It will helps to make a presentation about a integrated steel plant. it based on total procedure of durapur steel plant.

1. SEMINAR ON
INDUSTRIAL TRAINING
AT
by
Ankush Basu (WBUT ROLL: 14800511007)
Chayan Sen (WBUT ROLL: 14800511015)
Subhadyuti Sahoo (WBUT ROLL: 14800511057)

2. COMPANY PROFILE -- A BRIEF OVERVIEW
•SAIL formed in 1973, as a holding company, for
•Hindustan Steel Limited (Comprising of BSP, DSP, RSP and ASP)
•Bokaro Steel limited
•HSL, predecessor to SAIL, formed in 1954
•Salem Steel Limited
•BCCL, NMDC
•In 1978, SAIL became an operating company
•Steel making subsidiaries were dissolved and merged
•BCCL and NMDC were spun off as independent companies
•Subsequently, the following companies were taken over as subsidiary
companies :
•Indian Iron & Steel Company (“IISCO”) in 1979, (merged with
SAIL in Feb. 2006)
•Maharashtra Elektrosmelt Limited (“MEL”) in 1986 (under merger)
•Visvesvaraya Iron & Steel Limited in 1989 (merged with SAIL in
1998)
•Bharat Refractories Limited merged with SAIL as SAIL Refractories
Unit in 2009

3. What is Steel ?
An alloy of iron and about 2% or less
carbon
One of the widely- used materials in the
world

4. Razors
Fridges
Uses of Steel - 1
Food and beverage cans
Ovens and microwaves
Utensils & Cutlery
Sinks
Washing machines

5. Low and High Rise buildings
Buses and Cars
Bridges & Fly-overs
Aircrafts
Sports Stadia & Railway Stations
Tunnels
Uses of Steel - 2

6. Uses of Steel - 3
Rail-Road Tracks
Train Compartments
Wheels & Axles
Oil & Gas Wells
Storage Tanks
Wind Turbines
Transmission Towers
Cranes
Machinery & Tools
Protective Equipments

7. Products of Steel – 1

8. Products of Steel – 2

9. Products of Steel – 3

10. Product Profile -1
Durgapur Steel Plant
Product Applications
TMT Bars Construction and
Fabrication
Medium
Structurals
(Angles,
Channels
& Joists)
Construction,
Fabrication, Tower
Segment (Power &
Telecom), Wagon
Building
Wheels &
Axles
Railways :
Locomotives,
Coaches, Wagons

11. Product Profile - 2
Durgapur Steel Plant
Product Applications
Skelp Tube
Manufacturing
Semis
(Blooms,
Billets and
Slabs)
Re-rolling into TMT
Bars, Wire Rod,
Structurals for
Infrastructure,
Construction & TLT
Towers segment,
Springs for Auto
Sector, Forgings

12. The Chemistry of Steel
Limestone + Coke + Sinter
Liquid iron + slag
Additions + Refining
Liquid Steel

13. THE BASICS OF AN INTEGRATED
STEEL PLANT

14. THE BASICS OF AN INTEGRATED
STEEL PLANT

15. OF DURGAPUR STEEL PLANT

16. Major Units
Durgapur Steel Plant
 Coke oven
 Blast Furnaces
 Steel melting shop
 Raw Material Handling Plant
 Oxygen plant
 Sinter Plants
 Blooming Mill
 Billet Mill
 Merchant Mill
 Section Mill
 Skelp Mill
 Wheel and Axle Plant

17. Coke oven

18. Blast Furnaces

19. Steel Melting shop

20. Raw Material Handling Plant
Limestone
Dolomite
Manganese
Ore
Bauxite
Manganese
Ferro
Manganese
Ferro Silicon

21.  Oxygen plant
Cross-section of a basic oxygen furnace

22.  Sinter Plants
Hard Porous Lump
Iron Ore fines, Dolomite fines, Limestone fines
Mixture to the Sinter Bed
Heating of Sinter Bed

23. Blooming Mill
Material – Ignot from SMS
Stripping Bay
Slabs -> Skelp Mill
Blooms -> Section Mill & W&A Plant
Billets -> Merchant Mill

24. Billet Mill

25. Merchant Mill
Materials – Billets
Roughing, Intermediate, Finishing Cooling
Packaging System

26. Section Mill
Blooms & Beams fed to Section Mill
Reheating Furnace
Roughing, Edging, Finishing, Levelling

27. Wheel and Axle Plant
 Wheels – Produced by
Pressing and Rolling
 Axles – Produced by
Forging
 Both heat-treated and
mechanized