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HITACHI OIL FREE SCREW
       NEXTseries   WATER COOLED TWO STAGE

       DSP 132~160kW
              ~
       DSP 200~240kW
              ~




      Comparison Material
Performance
Manufacturer                           -                    HITACHI DSP                        Competitor A
Output                                Wk            132     145     160     200      132      145       160      200
 Catalogue value




   Discharge Pressure                aP M           0.75    0.75    0.75    0.75     0.69     0.69      0.69     0.69      .tnereff d s erusser P deta R
                                                                                                                                  i i

   Capacity                        n m/3 m
                                   i                23.4    26.0    28.5    37.0     23.8     26.3      28.3     36.3      ecna mrofrep egakcap lato T: H
                                                                                                                            dna sso erusserp gn du cn to N: A
                                                                                                                                    l            i l i
                                                                                                                           ed s no tcus ta es r erutarep met
                                                                                                                             i    i          i
                   Shaft input        Wk            138.6   152.3   168.0   220.0   129.8     142.3    156.3     199.9        ed s egrahcs d ta sso erusserp gn du cn to N
                                                                                                                                i         i        l           i l i
                                                                                                                                   i      C     lI
                                                                                                                              )α- yt capa (℃03 te n

                                                     ↓       ↓       ↓       ↓       ↓         ↓         ↓        ↓
Comparison at sam condition
                    e
Discharge Pressure                                   0.69    0.69    0.69   0.69   0.69       0.69      0.69     0.69
Capacity                           n m/3 m
                                   i                 23.4    26.0    28.5   37.0 23.0(-α ) 25.4(-α ) 27.3(-α ) 35.0(-α )   )no tp muss( ℃5=s TΔ a Pk2=s PΔ A
                                                                                                                              i       a        ,          :

Shaft input (Main motor)              Wk            132.4   145.4   160.4   210.1  131.7     144.4     158.6     202.9     )no tp muss( a P M20 0=d PΔ A
                                                                                                                              i       a       .       :

Shaft input (Auxiliary motor)         Wk             0.4     0.4     0.4     0.4    1.5       1.5       1.5       1.5
Total shaft input                     Wk            132.8   145.8   160.8   210.5  133.2     145.9     160.1     204.4
Specific power                   ) n m / 3 m / Wk
                                   i        (       5.674   5.608   5.644   5.689  5.805     5.753     5.867     5.838
                                                    100%    100%    100%    100% 102.3%     102.6%    104.0%    102.6%     egatnavda %0 4~3 2 : hcat H
                                                                                                                                     .    .  i      i


Power consumption at unloading
Shaft input (Main motor)              Wk            26.3    28.9    31.9    41.8     36.3     39.8      43.8     56.0
Total shaft input                     Wk            26.7    29.3    32.3    42.2     37.8     41.3      45.3     57.5      re wop l a ms: hcat H
                                                                                                                                   l     i    i

                                                    100%    100%    100%    100%    141.6%   141.0%    140.0%   136.2%




                                                                                                                                                                       2
Performance
Manufacturer                           -                          HITACHI DSP                           Competitor A
Output                                Wk             132          145     160     200      132          145     160        200
 Catalogue value




   Discharge Pressure                aP M            0.75         0.75    0.75    0.75     0.69         0.69    0.69       0.69     .tnereff d s erusser P deta R
                                                                                                                                           i i

   Capacity                        n m/3 m
                                   i                 23.4         26.0    28.5    37.0     23.8         26.3    28.3       36.3     ecna mrofrep egakcap lato T: H
                                                                                                                                     dna sso erusserp gn du cn to N: A
                                                                                                                                             l            i l i
                                                                                                                                    ed s no tcus ta es r erutarep met
                                                                                                                                      i    i          i
                   Shaft input        Wk            138.6         152.3   168.0   220.0   129.8      142.3      156.3     199.9        ed s egrahcs d ta sso erusserp gn du cn to N
                                                                                                                                         i         i        l           i l i
                                                                                                                                            i      C     lI
                                                                                                                                       )α- yt capa (℃03 te n

                                                      ↓            ↓       ↓       ↓       ↓            ↓        ↓         ↓
Comparison at sam condition
                    e
Discharge Pressure                                   0.69            Characteristic0.69Perform
                                                                   0.69   0.69      of         ance 160kW class)
                                                                                            0.69    (0.69      0.69     0.69
Capacity                           n m/3 m
                                   i                 081
                                                     23.4          26.0   28.5     37.0 23.0(-α ) 25.4(-α ) 27.3(-α ) 35.0(-α )     )no tp muss( ℃5=s TΔ a Pk2=s PΔ A
                                                                                                                                       i       a        ,          :

Shaft input (Main motor)              Wk            132.4
                                                     061          145.4 160.4 210.1        131.7    144.4     158.6     202.9       )no tp muss( a P M20 0=d PΔ A
                                                                                                                                       i       a       .       :

Shaft input (Auxiliary motor)         Wk             0.4 W         0.4     0.4      0.4      1.5     1.5       1.5       1.5
Total shaft input                     Wk            0 4 1k
                                                    132.8         145.8 160.8 210.5        133.2    145.9     160.1     204.4
                                                        (
Specific power                   ) n m / 3 m / Wk
                                   i        (       5.674
                                                    0 2 1t
                                                         u                  Competitor A5.805
                                                                  5.608 5.644 5.689                 5.753     5.867     5.838
                                                         p
                                                    100% n        100% 100% 100% 102.3%             102.6%   104.0%    102.6%       egatnavda %0 4~3 2 : hcat H
                                                                                                                                              .    .  i      i
                                                    0 0 1i
                                                         t
                                                         f
Power consumption at unloading                      08 a h
                                                         s                                         HITACHI DSP
Shaft input (Main motor)              Wk            26.3          28.9    31.9    41.8     36.3       39.8      43.8       56.0
                                                    06 l a
Total shaft input                     Wk            26.7 t
                                                         o        29.3    32.3    42.2     37.8       41.3      45.3       57.5     re wop l a ms: hcat H
                                                                                                                                            l     i    i

                                                    04 T
                                                    100%          100%    100%    100%    141.6%     141.0%    140.0%     136.2%

                                                       02
                                                          0
                                                              0           5        02       51         01            52        03
                                                                                    )n m/3 m( yt capa C
                                                                                      i        i

                                                                                                                                                                                3
Dimensions
        HITACHI DSP 160kW                                       Competitor A 160kW
   Starter is installed in the package.
    Starter is installed in the package.                                         External starter
                                                                                 is required.

   1925                                                1850


                  2500                                                 2700
                             1600                                             1565
HITACHI DSP
  Model    Dimensions(m )
                       m                   2
                              Footprint (m )    Volum
                                                        3
                                                     e(m )  Weight(kg)
   (kW)   W      D     H             A= 100%         A=100%     A= 100%
   132   2500 1600 1925       4.00 106.5%      7.70 110.8% 3800 107.2%
   145                                94.7%           98.5%      86.4%
   160                                94.7%           98.5%      86.4%
   200   2800 1800 1950       5.04 119.3%      9.83 109.0% 4800 92.1%
   240                               107.3%           98.1%      81.8%
Competitor A
  Model     Dimensions(m )
                        m
                              Footprint(m )
                                           2
                                                Volum
                                                        3
                                                     e(m )     Weight(kg)
  (kW)      W     D     H
   132    2400 1565 1850      3.76             6.95           3545
   145    2700 1565 1850      4.23             7.82           4400
   160                                                        4440
   200    2700 1565 2133      4.23             9.01           5210
   250    3000 1565 2133      4.70             10.01          5870                                  4
Screw rotor
          HITACHI DSP                           Competitor A




 ●Coating:Teflon free
          :                            ● Coating:Containing Teflon
                                                 :
 ●Material of rotors:Stainless steel
                    :                  ● Material of rotors:Carbon steel
                                                           :



                                                                           5
Structure of Intercooler and Aftercooler
             HITACHI DSP                                 Competitor A




                                           Casing for cooler




     ●Air in copper tubes
     ●Air in copper tubes                    ●Air in aacast iron cooler casing
                                             ●Air in cast iron cooler casing

 ● HITACHI : No rust is occurred in copper tubes.
 ● Competitor A: Aftercooler might be clogged by the rust which is occurred by
                 drain back flow in the cast iron cooler casing.

                                                                                 6
Oil fume remove system (1/2)
             HITACHI DSP                                  Competitor A
【Standard】
         】                                  【Standard】
                                                     】

       OMR
                                                Breather




     Ejector                                   Gear casing




 ● HITACHI: 99.99% oil fume is removed by OMR.
 ● Competitor A: If the filter is clogged,internal pressure of gear casing is increased
                and oil might enter the air end.

                                                                                          7
Oil fume recovery system (2/2)
                        HITACHI DSP                                        Competitor A
【Standard】                                                       【Option】Electric dust collector
1.99.99% oil fume can be removed                                  1.NOT original technology
2.Patented original design and structure                          2.Only 99% oil fume can be removed.
3.No need to top up the oil (but must change following manual)    3.Less performance with oil spot on the
4.The reliability of Shaft seal is increased because of the       electrode
  negative pressure in the gear case.                             4.Pay attention for high voltage
                                                                  5.No effect for shaft seal
                                        Ejector:Maintain the
                                        negative pressure in
      Remover Element                   the gear casing




                                                                      High voltage
                                                                      electrode




            Float Trap (send the collected oil)
                                                                                                            8
Shaft Seal (1/3)
             HITACHI・・・
                    ・・・Visco type seal+Air seals
                    ・・・               +
             Competitor A・・・
                         ・・・Visco type seal+Stainless seal
                         ・・・               +
The precisely grounded low friction high durability carbon + stainless steel holder ring air
seals are used to prevent the compressed air from leaking out of the compression chamber.
The brass, internal square grooved visco-type seals are used to prevent the oil that
lubricates the gears and bearings from entering the compression chamber. The visco-type
seals generate a positive pressure to push the oil fumes back to the gear case.


              Rotor side                                    Bearing side




                  Air seals         Vent hole            Visco-type seal

                                                                                               9
Shaft Seal (2/3)
          HITACHI DSP                         Competitor A

                                           Air out
                                                         Vent hole




                                           Air in

    Vent hole
                                              2 small vent holes
      Large diameter vent hole


 The number of the vent hole is NOT a point of shaft seal function !
                                                                       10
Shaft Seal (3/3)
             HITACHI DSP                         Competitor A
                                       Air end


   Air End

                                                                Oil piping
                                                                for
                                                                shaft seals




                                         Oil pan for
                 Vent hole               shaft seals

 No oil pan is required on HITACHI   Oil pan is required because of oil leak
 DSP because of high durability of   from shaft seals.
 shaft seals.

                                                                               11
END
END




      12

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Peformance Comparison For Large Dsp(For Distribution)

  • 1. HITACHI OIL FREE SCREW NEXTseries WATER COOLED TWO STAGE DSP 132~160kW ~ DSP 200~240kW ~ Comparison Material
  • 2. Performance Manufacturer - HITACHI DSP Competitor A Output Wk 132 145 160 200 132 145 160 200 Catalogue value Discharge Pressure aP M 0.75 0.75 0.75 0.75 0.69 0.69 0.69 0.69 .tnereff d s erusser P deta R i i Capacity n m/3 m i 23.4 26.0 28.5 37.0 23.8 26.3 28.3 36.3 ecna mrofrep egakcap lato T: H dna sso erusserp gn du cn to N: A l i l i ed s no tcus ta es r erutarep met i i i Shaft input Wk 138.6 152.3 168.0 220.0 129.8 142.3 156.3 199.9 ed s egrahcs d ta sso erusserp gn du cn to N i i l i l i i C lI )α- yt capa (℃03 te n ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Comparison at sam condition e Discharge Pressure 0.69 0.69 0.69 0.69 0.69 0.69 0.69 0.69 Capacity n m/3 m i 23.4 26.0 28.5 37.0 23.0(-α ) 25.4(-α ) 27.3(-α ) 35.0(-α ) )no tp muss( ℃5=s TΔ a Pk2=s PΔ A i a , : Shaft input (Main motor) Wk 132.4 145.4 160.4 210.1 131.7 144.4 158.6 202.9 )no tp muss( a P M20 0=d PΔ A i a  . : Shaft input (Auxiliary motor) Wk 0.4 0.4 0.4 0.4 1.5 1.5 1.5 1.5 Total shaft input Wk 132.8 145.8 160.8 210.5 133.2 145.9 160.1 204.4 Specific power ) n m / 3 m / Wk i ( 5.674 5.608 5.644 5.689 5.805 5.753 5.867 5.838 100% 100% 100% 100% 102.3% 102.6% 104.0% 102.6% egatnavda %0 4~3 2 : hcat H   . .  i i Power consumption at unloading Shaft input (Main motor) Wk 26.3 28.9 31.9 41.8 36.3 39.8 43.8 56.0 Total shaft input Wk 26.7 29.3 32.3 42.2 37.8 41.3 45.3 57.5 re wop l a ms: hcat H l i i 100% 100% 100% 100% 141.6% 141.0% 140.0% 136.2% 2
  • 3. Performance Manufacturer - HITACHI DSP Competitor A Output Wk 132 145 160 200 132 145 160 200 Catalogue value Discharge Pressure aP M 0.75 0.75 0.75 0.75 0.69 0.69 0.69 0.69 .tnereff d s erusser P deta R i i Capacity n m/3 m i 23.4 26.0 28.5 37.0 23.8 26.3 28.3 36.3 ecna mrofrep egakcap lato T: H dna sso erusserp gn du cn to N: A l i l i ed s no tcus ta es r erutarep met i i i Shaft input Wk 138.6 152.3 168.0 220.0 129.8 142.3 156.3 199.9 ed s egrahcs d ta sso erusserp gn du cn to N i i l i l i i C lI )α- yt capa (℃03 te n ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ Comparison at sam condition e Discharge Pressure 0.69 Characteristic0.69Perform 0.69 0.69 of ance 160kW class) 0.69 (0.69 0.69 0.69 Capacity n m/3 m i 081 23.4 26.0 28.5 37.0 23.0(-α ) 25.4(-α ) 27.3(-α ) 35.0(-α ) )no tp muss( ℃5=s TΔ a Pk2=s PΔ A i a , : Shaft input (Main motor) Wk 132.4 061 145.4 160.4 210.1 131.7 144.4 158.6 202.9 )no tp muss( a P M20 0=d PΔ A i a  . : Shaft input (Auxiliary motor) Wk 0.4 W 0.4 0.4 0.4 1.5 1.5 1.5 1.5 Total shaft input Wk 0 4 1k 132.8 145.8 160.8 210.5 133.2 145.9 160.1 204.4 ( Specific power ) n m / 3 m / Wk i ( 5.674 0 2 1t u Competitor A5.805 5.608 5.644 5.689 5.753 5.867 5.838 p 100% n 100% 100% 100% 102.3% 102.6% 104.0% 102.6% egatnavda %0 4~3 2 : hcat H   . .  i i 0 0 1i t f Power consumption at unloading 08 a h s HITACHI DSP Shaft input (Main motor) Wk 26.3 28.9 31.9 41.8 36.3 39.8 43.8 56.0 06 l a Total shaft input Wk 26.7 t o 29.3 32.3 42.2 37.8 41.3 45.3 57.5 re wop l a ms: hcat H l i i 04 T 100% 100% 100% 100% 141.6% 141.0% 140.0% 136.2% 02 0 0 5 02 51 01 52 03 )n m/3 m( yt capa C i i 3
  • 4. Dimensions HITACHI DSP 160kW Competitor A 160kW Starter is installed in the package. Starter is installed in the package. External starter is required. 1925 1850 2500 2700 1600 1565 HITACHI DSP Model Dimensions(m ) m 2 Footprint (m ) Volum 3 e(m ) Weight(kg) (kW) W D H A= 100% A=100% A= 100% 132 2500 1600 1925 4.00 106.5% 7.70 110.8% 3800 107.2% 145 94.7% 98.5% 86.4% 160 94.7% 98.5% 86.4% 200 2800 1800 1950 5.04 119.3% 9.83 109.0% 4800 92.1% 240 107.3% 98.1% 81.8% Competitor A Model Dimensions(m ) m Footprint(m ) 2 Volum 3 e(m ) Weight(kg) (kW) W D H 132 2400 1565 1850 3.76 6.95 3545 145 2700 1565 1850 4.23 7.82 4400 160 4440 200 2700 1565 2133 4.23 9.01 5210 250 3000 1565 2133 4.70 10.01 5870 4
  • 5. Screw rotor HITACHI DSP Competitor A ●Coating:Teflon free : ● Coating:Containing Teflon : ●Material of rotors:Stainless steel : ● Material of rotors:Carbon steel : 5
  • 6. Structure of Intercooler and Aftercooler HITACHI DSP Competitor A Casing for cooler ●Air in copper tubes ●Air in copper tubes ●Air in aacast iron cooler casing ●Air in cast iron cooler casing ● HITACHI : No rust is occurred in copper tubes. ● Competitor A: Aftercooler might be clogged by the rust which is occurred by drain back flow in the cast iron cooler casing. 6
  • 7. Oil fume remove system (1/2) HITACHI DSP Competitor A 【Standard】 】 【Standard】 】 OMR Breather Ejector Gear casing ● HITACHI: 99.99% oil fume is removed by OMR. ● Competitor A: If the filter is clogged,internal pressure of gear casing is increased and oil might enter the air end. 7
  • 8. Oil fume recovery system (2/2) HITACHI DSP Competitor A 【Standard】 【Option】Electric dust collector 1.99.99% oil fume can be removed 1.NOT original technology 2.Patented original design and structure 2.Only 99% oil fume can be removed. 3.No need to top up the oil (but must change following manual) 3.Less performance with oil spot on the 4.The reliability of Shaft seal is increased because of the electrode negative pressure in the gear case. 4.Pay attention for high voltage 5.No effect for shaft seal Ejector:Maintain the negative pressure in Remover Element the gear casing High voltage electrode Float Trap (send the collected oil) 8
  • 9. Shaft Seal (1/3) HITACHI・・・ ・・・Visco type seal+Air seals ・・・ + Competitor A・・・ ・・・Visco type seal+Stainless seal ・・・ + The precisely grounded low friction high durability carbon + stainless steel holder ring air seals are used to prevent the compressed air from leaking out of the compression chamber. The brass, internal square grooved visco-type seals are used to prevent the oil that lubricates the gears and bearings from entering the compression chamber. The visco-type seals generate a positive pressure to push the oil fumes back to the gear case. Rotor side Bearing side Air seals Vent hole Visco-type seal 9
  • 10. Shaft Seal (2/3) HITACHI DSP Competitor A Air out Vent hole Air in Vent hole 2 small vent holes Large diameter vent hole The number of the vent hole is NOT a point of shaft seal function ! 10
  • 11. Shaft Seal (3/3) HITACHI DSP Competitor A Air end Air End Oil piping for shaft seals Oil pan for Vent hole shaft seals No oil pan is required on HITACHI Oil pan is required because of oil leak DSP because of high durability of from shaft seals. shaft seals. 11