers want businesses to invest in and prove the case for connected
ecosystems. Output-based models are gaining in popularity, along with co-
investment; we see companies being willing to pay to participate in the eco-
system only if they see business value emanating from it.
•	 Lack of understanding of the product’s ecosystem in the installed base.
Product ecosystems can include both upstream and downstream processes and
systems, the environment in which the product operates, its overall impact on
the process, external factors that create process performance bottlenecks, the
workforce that manages and operates the product, the cost incurred by the cus-
tomer to procure the product, third-parties servicing the product, consumables
procured during normal operations, issues with configurations and settings, stan-
dard operating procedures followed while using the product, and the product’s
resource consumption. Gathering such data from the ecosystem is a significant
challenge, which makes the device’s “smartness” all the more critical.
Churning the Revenue Model
A connected ecosystem typically represents the following types of revenue oppor-
tunities (or a combination thereof):
PURE PRODUCTS SOLUTIONS PURE SERVICES
Industry Examples:
Component manufacturers,
textile, pulp & paper, metals
& mining, etc.
Linear margins,
commoditized products
Viable servitization zone
(for industrial segment)
Not applicable
to core industries
Non-linear margins,
differentiation via solutions
Varied, difficult to
differentiate
Industry Examples:
Automotive, consumer goods,
industrial, etc.
Industry Examples:
Engineering services,
consulting
VALUE
Rationalizing the Product/Service Continuum
Figure5
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 13
•	 Traditional product revenue: Premium pricing for the smart product.
•	 Service-based revenue: Revenue driven by services around the products and
pure services. This can include knowledge-based service revenue (advisory
services, reports, data as a service), dynamic pricing models and usage-based
models.
•	 Product usage-based/leasing models: Unit pricing (per pound, per pack, per
hour, etc.).
Designing a win-win business model requires significant collaborative efforts with
clients and business partners. Successful revenue models often involve co-invest-
ment and co-piloting with customers.
As Figure 6 reveals, the aim is to realize any of the aforementioned revenue types
by reaching the prescribed state. A major challenge is validating the customer
value proposition offered by the connected ecosystem.
Security and Privacy
The heterogeneous and dynamic nature of the connectivity required between
devices, systems and end-users gives rise to several security challenges, whether
at the device, communication protocol or application level. In the connected
car scenario, in-vehicle applications need to secure the information exchange
between ECUs/onboard/telematics devices and user devices. Around-the-vehicle
applications need to handle vehicle-to-vehicle (V2V) security, and outside-the-
vehicle applications need to handle vehicle infrastructure (V2I) security.
Defining the Revenue Model
New Product/Service Offerings
Example: A newly launched car with demographically-
specific connected features.
• Identify a business-critical
product line/plan for a new
product.
• Develop a strategy around
the data value chain and
connected ecosystem.
PLAN
• Define commercializa-
tion roadmap.
• Develop a prototype/
MVP and confirm
the enhanced value/
benefits.
PILOT
• Develop pricing & engage-
ment model (oucome-based,
usage-based, gainsharing
model etc.).
PRESCRIBE
• Proliferate the offerings.
PROLIFERATE
1
2
3
4
• On-board an anchor
customer.
• Identify a business-critical
active device/product line.
• Device and data integration.
PLAN
• Gather ecosystem data.
• Develop hypothesis.
• Conduct a pilot and confirm
the enhanced value/benefits.
PILOT
• Define commercialization
roadmap.
• Develop pricing & engage-
ment model (outcome-based,
usage-based, gainsharing
model etc.).
PRESCRIBE
• Proliferate the offerings.
PROLIFERATE
Enhancing Product/Service Offerings
Example: Monitoring an installed packaging machine
and moving to a performance-based business model.
1
2
3
4
Figure 6
14 KEEP CHALLENGING August 2015
Securing the communication at the protocol level requires that bandwidth, power
supply, processing capabilities and security features are balanced. Security and
privacy need to be addressed for all the data that is captured, stored, processed and
accessed across the technology chain and by different stakeholders. For example,
trust needs to be established for connected infrastructure components (e.g.,
resolution, authorization or certification authority) and actors within the network
(service invokers and providers), as does the accountability for actions performed
through the connected network and privacy for data handled by the infrastructure.
Governance, risk and compliance policies help businesses use appropriate
frameworks to identify risk, assess vulnerabilities, design and implement controls,
manage incidents and design forensic measures across the technology chain.
Additionally, the management of residual risk, testing and updates form essential
processes that need to be followed for designing resilient and connected solutions.
Technology Selection
Technological advances ensure that information is made available within the
connected network on an anywhere/anytime basis to authorized users so that
proactive decisions and actions can be made. However, businesses are struggling
to keep pace with rapid technology change and thus want to build enterprise-wide
architectures that can handle scale, interoperability, security and obsolescence
seamlessly.
The connected network DVC primarily comprises hardware devices (sensors, con-
trollers and gateways), communication protocols, device and data management
platforms and analytical tools. Given the plethora of choices and lack of standards,
selecting and “standardizing” these elements is a significant challenge. For
example, hardware selection is based on performance and interface analysis,
depending on factors such as I/O volume, latency, local processing and storage
requirements. Communication protocols are primarily selected on the basis of
bandwidth, latency, data footprint and security requirements. The selection of
device and data management platforms depends on scalability, flexibility, ease of
device management and client-side application
support, whereas the choice of analytical tools
is driven mainly by domain considerations and
the mathematical skills required to consume
the data.
Choosing the right technology depends on
a combination of the maturity level of the
connected infrastructure, perceived customer
value and business model selected.
Going Forward
Fast-changing technology is disrupting the
industrial and consumer spaces. Customers are
now more aware and critical of the products
they use, and businesses are increasingly
aware of the opportunities posed by connected ecosystems to boost efficiencies
and establish a closer, more engaged relationship with customers and their needs.
Adopting a connected ecosystem requires significant collaboration across the orga-
nization, and because of the enterprise-wide impact, these initiatives should be
driven by executive leadership. A central, cross-functional entity should own the
connected agenda.
Choosing the right
technology depends on a
combination of the maturity
level of the connected
infrastructure, perceived
customer value and business
model selected.
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 15
Organizations must also understand the business requirements — their own KPIs
and that of their customers — the technology maturity of all ecosystem players, and
the market dynamics that define and inform the connected roadmap. In addition,
we suggest the following:
•	 Customer awareness: Businesses must generate insights around customer
processes and how their products and services are being used. For industrial
businesses, it is imperative to co-innovate with customers to realize the potential
of connected ecosystems.
•	 Dimension identification: Businesses must identify value along the four
dimensions described in this whitepaper, and extract results from at least one.
•	 Monetization: Filters must be applied to prioritize strategic initiatives that
advance the business agenda in terms of revenues and profitability.
•	 Business ecosystem creation: A winning partner ecosystem depends
on ownership of the DVC and fulfillment of required technology elements.
Onboarding the right customers and partners will be critical to success.
•	 Minimum viable product (MVP), models and culture: Businesses will need to
invest in new technologies and platforms and re-engineer current processes and
products as required by all partners in the initiative. Given the inevitable business
and operating model changes needed, a mindset shift is a must. Workforces will
be challenged to embrace new technology platforms and a digital approach to
engaging with customers and internal stakeholders.
Note: Code Halo™ is a trademark of Cognizant Technology Solutions.
16 KEEP CHALLENGING August 2015
Footnotes
1	
For more on smart products, see our white paper “The Rise of the Smart Product
Economy,” http://www.cognizant.com/InsightsWhitepapers/the-rise-of-the-smart-
product-economy-codex1249.pdf.
2	
For more on Code Halos and innovation, read “Code Rules: A Playbook for Managing
at the Crossroads,” Cognizant Technology Solutions, June 2013, http://www.
cognizant.com/Futureofwork/Documents/code-rules.pdf, and the book, “Code Halos:
How the Digital Lives of People, Things, and Organizations are Changing the Rules of
Business,” by Malcolm Frank, Paul Roehrig and Ben Pring, published by John Wiley &
Sons. April 2014, http://www.wiley.com/WileyCDA/WileyTitle/productCd-1118862074.
html.
3	
Sensorization refers to the process of adding/enabling multiple sensors within a
system/device to capture the data of interest around the device and its surroundings.
4	
FFB (Foundation Fieldbus) is is an all-digital, serial, two-way communications system
that serves as the base-level network in a plant or factory automation environment.
5	
HART (Highly Addressable Remote Transducer Protocol) is an early implementation
of Fieldbus.
6	
Servitization refers to the inclusion and delivery of a service component to the
existing product portfolio to enhance the overall value of offerings for customers.
7	
For more on this topic, see our white paper “Building a Code Halo Economy for
Insurance,” http://www.cognizant.com/InsightsWhitepapers/building-a-code-halo-
economy-for-insurance-codex1072.pdf.
8	
Ibid.
About the Authors
Vivek Diwanji is a Chief Architect with Cognizant’s Engineering and Manufacturing
Solutions business unit. He has 18-plus years of experience in applied research and
innovative solutions and has worked in various domains, such as medical devices,
automotive, process control and defense. Vivek is author of several technical pub-
lications, and his research interests include intelligent systems, AI applications,
advanced controls and optimization. He has a master’s in electrical engineering
from Tennessee Tech. Vivek can be reached at Vivek.Diwanji@cognizant.com.
Nishant Verma is a Senior Business Consultant with Cognizant’s Engineering and
Manufacturing Solutions business unit. He has nine years of experience in consulting,
engineering (EPC) and project management in the engineering and manufacturing
domain. Nishant has worked in the FMCG, heavy machinery, automotive, tire, textile,
F&B and pharmaceuticals industries, and has interest in the areas of operations
and technology. Nishant holds an M.B.A. from S.P. Jain Institute of Management &
Research, Mumbai. He can be reached at Nishant.Verma@cognizant.com.
CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 17
World Headquarters
500 Frank W. Burr Blvd.
Teaneck, NJ 07666 USA
Phone: +1 201 801 0233
Fax: +1 201 801 0243
Toll Free: +1 888 937 3277
inquiry@cognizant.com
European Headquarters
1 Kingdom Street
Paddington Central
London W2 6BD
Phone: +44 (0) 207 297 7600
Fax: +44 (0) 207 121 0102
infouk@cognizant.com
India Operations Headquarters
#5/535, Old Mahabalipuram Road
Okkiyam Pettai, Thoraipakkam
Chennai, 600 096 India
Phone: +91 (0) 44 4209 6000
Fax: +91 (0) 44 4209 6060
inquiryindia@cognizant.com
© Copyright 2015, Cognizant. All rights reserved. No part of this document may be reproduced, stored in a retrieval system, transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the express written permission from Cognizant. The information contained herein is subject to
change without notice. All other trademarks mentioned herein are the property of their respective owners.	 TL Codex 1526
About Cognizant Engineering and
Manufacturing Services
Cognizant Engineering and Manufacturing Services (EMS) ap-
plies its strong business and technology expertise across the
“design through production” lifecycle to help engineering and
manufacturing organizations refine their product vision, re-
think their product strategy and transform their operations.
With solutions and frameworks that redefine current processes
and operations, EMS acts as a strategic innovation partner that
helps these organizations improve R&D efficiency, enhance op-
erational agility and flexibility, and deliver smart products and
solutions that not only address today’s requirements but also
meet tomorrow’s needs. Learn more at www.cognizant.com/
engineering-manufacturing-solutions.
About Cognizant
Cognizant (NASDAQ: CTSH) is a leading provider of information
technology, consulting, and business process outsourcing ser-
vices, dedicated to helping the world’s leading companies build
stronger businesses. Headquartered in Teaneck, New Jersey
(U.S.), Cognizant combines a passion for client satisfaction,
technology innovation, deep industry and business process
expertise, and a global, collaborative workforce that embodies
the future of work. With over 100 development and delivery
centers worldwide and approximately 218,000 employees as of
June 30, 2015, Cognizant is a member of the NASDAQ-100, the
S&P 500, the Forbes Global 2000, and the Fortune 500 and is
ranked among the top performing and fastest growing compa-
nies in the world. Visit us online at www.cognizant.com or follow
us on Twitter: Cognizant.

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Connected Products for the Industrial World

  • 1. Connected Products for the Industrial World By leveraging product-centric connected ecosystems, manufacturers can create new and more effective business models, advance operational excellence, and design and develop better products and services that align with customer needs and preferences.
  • 2. 2 KEEP CHALLENGING August 2015
  • 3. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 3 Executive Summary The Internet of Things (IoT) is getting a lot of attention from the industrial sector, particularly with advances in information and communications technology (ICT), the cross-pollination of talent in business, IT and consulting across industry sectors, and the growth of the knowledge economy. Devices instrumented to collect and transmit intelligence on user behavior and environmental conditions over IP networks have created vast opportunities to build connected ecosystems surrounding industrial products. BasedonarecentstudybyCognizant’sCenterfortheFutureofWork,thebusiness- to-business industrial equipment space is among the most active areas for smart product development, with 58% of respondents saying their companies are already developing products. Smart packaging and consumer home devices are next, at 57% and 40%, respectively. 1 Multiple industries are adopting different forms of connected solutions, with varying degrees of success. Although the opportunities and risks of these solutions are unique to each industry’s priorities and the business context, common underlying elements run across all of these connected initiatives. This white paper explores the opportunities and challenges for organizations that want to adopt product-centric ecosystems, or what we call connected ecosystems. These ecosystems create business value by leveraging data value chains built around the concept of Code Halo™ thinking. 2 In this context, meaning is derived and applied from the intersection of data generated by smart products, devices, processes, organizations, employees and consumers. Although this whitepaper is aimedatindustrialapplicationsincoresectorssuchasmanufacturingandutilities, it also illustrates examples covering the industrial and consumer segments.
  • 4. 4 KEEP CHALLENGING August 2015 Connected Ecosystems and Products Technology is driving change, as seen in the areas of sensorization,3 power management, connectivity, computing and interactive technologies (including visu- alization). Most connected ecosystems consist of four major elements (see Figure 1): • Hardware: Hardware includes any device or system with some behavioral func- tionality and the ability to generate and transmit data. If the device is incapable of communicating, capabilities must be added to permit it to share data within a connected ecosystem. A low-power industrial motor with no local computing or communication capability is an example of a passive device that can become active (or smart) with the addition of a vibration-monitoring sensor with the ability to transmit data. At a broad level, the degree of device “smartness” is dependent on its sensory, data gathering, storage, local computing, decision- making and interaction capabilities. The best example of active hardware is the smartphone, with its built-in computing and communication capabilities, which can quickly be onboarded to an IP network. Depending on the context, a device or product could be a sensor, a piece of heavy equipment or machinery, or a car (see Figure 2, next page). Hardware Consumer Data Management • Ability to manage 360-degree view of data • In-memory databases • Improved storage capacity • Ever-reducing chip sizes Traditional + Big Data Network • Pervasive connectivity • Lightweight protocols • Interoperability • Security mechanisms Wired + Wireless Industrial Intelligence & Interaction • Evolving analytics tools ecosystem • Improvements in computing • Multi-echelon intelligence • Advanced interactive technologies Central/Distributed Interaction ADVANCEMENTS • Advancement in material sciences • Miniaturization • Reduced cost of embedded products • Reduced form factor • Better power management Anatomy of a Connected Ecosystem Figure 1
  • 5. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 5 • Network: Networks are pervasive, thanks to ever increasing advances in hardware footprint, open standards, interoperability and available bandwidth. Many wireless networks, such as 802.11, Bluetooth and Zigbee, are available in the consumer space, whereas commercial enterprises rely primarily on wired networks, such as Modbus, FFB,4 and HART.5 Over the last decade, industrial organizations have begun moving away from wired networks to reduce the miles of wires running across their plants, as well as ease of installation and mainte- nance. The industrial world was the first to embrace the machine-to-machine (M2M) phenomenon decades ago, and today’s IoT is a consumerized version of that. The scalability of a connected ecosystem within an enterprise and across an ecosystem is dependent on the network and data management strategy. • Data management: Industrial companies have a long history of managing machine data related to their people (usage), processes and products. The pro- liferation of IT systems is generating a huge repository of data, with multiple software applications creating data silos on the back end. Many companies are now trying to create connections between these silos to reflect the single version of a “true” state. There is also a movement away from traditional relational databases to big data-oriented and in-memory databases to store, analyze and make meaning of various data types (structured, unstructured and semi- structured). Consumers also struggle to manage their personal data in their Industrial: A B2B segment that includes devices in both industrial and business environments. Examples include a pressure sensor, a turbine or a packaging machine. Consumer: A B2C segment, with devices in the consumer space, such as smartphones, cars, washing machines, televisions. Sensor Enablement Analog, digital temp, pressure, motion, etc. Device Connectivity Wireless (ZigBee, Bluetooth), wired (ModBus, CanBus) Device Management Hardware, firmware, diagnostics Intelligence & Decision-Making Local rules processing Behavioral Modeling DEVICE Social: A consumer-to-consumer (C2C) segment, in which products are being developed and consumed by consum- ers only. Examples include 3-D printed and crowdsourced products. DEVICE CONTEXT INDUSTRIAL CONSUMER SOCIAL The Broad Swath of Smart Hardware Figure 2
  • 6. 6 KEEP CHALLENGING August 2015 everyday lives (digital images, music, application software, etc.). With the advent of the smart product economy, businesses must develop the ability to manage the scale and security of data. Both in the consumer and industrial contexts, the data management strategy will dictate the success of a connected ecosystem. • Intelligence and user interaction: Visualization is the first stage of contextual- ized intelligence, while artificial intelligence-based decision systems are the last. Multiple software applications are available to address the needs of both visual- ization and business intelligence. Analytical and statistical tools such as R, Matlab, SPSS and SAS are commonly used for simulation, modeling and optimization, and for creating algorithms to address different types of intelligence require- ments, but no single tool is a fit across different business contexts. The challenge lies in selecting the right tools or creating an overarching tools ecosystem with common data access and integration layers. Such solutions are evolving, as orga- nizations establish dedicated data labs to generate insights into their business, ranging from product design and manufacturing to after-sales services. Device Code Halos and the Four Dimensions of Business Value Across industries, the lifecycles of products, manu- facturing assets and fulfillment are tightly coupled, generating various forms of data when active (smart) devices across these lifecycles interact within a connected ecosystem. Such data typically contains a multitude of information regarding product design, process, usage, operating environment, mainte- nance history and customer preferences, along with resource consumption. We call this swirling field of data (real-time or historical) a device Code Halo. With devices at the center of the connected ecosystems, the resulting Code Halos act as the seeds of the data value chain (DVC). A connected ecosystem based on smartly designed DVCs can help businesses derive value along four dimensions (see Figure 3): Operational Improvement Operational improvement — one of the most common value dimensions — includes opportunities that address the traditional goals of cheaper, better and faster, with the objective of creating highly efficient operations and processes. Large distributed-asset- based industries, such as rail and utilities, are moving toward integrated proactive asset management frameworks, making use of the enhanced capabili- ties of networking and centralized data processing. A better understanding of asset condition and deterio- ration, using both historical and operational data, will bolster more proactive and predictive asset mainte- nance and renewal, compared with today’s reactive/ fixed approach. 1 2 3 4 Operational Improvements Addressing challenges in opera- tions and processes faced in the value chain, from product design to delivery. Product Innovation Improvements in the design of existing products and the creation of new ones. Customer Experience (Product & Services) Initiatives to provide personalized experience to the customer for both products and services. New Business Models Servitization of the existing portfolio by leveraging the connected ecosystem. The Four Dimensions of Business Value Figure 3
  • 7. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 7 In cold chain logistics, several factors — such as ambient conditions, product metabolism and driving behavior (door opening/closing patterns, harsh driving), controller tuning, loading conditions and vehicle health index — have a significant impact on operational expenditures (e.g., fuel and maintenance), quality (e.g., tem- perature variance) and service (e.g., SLA, quality on arrival). Such vehicles with “digital” reefers (refrigeration unit) act as nodes on a network and help achieve fleet and workforce effectiveness. Other areas, such as facility management and infrastructure businesses (e.g., airports), are examining holistic ways to reduce operational costs beyond complying with green regulations (noise, energy and carbon footprint) by optimizing around processes and systems halos. To create an enhanced ecosystem, such solutions must also extend data from external climatic conditions, internal ambient conditions, available headroom, passenger preferences (through personal Code Halos) and asset health and usage patterns. Industrial OEMs are installing sensing gear to monitor the installed base of equipment and maximize return on assets (RoA) by developing remote service monitoring frameworks that overlay a set of monitoring, analytical and interven- tion services. Such solutions enhance the serviceability and reliability of industrial equipment, while reducing the total cost of ownership (TCO) of the assets. Quick Take Applying Code Halo Thinking to Oil Exploration We recently helped an oil and gas major improve its drilling system. The improved system has enhanced drilling efficiency, and reduced tool downtime by monitoring vibrations of the tool string, and predicting failure of the drilling motor. The system consumes surface data to analyze downhole perfor- mance and develop a dynamic model to identify and segregate harsh drilling spots. The system leverages data generated by the interaction of the drilling system, drilling operator and drilling column. The model takes into account drilling torque, rotation per minute (RPM), differential pressure, hydrostatic pressure, weight on bit (WoB), length of the drilling strings and resonance frequency, among other factors to support smarter operator decisions As a result, the client expects to reduce drilling time by 5%, totalling $1 million per year in savings per rig.
  • 8. 8 KEEP CHALLENGING August 2015 Product Innovation Capturing the voice of customers and businesses across the product lifecycle can substantially help improve product design and performance. Companies can enhance existing product designs by including or removing specific features, tweaking designs if they can understand usage patterns, perform parts rationaliza- tion and predict performance, etc. Product Code Halos can help detect failure patterns at an early stage. Data-driven models can predict the likelihood of component or product failure by capturing per- formance degradation over time. Further, equipment manufacturers can track per- formance of their installed products to develop meaningful insights about product performance and failure events, leading to improved product design. Pharmaceuticals companies are exploring frameworks that define the optimal manufacturing process for new products (golden recipes, SOPs) by integrating data from different phases, such as R&D, engineering, manufacturing and maintenance to boost new product success. The objective is to analyze data to predict yield, quality, deviation and process reliability to achieve seamless commercialization of a drug or active product ingredient. Customer Experience Customer preference and personalization is becoming pivotal to market differ- entiation and business success. From customized cars to customized healthcare, businesses are leveraging technology to offer personalized products and services to new-age demanding customers. Creating a Personalized Car Experience We are working with an auto OEM to develop a connected services platform program that maps geographic requirements for model- specific car features, drawing from more than 25 data sources. This is critical because various nations have different regulatory requirements. For example, Europe’s eCall, Russia’s ERA-GLONASS and Brazil’s SIMRAV are among the regulations that require vehicles to be fitted with emergency driver assistance systems. Brazil’s Contran 245 mandate aims to reduce rampant vehicle theft by requiring all vehicles to be fitted with a global position- ing system. Other geography-specific features include teen driver monitoring, visual and audio warnings, etc. Quick Take
  • 9. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 9 Auto OEMs are exploring ways to differentiate brands by creating mashups of data from vehicle and infotainment, enterprise and social content to create uniquely personalized customer experiences. Retailers and other businesses in the fashion industry are among the earliest adopters of this approach, with certain customers showing interest in creating their own apparel, as well as designing their own shoes and accessories. Some retailers offer enhanced experiences that include personalized advertising based on customer profiles and the products they are looking at. This type of customer engagement can be created by using a variety of digital layouts, such as display boards, kiosks and smartphones. Brand owners can monitor retail chain traffic using cameras and motion sensors to collect demo- graphic information and dwelling time in various parts of the store to optimize product placement and stocking patterns. New Business Models This dimension refers to “servitization”6 oppor- tunities and new business models based on connected products, in which businesses create knowledge-based service offerings around their existing product portfolio. Fast-moving consumer goods (FMCG) companies are exploring the ability to exchange data with smart vending machines fitted with embedded sensors that can com- municate using 2G/3G/LTE networks (in turn creating new revenue streams for telcos) to supplement their existing revenues from the vending network. These companies also expect to earn additional revenues through digital signage and third-party coupons/vouchers. Smart machines can exchange vending Code Halos in real-time, including the number and type of drinks consumed, machine health, ambient conditions and heat leakage. Stakeholders can develop meaningful insights from the machine operations, demand patterns and impact of promotional campaigns. A proactive maintenance and spare parts strategy could be effectively woven around an integrated network of devices. Additionally, taxi cab businesses are leveraging dynamic pricing models to maximize profits and improve operational efficiency (e.g., vehicle utilization). This has been enabled by creating an ecosystem of devices and optimizing supply- demand dynamics. Smart metering in the utilities industry is another example where billing can be optimized by evaluating usage patterns. Insurers are also experimenting with usage-based insurance (UBI), configuring insurance premiums based on users’ driving patterns (personal Code Halo) and data collected from the automobile’s telematics device. Popular UBI products, such as “manage how you drive” (MHYD) and “pay as you drive” (PAYD), allow insurance companies to offer discounts to customers based on their driving behaviors. Companies offer discounts of up to 30% based on driving behaviors, and customers can save 10% to 15% on their premiums.7 MetroMile,8 a U.S.-based car insurance company, charges customers for the actual miles driven, offering scalable pricing for both high- and low-frequency drivers. Smart machines can exchange vending Code Halos in real- time, including the number and type of drinks consumed, machine health, ambient conditions and heat leakage.
  • 10. 10 KEEP CHALLENGING August 2015 Challenges with Connected Ecosystems All four of these dimensions present their fair share of challenges. Figure 4 maps the most common challenges faced while exploring the opportunities available to a given business value dimension, along with their severity. Entitlement Management: Who Owns What? A connected ecosystem creates a data value chain between a device and the intel- ligent system. An entity (i.e., a company or individual) can own either a part or the entirety of the DVC, depending on ecosystem factors such as the stakeholders, business value and technology involved. A wearable device connected to an athlete to monitor key parameters such as sweat and heartbeat is an example of a DVC owned by an individual, who can determine what data to transmit, the transmis- sion network (depending on the device), where to store the data and what kind of decisions to be made. Not all consumer-oriented ecosystems provide full control of the DVC to the end customer. For example, in the communications space, multiple stakeholders, such as smartphone manufacturers and app developers, own most of the DVC. These stake- holders also own the data management (gathered from thousands of devices sold), and sometimes even have control over what data needs to be gathered from the phone (ideally with the consumer’s consent), and generate intelligence based on the gathered data. In contrast, a telecom carrier owns the network infrastructure, along with data around network statistics, usage, diagnostics, etc. A similar example is that of a “connected” vehicle, where an OEM manufacturers the device (a car), and telecom carriers and app developers capture most of the Connected Ecosystems: Opportunities, Challenges Figure 4 New Business Model Operational Improvement Customer Experience Product Innovation Creation of new knowledge- based service lines and new business models. Business process improvement to reduce the cost of creating and serving offerings. Customized products and services to command premium pricing and brand loyalty. Capturing VOCs across the product value chain to improve/introduce features. DIMENSIONS CHALLENGES Challenge severity Data Entitlement Monetization Strategy Security & Privacy Technology Selection
  • 11. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 11 user’s data, as well as manage it. Although auto OEMs see value in the captured data, they don’t necessarily own the data. However, applications based on data mashups from diverse sources can help auto OEMs create brand differentiation by applying advanced analytics. Market segmentation mapped to demographic needs can become the basis for deciding on a new feature introduction program. However, data ownership coupled with customer reluctance to pay an additional premium for these digital features has stifled the potential of what can be achieved in terms of consumer profiling and catering to the specifics. (To learn more, read our white papers “Exploring the Connected Car” and “The New Auto Insurance Ecosystem: Telematics, Mobility and the Connected Car.”) For industrial applications, examples of partial or full ownership of DVCs are emerging, in which a machine or device is already installed at a customer’s premises and functions in tandem with upstream and downstream processes and systems. Industrial customers maintain strict control over the data leaving their ecosystems, whether it’s device data, process data or product data, and they have varied requirements for governance and security compliance. For example, a process control system (provided by a third-party vendor) running in a refinery is a smart device that can communicate on a network and make real-time decisions. The program running on the control system (CS) is specific to the process and has a certain IP attached to it. Thus, the CS handles both product and process data. Essentially, the refinery owns the process data, the network and the data management, and it makes business decisions based on the data. The CS vendor can plug into the refinery’s network (not the plant network) and gather specific data to analyze the performance of the CS (i.e., product data). The vendor can have limited access to the DVC. Ownership of the DVC is a function of many parameters. Because ecosystem designers must manage the entitlement of the data, ecosystem integration is key, especially to create new business models and enhance the customer experience. Monetization Strategy: Business Lags Behind the Technology This is the most puzzling piece of the entire connected story. Technology advance- ments have led to a plethora of devices, networks, data management systems and software applications, creating opportunities for device interaction of many types. As a result, businesses are looking to generate value from different interac- tions, such as how a driver drives a vehicle, how a machinist uses a machine, how a reefer’s performance impacts packaged product metabolism, etc. But imagine if your microwave and refrigerator were sensorized, onboarded to a network and able to speak with one another; should a customer pay more for these products, and if so, how much more? Just two intelligent devices talking to each other is not enough — context and understanding of customer value is key. Industrial businesses are complementing their existing product portfolios with solutions and services to generate greater value. As Figure 5 (next page) shows, adoption of a connected ecosystem varies depending on where the products fit in the product/services continuum. Leveraging a connected ecosystem to monetize services and create new business models is especially challenging for the businesses positioned on the extreme left of the product/service continuum. The movement Just two intelligent devices talking to each other is not enough — context and understanding of customer value is key.
  • 12. 12 KEEP CHALLENGING August 2015 toward the right side of the continuum (toward pure services) is what is known as servitization. Although the movement to the right is not new for many industries, connected ecosystems have accelerated the trend. Servitization is here to stay, with new business models evolving due to the following key factors: • Opportunities for recurring revenues. • Relatively low Cap-Ex. • Shrinking margins for pure products. However, it is still challenging to create new revenue models and services based on a connected ecosystem. The reasons include: • Evolving customer KPIs and needs: >> It is difficult to make a case for tangible, sustainable advantage with the help of a connected ecosystem. Customers are asking for specific recommenda- tions around their businesses; mere reports and insights are not enough. >> Customers want businesses to invest in and prove the case for connected ecosystems. Output-based models are gaining in popularity, along with co- investment; we see companies being willing to pay to participate in the eco- system only if they see business value emanating from it. • Lack of understanding of the product’s ecosystem in the installed base. Product ecosystems can include both upstream and downstream processes and systems, the environment in which the product operates, its overall impact on the process, external factors that create process performance bottlenecks, the workforce that manages and operates the product, the cost incurred by the cus- tomer to procure the product, third-parties servicing the product, consumables procured during normal operations, issues with configurations and settings, stan- dard operating procedures followed while using the product, and the product’s resource consumption. Gathering such data from the ecosystem is a significant challenge, which makes the device’s “smartness” all the more critical. Churning the Revenue Model A connected ecosystem typically represents the following types of revenue oppor- tunities (or a combination thereof): PURE PRODUCTS SOLUTIONS PURE SERVICES Industry Examples: Component manufacturers, textile, pulp & paper, metals & mining, etc. Linear margins, commoditized products Viable servitization zone (for industrial segment) Not applicable to core industries Non-linear margins, differentiation via solutions Varied, difficult to differentiate Industry Examples: Automotive, consumer goods, industrial, etc. Industry Examples: Engineering services, consulting VALUE Rationalizing the Product/Service Continuum Figure5
  • 13. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 13 • Traditional product revenue: Premium pricing for the smart product. • Service-based revenue: Revenue driven by services around the products and pure services. This can include knowledge-based service revenue (advisory services, reports, data as a service), dynamic pricing models and usage-based models. • Product usage-based/leasing models: Unit pricing (per pound, per pack, per hour, etc.). Designing a win-win business model requires significant collaborative efforts with clients and business partners. Successful revenue models often involve co-invest- ment and co-piloting with customers. As Figure 6 reveals, the aim is to realize any of the aforementioned revenue types by reaching the prescribed state. A major challenge is validating the customer value proposition offered by the connected ecosystem. Security and Privacy The heterogeneous and dynamic nature of the connectivity required between devices, systems and end-users gives rise to several security challenges, whether at the device, communication protocol or application level. In the connected car scenario, in-vehicle applications need to secure the information exchange between ECUs/onboard/telematics devices and user devices. Around-the-vehicle applications need to handle vehicle-to-vehicle (V2V) security, and outside-the- vehicle applications need to handle vehicle infrastructure (V2I) security. Defining the Revenue Model New Product/Service Offerings Example: A newly launched car with demographically- specific connected features. • Identify a business-critical product line/plan for a new product. • Develop a strategy around the data value chain and connected ecosystem. PLAN • Define commercializa- tion roadmap. • Develop a prototype/ MVP and confirm the enhanced value/ benefits. PILOT • Develop pricing & engage- ment model (oucome-based, usage-based, gainsharing model etc.). PRESCRIBE • Proliferate the offerings. PROLIFERATE 1 2 3 4 • On-board an anchor customer. • Identify a business-critical active device/product line. • Device and data integration. PLAN • Gather ecosystem data. • Develop hypothesis. • Conduct a pilot and confirm the enhanced value/benefits. PILOT • Define commercialization roadmap. • Develop pricing & engage- ment model (outcome-based, usage-based, gainsharing model etc.). PRESCRIBE • Proliferate the offerings. PROLIFERATE Enhancing Product/Service Offerings Example: Monitoring an installed packaging machine and moving to a performance-based business model. 1 2 3 4 Figure 6
  • 14. 14 KEEP CHALLENGING August 2015 Securing the communication at the protocol level requires that bandwidth, power supply, processing capabilities and security features are balanced. Security and privacy need to be addressed for all the data that is captured, stored, processed and accessed across the technology chain and by different stakeholders. For example, trust needs to be established for connected infrastructure components (e.g., resolution, authorization or certification authority) and actors within the network (service invokers and providers), as does the accountability for actions performed through the connected network and privacy for data handled by the infrastructure. Governance, risk and compliance policies help businesses use appropriate frameworks to identify risk, assess vulnerabilities, design and implement controls, manage incidents and design forensic measures across the technology chain. Additionally, the management of residual risk, testing and updates form essential processes that need to be followed for designing resilient and connected solutions. Technology Selection Technological advances ensure that information is made available within the connected network on an anywhere/anytime basis to authorized users so that proactive decisions and actions can be made. However, businesses are struggling to keep pace with rapid technology change and thus want to build enterprise-wide architectures that can handle scale, interoperability, security and obsolescence seamlessly. The connected network DVC primarily comprises hardware devices (sensors, con- trollers and gateways), communication protocols, device and data management platforms and analytical tools. Given the plethora of choices and lack of standards, selecting and “standardizing” these elements is a significant challenge. For example, hardware selection is based on performance and interface analysis, depending on factors such as I/O volume, latency, local processing and storage requirements. Communication protocols are primarily selected on the basis of bandwidth, latency, data footprint and security requirements. The selection of device and data management platforms depends on scalability, flexibility, ease of device management and client-side application support, whereas the choice of analytical tools is driven mainly by domain considerations and the mathematical skills required to consume the data. Choosing the right technology depends on a combination of the maturity level of the connected infrastructure, perceived customer value and business model selected. Going Forward Fast-changing technology is disrupting the industrial and consumer spaces. Customers are now more aware and critical of the products they use, and businesses are increasingly aware of the opportunities posed by connected ecosystems to boost efficiencies and establish a closer, more engaged relationship with customers and their needs. Adopting a connected ecosystem requires significant collaboration across the orga- nization, and because of the enterprise-wide impact, these initiatives should be driven by executive leadership. A central, cross-functional entity should own the connected agenda. Choosing the right technology depends on a combination of the maturity level of the connected infrastructure, perceived customer value and business model selected.
  • 15. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 15 Organizations must also understand the business requirements — their own KPIs and that of their customers — the technology maturity of all ecosystem players, and the market dynamics that define and inform the connected roadmap. In addition, we suggest the following: • Customer awareness: Businesses must generate insights around customer processes and how their products and services are being used. For industrial businesses, it is imperative to co-innovate with customers to realize the potential of connected ecosystems. • Dimension identification: Businesses must identify value along the four dimensions described in this whitepaper, and extract results from at least one. • Monetization: Filters must be applied to prioritize strategic initiatives that advance the business agenda in terms of revenues and profitability. • Business ecosystem creation: A winning partner ecosystem depends on ownership of the DVC and fulfillment of required technology elements. Onboarding the right customers and partners will be critical to success. • Minimum viable product (MVP), models and culture: Businesses will need to invest in new technologies and platforms and re-engineer current processes and products as required by all partners in the initiative. Given the inevitable business and operating model changes needed, a mindset shift is a must. Workforces will be challenged to embrace new technology platforms and a digital approach to engaging with customers and internal stakeholders. Note: Code Halo™ is a trademark of Cognizant Technology Solutions.
  • 16. 16 KEEP CHALLENGING August 2015 Footnotes 1 For more on smart products, see our white paper “The Rise of the Smart Product Economy,” http://www.cognizant.com/InsightsWhitepapers/the-rise-of-the-smart- product-economy-codex1249.pdf. 2 For more on Code Halos and innovation, read “Code Rules: A Playbook for Managing at the Crossroads,” Cognizant Technology Solutions, June 2013, http://www. cognizant.com/Futureofwork/Documents/code-rules.pdf, and the book, “Code Halos: How the Digital Lives of People, Things, and Organizations are Changing the Rules of Business,” by Malcolm Frank, Paul Roehrig and Ben Pring, published by John Wiley & Sons. April 2014, http://www.wiley.com/WileyCDA/WileyTitle/productCd-1118862074. html. 3 Sensorization refers to the process of adding/enabling multiple sensors within a system/device to capture the data of interest around the device and its surroundings. 4 FFB (Foundation Fieldbus) is is an all-digital, serial, two-way communications system that serves as the base-level network in a plant or factory automation environment. 5 HART (Highly Addressable Remote Transducer Protocol) is an early implementation of Fieldbus. 6 Servitization refers to the inclusion and delivery of a service component to the existing product portfolio to enhance the overall value of offerings for customers. 7 For more on this topic, see our white paper “Building a Code Halo Economy for Insurance,” http://www.cognizant.com/InsightsWhitepapers/building-a-code-halo- economy-for-insurance-codex1072.pdf. 8 Ibid. About the Authors Vivek Diwanji is a Chief Architect with Cognizant’s Engineering and Manufacturing Solutions business unit. He has 18-plus years of experience in applied research and innovative solutions and has worked in various domains, such as medical devices, automotive, process control and defense. Vivek is author of several technical pub- lications, and his research interests include intelligent systems, AI applications, advanced controls and optimization. He has a master’s in electrical engineering from Tennessee Tech. Vivek can be reached at Vivek.Diwanji@cognizant.com. Nishant Verma is a Senior Business Consultant with Cognizant’s Engineering and Manufacturing Solutions business unit. He has nine years of experience in consulting, engineering (EPC) and project management in the engineering and manufacturing domain. Nishant has worked in the FMCG, heavy machinery, automotive, tire, textile, F&B and pharmaceuticals industries, and has interest in the areas of operations and technology. Nishant holds an M.B.A. from S.P. Jain Institute of Management & Research, Mumbai. He can be reached at Nishant.Verma@cognizant.com.
  • 17. CONNECTED PRODUCTS FOR THE INDUSTRIAL WORLD 17
  • 18. World Headquarters 500 Frank W. Burr Blvd. Teaneck, NJ 07666 USA Phone: +1 201 801 0233 Fax: +1 201 801 0243 Toll Free: +1 888 937 3277 inquiry@cognizant.com European Headquarters 1 Kingdom Street Paddington Central London W2 6BD Phone: +44 (0) 207 297 7600 Fax: +44 (0) 207 121 0102 infouk@cognizant.com India Operations Headquarters #5/535, Old Mahabalipuram Road Okkiyam Pettai, Thoraipakkam Chennai, 600 096 India Phone: +91 (0) 44 4209 6000 Fax: +91 (0) 44 4209 6060 inquiryindia@cognizant.com © Copyright 2015, Cognizant. All rights reserved. No part of this document may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the express written permission from Cognizant. The information contained herein is subject to change without notice. All other trademarks mentioned herein are the property of their respective owners. TL Codex 1526 About Cognizant Engineering and Manufacturing Services Cognizant Engineering and Manufacturing Services (EMS) ap- plies its strong business and technology expertise across the “design through production” lifecycle to help engineering and manufacturing organizations refine their product vision, re- think their product strategy and transform their operations. With solutions and frameworks that redefine current processes and operations, EMS acts as a strategic innovation partner that helps these organizations improve R&D efficiency, enhance op- erational agility and flexibility, and deliver smart products and solutions that not only address today’s requirements but also meet tomorrow’s needs. Learn more at www.cognizant.com/ engineering-manufacturing-solutions. About Cognizant Cognizant (NASDAQ: CTSH) is a leading provider of information technology, consulting, and business process outsourcing ser- vices, dedicated to helping the world’s leading companies build stronger businesses. Headquartered in Teaneck, New Jersey (U.S.), Cognizant combines a passion for client satisfaction, technology innovation, deep industry and business process expertise, and a global, collaborative workforce that embodies the future of work. With over 100 development and delivery centers worldwide and approximately 218,000 employees as of June 30, 2015, Cognizant is a member of the NASDAQ-100, the S&P 500, the Forbes Global 2000, and the Fortune 500 and is ranked among the top performing and fastest growing compa- nies in the world. Visit us online at www.cognizant.com or follow us on Twitter: Cognizant.