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VENDOR
APPRAISAL
Typical cost structure of manufacturing
companies….

               Personal Cost                   Other Costs




                        Material Cost- 60 to 70%


….with such high contribution, Material cost has a significant influence on
business performance
                                                                          2
However, material cost is not the only cost that
companies incur while acquiring parts….

  • Cost of Material….Invoice Cost

  • Cost on Material….Acquisition Cost

                     Quality

         Inventory                                       Acquisition
                                                            Cost
 Execution


                                                           Invoice
                                                             Cost




….hence, sourcing strategically is the key to higher business performance
                                                                            3
Sources of competitive advantage….


         Selecting & Retaining good vendors

         Vendor relationship management




….hence, it is imperative for companies to have a good vendor appraisal
system.
                                                                          4
Challenges for Vendor Appraisal….

         Increasing Complexity of Technologies

         Increasing Industry Dynamics

         Thinner Margins

         Mismatch between Demand & Supply

         Rapid changes in Business Environment


….a good vendor appraisal system needs to address the above challenges
                                                                         5
Key Objectives…Vendor Appraisal
      Motivating       Business
       Vendors       Decisions e.g.       Audit
       (creating     Share, Pricing   requirements
     competition)                     (e.g. QS9000)




Selection of         Vendor             Supplier
 Vendors                               Upgradation
                    Appraisal
      Performance                     Trigger for
       monitoring                     corrective
                        Vendor
                                        action
                        rewards



                                                      6
Types of Appraisals Systems….



     Appraisal         Continuous
        for            Performance
     Selection          Appraisal




                                     7
Appraisal for Selection…the need
  l Assessing vendor capabilities before deciding on
    Long-term/ Short-term sourcing strategies (focus
    on evaluating vendor structure)

  n Identifying gaps between Desired performance &
    Actual vendor performance

  r Comparing of two vendors

    Understanding industry standards

  d Tracking new opportunities

                                                       8
Elements of Appraisal for Selection….
    Technology (Product & Process)

    System (Manufacturing & Quality)

    Current Performance

    Management strength

    Logistics

    Operating Effectiveness

    Financial Capabilities


                                        9
Example- Vendor Appraisal for Selection….
                    Criteria                       Wgt   Below   Avg   Above
                                                          Avg           Avg

        Product & Process Technology               30%
 Range of products available/Access
 Access to emerging product technology across
 the globe
 Prototype making & testing facility & lead-time
 Machining
 Gear cutting
 Finishing operation
 Assembly
      Manufacturing & Quality Systems              30%
 Equipment maintenance
 Inventory control
 House Keeping and Safety
 Rework Rejection (internal and external)
 Raw material & Bought out inspection
 Performance Testing - Final
 ISO/QS Certification
                                                                               10
Contd….
                   Criteria                  Wgt   Below   Avg   Above
                                                    Avg           Avg

               Tooling Capability            5%
 Tooling Design, Mfg & maintenance
 Tool sourcing
                  Logistics                  10%
 Distance & Regional advantage

            Current Performance              15%
 Schedule adherence
 Leverage opportunities Buyers experience
               Management strength           10%
 Continuous improvement- Product & Process
 Ability to visualize &adapt to changing
 customer & market needs
 Cost analysis & control
 Financial strength
 Customer based future plans

                                                                         11
Continuous Performance Appraisal …the need

     Performance monitoring

     Tracking progress

     – Strategy Implementation

     – Supplier Upgradation

     Trigger corrective actions




                                        12
Elements of Continuous Performance Appraisal

     Objective-     How capabilities are being maintained…



          Quality

          Cost

          Delivery

          General management




                                                             13
Example- Continuous Performance Appraisal
                                Criteria        Wgt
                                Quality         40%
     • Response to quality problems
     • Receiving rejection
     • Continuous improvement in quality
     • Warranty status

                               Delivery         40%
       Flexibility
       Schedule adherence
       Dispatch information
       Follow-up required
                         Financial Capability   10%
       Current Price
       Ability to make investments
                         General Management     10%
       Continuous improvement & Innovation
       Attitude
       Industrial relations
       Ethical standards
       Management control
                                                      14
Sourcing and the Management of Suppliers
                                          Supplier Performance –
                                     Possible Factors to Evaluate
     On-time delivery
      Quality
         Dealing with problems
           Continuous improvement
              Provision of spares
                 Responsiveness
                   Cost and price management
                     Communication
                        IT systems
                          Provision of clarification
                             Management of contract change
Developing Vendor Appraisal System….

    Similar basic criteria

    Different weights based on commodities

    Three point- Five point system???

    Issues in development

    – How to develop – Benchmarking v/s Evolution




                                                    16
Characteristics of a Good Vendor Appraisal
System….
    Simple to use

    User friendly (input of data & retrieval)

    Robust & Fast

    Comprehensive- Covers all areas

    Versatile- Good in variety of situation

    Real time

    Clarity of understanding


                                                17
Key issues during implementation….
   Harder issues
   – System related constraints

   – Data capture

   – Cost



   Softer issues
   – People issue…additional load

   – Why people should evaluate

   – Who should evaluate




                                     18
D scuss
 i

 Devise effective vendor appraisal system to
  be used by Paul for ‘DimS’ product.




                                                19

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104vendor Appraisal

  • 2. Typical cost structure of manufacturing companies…. Personal Cost Other Costs Material Cost- 60 to 70% ….with such high contribution, Material cost has a significant influence on business performance 2
  • 3. However, material cost is not the only cost that companies incur while acquiring parts…. • Cost of Material….Invoice Cost • Cost on Material….Acquisition Cost Quality Inventory Acquisition Cost Execution Invoice Cost ….hence, sourcing strategically is the key to higher business performance 3
  • 4. Sources of competitive advantage…. Selecting & Retaining good vendors Vendor relationship management ….hence, it is imperative for companies to have a good vendor appraisal system. 4
  • 5. Challenges for Vendor Appraisal…. Increasing Complexity of Technologies Increasing Industry Dynamics Thinner Margins Mismatch between Demand & Supply Rapid changes in Business Environment ….a good vendor appraisal system needs to address the above challenges 5
  • 6. Key Objectives…Vendor Appraisal Motivating Business Vendors Decisions e.g. Audit (creating Share, Pricing requirements competition) (e.g. QS9000) Selection of Vendor Supplier Vendors Upgradation Appraisal Performance Trigger for monitoring corrective Vendor action rewards 6
  • 7. Types of Appraisals Systems…. Appraisal Continuous for Performance Selection Appraisal 7
  • 8. Appraisal for Selection…the need l Assessing vendor capabilities before deciding on Long-term/ Short-term sourcing strategies (focus on evaluating vendor structure) n Identifying gaps between Desired performance & Actual vendor performance r Comparing of two vendors Understanding industry standards d Tracking new opportunities 8
  • 9. Elements of Appraisal for Selection…. Technology (Product & Process) System (Manufacturing & Quality) Current Performance Management strength Logistics Operating Effectiveness Financial Capabilities 9
  • 10. Example- Vendor Appraisal for Selection…. Criteria Wgt Below Avg Above Avg Avg Product & Process Technology 30% Range of products available/Access Access to emerging product technology across the globe Prototype making & testing facility & lead-time Machining Gear cutting Finishing operation Assembly Manufacturing & Quality Systems 30% Equipment maintenance Inventory control House Keeping and Safety Rework Rejection (internal and external) Raw material & Bought out inspection Performance Testing - Final ISO/QS Certification 10
  • 11. Contd…. Criteria Wgt Below Avg Above Avg Avg Tooling Capability 5% Tooling Design, Mfg & maintenance Tool sourcing Logistics 10% Distance & Regional advantage Current Performance 15% Schedule adherence Leverage opportunities Buyers experience Management strength 10% Continuous improvement- Product & Process Ability to visualize &adapt to changing customer & market needs Cost analysis & control Financial strength Customer based future plans 11
  • 12. Continuous Performance Appraisal …the need Performance monitoring Tracking progress – Strategy Implementation – Supplier Upgradation Trigger corrective actions 12
  • 13. Elements of Continuous Performance Appraisal Objective- How capabilities are being maintained… Quality Cost Delivery General management 13
  • 14. Example- Continuous Performance Appraisal Criteria Wgt Quality 40% • Response to quality problems • Receiving rejection • Continuous improvement in quality • Warranty status Delivery 40% Flexibility Schedule adherence Dispatch information Follow-up required Financial Capability 10% Current Price Ability to make investments General Management 10% Continuous improvement & Innovation Attitude Industrial relations Ethical standards Management control 14
  • 15. Sourcing and the Management of Suppliers Supplier Performance – Possible Factors to Evaluate On-time delivery Quality Dealing with problems Continuous improvement Provision of spares Responsiveness Cost and price management Communication IT systems Provision of clarification Management of contract change
  • 16. Developing Vendor Appraisal System…. Similar basic criteria Different weights based on commodities Three point- Five point system??? Issues in development – How to develop – Benchmarking v/s Evolution 16
  • 17. Characteristics of a Good Vendor Appraisal System…. Simple to use User friendly (input of data & retrieval) Robust & Fast Comprehensive- Covers all areas Versatile- Good in variety of situation Real time Clarity of understanding 17
  • 18. Key issues during implementation…. Harder issues – System related constraints – Data capture – Cost Softer issues – People issue…additional load – Why people should evaluate – Who should evaluate 18
  • 19. D scuss i  Devise effective vendor appraisal system to be used by Paul for ‘DimS’ product. 19