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A mixture of asphalt emulsion,
crushed aggregate, mineral filler, water and other
additives
properly proportioned, mixed and spread as a surface
treatment. When applied the slurry seal shall have a
homogeneous appearance, fill minor cracks, adhere
firmly to the
surface and provide a weatherproof friction course.
 Very cost effective surface treatment that
extends the life of a pavement 5-7 years +
 Restores surface texture
 Will ultimately be placed at no more than 1.5
times the thickness of the largest stone
 Treatment that preserves the underlying
pavement from further oxidation related to
climatic conditions.
 Fast application. A typical residential street
will take 15 minutes to place and 2-4 hours to
cure to a point that will again support traffic.
Proven Technology
Early loss of surface fines
Protect the pavement from further
oxidation by providing a new wearing layer
Only minor cracking present. Anything
grater than 1/8” gets filled prior to slurry
application
Alligator cracking and Pot Holes are
repaired. Be careful of placing slurry over
fresh patches.
Project Candidates
Expectation
Specification
Mix Design
Materials
Equipment
Placement
Inspection
PCI 80 and above
Cracks greater that 1/8” filled
Alligator cracking has been repaired
No rutting
Only minor surface fines loss
 Keep the public in the loop.
 Try not to package a slurry project with an
overlay project
 Winter slurry color will vary more than
summer. Give it time.
 Most power steering scuffs will heal over
time. (Most slurries will take a change of all
seasons to complete its cure)
 Initial shed or light raveling will occur (large
stones that do not lay down may kick out)
 Caltrans Standard Specifications Section 37
http://dot.ca.gov/hq/esc/oe/construction_stan
dards.html
 Greenbook Section 203
http://www.bnibooks.com/products/standard-
specifications-public-works-construction
 International Slurry Surfacing Association
http://slurry.org/
Verification of material compatibility
Provides starting point for start up of the
project.
Targets optimum mixture but allows for
minor adjustment in the field.
 Too Much oil will provide a long lasting
surface but result in flushing and shoving
 Too little oil will result in color variation and
excessive rock loss up to and including 100%
raveling.
 Most materials will provide a good product
outside of the recommendation as long as
you evaluate the data. Particularly on the
slightly high side of the oil content.
 Aggregate (manufactured)
• Type 1
• Type 2
• Type 3
 Latex
 Mineral Fillers / Additives
 Emulsion
 Other
• Microsurfacing
• Tire Rubber Modified
• RAP
Residential Streets
Parking Lots Airports
Finest gradation of aggregate 1/8” top size
Fractured faces
Generally parking lots and bike lanes
Placed 8-12 lbs per square yd
Low speed traffic or high foot traffic type
areas
Airports
Residential Streets
County Roads Shoulders
Mid size aggregate top size ¼”
Fractured faces
Typically used on rural county roads,
arterial roads, Collectors and primarily
residential.
Application rate 10-20 lbs/SY
4 Lane Highways
Interstates 2 Lane Highways
Most course gradation Max stone 3/8”
Fractured faces
Application Rate 13-30 lbs/SY
Typically used on highways, rural county
roads, arterial and collector roadways.
Benefits
Increases the softening point of the
residual asphalt
Improves early strength of seal (Reduces
Power steering burns)
Adds elastomeric properties to the residual
binder (Better stone retention)
Typical addition rate of 2.5% of the
emulsion
 Cement
• Can act as a retarder or accelerator of break
depending on emulsion and aggregate properties.
• Generally will make the mix tougher at least initially
• Is not compatible with all aggregate sources
 Aluminum Sulfate
• Generally acts as a retarder of break time in the field.
• Can act as a viscosity builder in the slurry preventing
separation of the oil and rock during application.
Generally a CQS-1H
• Cationic Quick Set (To a limited degree it uses the
mineral to assist in the break)
• Compatible with most aggregates (negative
charge offers resistance to stripping)
Other options could be a QS, SS or CSS
 Tire Rubber Slurry
• Color
• Multiple products
 Some old Some New
 Micro Surfacing
• Next Generation
• Night time
• Multiple Stone depth
• Chemical Break
 Multi Layer
• 2 over 3
• Cape Seal (Slurry on top of Chip)
 RAP
• Close to a type 2 gradation
• Lower Oil Content
• Recycled Green Value
• Color
 Truck Mount
• Better in residential and tight areas
• Most commonly used
• Multiple Manufactures
• Typically multiple trucks per project that require
calibration and adjustment
 Continuous Machines
• Same capabilities with the addition of the ability to
resupply while placing slurry
• Highways, Freeways
• Same machine places the entire project
• Reduced transverse joints.
 Gate settings
(Determine rock to oil
relationship and
product application
rates)
 Oil
 Water
 Fines Feeder
(Cement)
 Sulfate Feeder
Sets the depth of the slurry
Provides the uniform surface texture of the
slurry
May or May not be augured
Varied widths
Hand held Squeegees
Oil Tankers
Rock Trucks
Loaders
Conveyors
Sweeper
Traffic
Control
Things to consider
• Time of the year (Weather Conditions)
• Have large cracks been filled
• Is the surface clean and dry
• Trash trucks
• Schools and school traffic
• Sufficient Traffic Control
• Application rate over surface conditions
• Equipment Calibration
Things to Consider
• 50º F and rising
• Slight breeze may be beneficial. High winds may
make it a challenge to keep the surface clean
• Sunlight needed to cure. Much shorter work
windows in the cold months.
• Minimize hand work
• Overlaps should not be in the typical wheel paths
• Chance of Rain?
 You only get what you inspect
 Understand the process and the materials
 Use a check list
• http://www.fhwa.dot.gov/pavement/preservation/ppcl13.cfm
 If you have any questions lean on industry:
• Most suppliers and contractors are more than wiling to spend
some time and answer your questions.
 Learn what 25 tons of aggregate looks like in a stock
pile (verify application rate)
 Traffic Control
 Joints
 Hand work
 Starts / Stops
International Slurry Surfacing Association
The “Greenbook” Standard Specifications
for Public Works Construction
Caltrans Specifications section 37 and
MTAG Chapter 8
FP2
Todd Vargason
Ergon Asphalt and Emulsion
Todd.Vargason@Ergon.com
909-829-0505

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Introduction to Slurry Seal - Todd Vargason, Ergon Asphalt and Emulsions

  • 1.
  • 2. A mixture of asphalt emulsion, crushed aggregate, mineral filler, water and other additives properly proportioned, mixed and spread as a surface treatment. When applied the slurry seal shall have a homogeneous appearance, fill minor cracks, adhere firmly to the surface and provide a weatherproof friction course.
  • 3.  Very cost effective surface treatment that extends the life of a pavement 5-7 years +  Restores surface texture  Will ultimately be placed at no more than 1.5 times the thickness of the largest stone  Treatment that preserves the underlying pavement from further oxidation related to climatic conditions.  Fast application. A typical residential street will take 15 minutes to place and 2-4 hours to cure to a point that will again support traffic.
  • 5.
  • 6. Early loss of surface fines Protect the pavement from further oxidation by providing a new wearing layer Only minor cracking present. Anything grater than 1/8” gets filled prior to slurry application Alligator cracking and Pot Holes are repaired. Be careful of placing slurry over fresh patches.
  • 8. PCI 80 and above Cracks greater that 1/8” filled Alligator cracking has been repaired No rutting Only minor surface fines loss
  • 9.
  • 10.
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  • 12.  Keep the public in the loop.  Try not to package a slurry project with an overlay project  Winter slurry color will vary more than summer. Give it time.  Most power steering scuffs will heal over time. (Most slurries will take a change of all seasons to complete its cure)  Initial shed or light raveling will occur (large stones that do not lay down may kick out)
  • 13.  Caltrans Standard Specifications Section 37 http://dot.ca.gov/hq/esc/oe/construction_stan dards.html  Greenbook Section 203 http://www.bnibooks.com/products/standard- specifications-public-works-construction  International Slurry Surfacing Association http://slurry.org/
  • 14. Verification of material compatibility Provides starting point for start up of the project. Targets optimum mixture but allows for minor adjustment in the field.
  • 15.  Too Much oil will provide a long lasting surface but result in flushing and shoving  Too little oil will result in color variation and excessive rock loss up to and including 100% raveling.  Most materials will provide a good product outside of the recommendation as long as you evaluate the data. Particularly on the slightly high side of the oil content.
  • 16.  Aggregate (manufactured) • Type 1 • Type 2 • Type 3  Latex  Mineral Fillers / Additives  Emulsion  Other • Microsurfacing • Tire Rubber Modified • RAP
  • 18. Finest gradation of aggregate 1/8” top size Fractured faces Generally parking lots and bike lanes Placed 8-12 lbs per square yd Low speed traffic or high foot traffic type areas Airports
  • 20. Mid size aggregate top size ¼” Fractured faces Typically used on rural county roads, arterial roads, Collectors and primarily residential. Application rate 10-20 lbs/SY
  • 21. 4 Lane Highways Interstates 2 Lane Highways
  • 22. Most course gradation Max stone 3/8” Fractured faces Application Rate 13-30 lbs/SY Typically used on highways, rural county roads, arterial and collector roadways.
  • 23. Benefits Increases the softening point of the residual asphalt Improves early strength of seal (Reduces Power steering burns) Adds elastomeric properties to the residual binder (Better stone retention) Typical addition rate of 2.5% of the emulsion
  • 24.  Cement • Can act as a retarder or accelerator of break depending on emulsion and aggregate properties. • Generally will make the mix tougher at least initially • Is not compatible with all aggregate sources  Aluminum Sulfate • Generally acts as a retarder of break time in the field. • Can act as a viscosity builder in the slurry preventing separation of the oil and rock during application.
  • 25. Generally a CQS-1H • Cationic Quick Set (To a limited degree it uses the mineral to assist in the break) • Compatible with most aggregates (negative charge offers resistance to stripping) Other options could be a QS, SS or CSS
  • 26.  Tire Rubber Slurry • Color • Multiple products  Some old Some New  Micro Surfacing • Next Generation • Night time • Multiple Stone depth • Chemical Break  Multi Layer • 2 over 3 • Cape Seal (Slurry on top of Chip)  RAP • Close to a type 2 gradation • Lower Oil Content • Recycled Green Value • Color
  • 27.  Truck Mount • Better in residential and tight areas • Most commonly used • Multiple Manufactures • Typically multiple trucks per project that require calibration and adjustment  Continuous Machines • Same capabilities with the addition of the ability to resupply while placing slurry • Highways, Freeways • Same machine places the entire project • Reduced transverse joints.
  • 28.
  • 29.
  • 30.
  • 31.  Gate settings (Determine rock to oil relationship and product application rates)  Oil  Water  Fines Feeder (Cement)  Sulfate Feeder
  • 32. Sets the depth of the slurry Provides the uniform surface texture of the slurry May or May not be augured Varied widths
  • 33.
  • 34. Hand held Squeegees Oil Tankers Rock Trucks Loaders Conveyors Sweeper Traffic Control
  • 35.
  • 36.
  • 37. Things to consider • Time of the year (Weather Conditions) • Have large cracks been filled • Is the surface clean and dry • Trash trucks • Schools and school traffic • Sufficient Traffic Control • Application rate over surface conditions • Equipment Calibration
  • 38. Things to Consider • 50º F and rising • Slight breeze may be beneficial. High winds may make it a challenge to keep the surface clean • Sunlight needed to cure. Much shorter work windows in the cold months. • Minimize hand work • Overlaps should not be in the typical wheel paths • Chance of Rain?
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.  You only get what you inspect  Understand the process and the materials  Use a check list • http://www.fhwa.dot.gov/pavement/preservation/ppcl13.cfm  If you have any questions lean on industry: • Most suppliers and contractors are more than wiling to spend some time and answer your questions.  Learn what 25 tons of aggregate looks like in a stock pile (verify application rate)  Traffic Control  Joints  Hand work  Starts / Stops
  • 44.
  • 45. International Slurry Surfacing Association The “Greenbook” Standard Specifications for Public Works Construction Caltrans Specifications section 37 and MTAG Chapter 8 FP2
  • 46. Todd Vargason Ergon Asphalt and Emulsion Todd.Vargason@Ergon.com 909-829-0505