A slurry seal is a mixture of asphalt emulsion, crushed aggregate, and other additives that is spread over the surface of a pavement. It fills cracks, adheres firmly to the surface, and provides a weatherproof layer that extends the life of the pavement by 5-7 years. Application is fast, taking only 15 minutes for a typical residential street. It restores texture, protects the pavement from oxidation, and preserves the underlying pavement from further deterioration.
Introduction to Slurry Seal - Todd Vargason, Ergon Asphalt and Emulsions
1.
2. A mixture of asphalt emulsion,
crushed aggregate, mineral filler, water and other
additives
properly proportioned, mixed and spread as a surface
treatment. When applied the slurry seal shall have a
homogeneous appearance, fill minor cracks, adhere
firmly to the
surface and provide a weatherproof friction course.
3. Very cost effective surface treatment that
extends the life of a pavement 5-7 years +
Restores surface texture
Will ultimately be placed at no more than 1.5
times the thickness of the largest stone
Treatment that preserves the underlying
pavement from further oxidation related to
climatic conditions.
Fast application. A typical residential street
will take 15 minutes to place and 2-4 hours to
cure to a point that will again support traffic.
6. Early loss of surface fines
Protect the pavement from further
oxidation by providing a new wearing layer
Only minor cracking present. Anything
grater than 1/8” gets filled prior to slurry
application
Alligator cracking and Pot Holes are
repaired. Be careful of placing slurry over
fresh patches.
8. PCI 80 and above
Cracks greater that 1/8” filled
Alligator cracking has been repaired
No rutting
Only minor surface fines loss
9.
10.
11.
12. Keep the public in the loop.
Try not to package a slurry project with an
overlay project
Winter slurry color will vary more than
summer. Give it time.
Most power steering scuffs will heal over
time. (Most slurries will take a change of all
seasons to complete its cure)
Initial shed or light raveling will occur (large
stones that do not lay down may kick out)
13. Caltrans Standard Specifications Section 37
http://dot.ca.gov/hq/esc/oe/construction_stan
dards.html
Greenbook Section 203
http://www.bnibooks.com/products/standard-
specifications-public-works-construction
International Slurry Surfacing Association
http://slurry.org/
14. Verification of material compatibility
Provides starting point for start up of the
project.
Targets optimum mixture but allows for
minor adjustment in the field.
15. Too Much oil will provide a long lasting
surface but result in flushing and shoving
Too little oil will result in color variation and
excessive rock loss up to and including 100%
raveling.
Most materials will provide a good product
outside of the recommendation as long as
you evaluate the data. Particularly on the
slightly high side of the oil content.
16. Aggregate (manufactured)
• Type 1
• Type 2
• Type 3
Latex
Mineral Fillers / Additives
Emulsion
Other
• Microsurfacing
• Tire Rubber Modified
• RAP
18. Finest gradation of aggregate 1/8” top size
Fractured faces
Generally parking lots and bike lanes
Placed 8-12 lbs per square yd
Low speed traffic or high foot traffic type
areas
Airports
20. Mid size aggregate top size ¼”
Fractured faces
Typically used on rural county roads,
arterial roads, Collectors and primarily
residential.
Application rate 10-20 lbs/SY
22. Most course gradation Max stone 3/8”
Fractured faces
Application Rate 13-30 lbs/SY
Typically used on highways, rural county
roads, arterial and collector roadways.
23. Benefits
Increases the softening point of the
residual asphalt
Improves early strength of seal (Reduces
Power steering burns)
Adds elastomeric properties to the residual
binder (Better stone retention)
Typical addition rate of 2.5% of the
emulsion
24. Cement
• Can act as a retarder or accelerator of break
depending on emulsion and aggregate properties.
• Generally will make the mix tougher at least initially
• Is not compatible with all aggregate sources
Aluminum Sulfate
• Generally acts as a retarder of break time in the field.
• Can act as a viscosity builder in the slurry preventing
separation of the oil and rock during application.
25. Generally a CQS-1H
• Cationic Quick Set (To a limited degree it uses the
mineral to assist in the break)
• Compatible with most aggregates (negative
charge offers resistance to stripping)
Other options could be a QS, SS or CSS
26. Tire Rubber Slurry
• Color
• Multiple products
Some old Some New
Micro Surfacing
• Next Generation
• Night time
• Multiple Stone depth
• Chemical Break
Multi Layer
• 2 over 3
• Cape Seal (Slurry on top of Chip)
RAP
• Close to a type 2 gradation
• Lower Oil Content
• Recycled Green Value
• Color
27. Truck Mount
• Better in residential and tight areas
• Most commonly used
• Multiple Manufactures
• Typically multiple trucks per project that require
calibration and adjustment
Continuous Machines
• Same capabilities with the addition of the ability to
resupply while placing slurry
• Highways, Freeways
• Same machine places the entire project
• Reduced transverse joints.
28.
29.
30.
31. Gate settings
(Determine rock to oil
relationship and
product application
rates)
Oil
Water
Fines Feeder
(Cement)
Sulfate Feeder
32. Sets the depth of the slurry
Provides the uniform surface texture of the
slurry
May or May not be augured
Varied widths
37. Things to consider
• Time of the year (Weather Conditions)
• Have large cracks been filled
• Is the surface clean and dry
• Trash trucks
• Schools and school traffic
• Sufficient Traffic Control
• Application rate over surface conditions
• Equipment Calibration
38. Things to Consider
• 50º F and rising
• Slight breeze may be beneficial. High winds may
make it a challenge to keep the surface clean
• Sunlight needed to cure. Much shorter work
windows in the cold months.
• Minimize hand work
• Overlaps should not be in the typical wheel paths
• Chance of Rain?
39.
40.
41.
42.
43. You only get what you inspect
Understand the process and the materials
Use a check list
• http://www.fhwa.dot.gov/pavement/preservation/ppcl13.cfm
If you have any questions lean on industry:
• Most suppliers and contractors are more than wiling to spend
some time and answer your questions.
Learn what 25 tons of aggregate looks like in a stock
pile (verify application rate)
Traffic Control
Joints
Hand work
Starts / Stops
44.
45. International Slurry Surfacing Association
The “Greenbook” Standard Specifications
for Public Works Construction
Caltrans Specifications section 37 and
MTAG Chapter 8
FP2