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50 Years of Palusol® History
BASF SE | Ludwigshafen | Andreas Bolz | Performance Material
Once Upon A Time
Age of the foaming plastics
222.09.2016
Aug 1960
flexible plastic Foaming
Bubbles
Rigid Foam Foam starts
...
Product Development and First Patent
322.09.2016
Aug 1960
Method of the manufacture of water and fibrous
particles contain...
First Small & Large Scale Fire Tests
Fire tests confirmed the usability of the intumescent product
422.09.2016
1961
Foundation of PALUSOL GmbH
Epoxy resin coating was developed 1966
522.09.2016
1963 - 1966
1963 Foundation of PALUSOL GmbH
...
New Plant Site Limburgerhof
Start of manual production and first sales
Furnace facilities installed
622.09.2016
1966 - 197...
Market Development
BASF started sales initiatives in all regions
Press conference LU 1972 – Fire test in USA
722.09.2016
1...
Market Development
Endurance are required for fire tests
822.09.2016
1972
 Since 1970 Palusol is
an official sales
produc...
External Quality Inspection and First
German DIBt Approval
922.09.2016
1977
Relocation to Frankenthal Site
without fire testing equipment
1022.09.2016
Production Site in Frankenthal had been a
woode...
Industrial Application Developments
Pipe Seals, Ventilation Grilles, Steel Doors
1122.09.2016
1980
1222.09.2016
Industrial Application Developments
Pipe seals and steel door fire tests
1980
1322.09.2016
1986
Wooden Door Applications
1422.09.2016
25th Anniversary of Palusol
with interesting Lectures
1991
 European fire protection systems in the future, ...
Successful Innovation Palusol SW
Benefits of using
1522.09.2016
 Prefabricated thin-walled (1¾’’) door cores ensure
relia...
Over 50 Certified Fire Door Assemblies
Licensed by BASF SE
1622.09.2016
2005 2016
Palusol – on a European Scale
1722.09.2016
Jan 2017
European Technical Approval (ETA) is now available and will start as o...
Public Relation
Successful market communication supports customers by
promoting Palusol since many years
1822.09.2016
1966
1968
1970
1972
1974
1976
1978
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
2010
2012
20...
BASF Business in Passive Fire Protection
Close cooperation with other BASF divisions
2022.09.2016 24
KBS Cable coating
Per...
Thanks for your trustful partnership !
2122.09.2016
Many Thanks For Your Attention !
2222.09.2016
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50 Years of Palusol History

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Since 1966, Palusol® panels provide improved fire protection, mainly in public buildings. Overall, about 15 km² Palusol® panels have been produced since then – an area that is nearly five times as large as the Central Park in New York! Cut into stripes, as Palusol® is mainly used, you could cover a distance of 1,500,000 km with the material that has been produced yet and orbit the equator 25 times. BASF is delighted about this success and wishes Palusol® all the best for the next 50 years!

Presentation held at the Palusol Celebration September 22/ 23, 2016.
More on.basf.com/palusol

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50 Years of Palusol History

  1. 1. 50 Years of Palusol® History BASF SE | Ludwigshafen | Andreas Bolz | Performance Material
  2. 2. Once Upon A Time Age of the foaming plastics 222.09.2016 Aug 1960 flexible plastic Foaming Bubbles Rigid Foam Foam starts melting Heat Transfer Resistance
  3. 3. Product Development and First Patent 322.09.2016 Aug 1960 Method of the manufacture of water and fibrous particles containing moldings made of Alkali Silicates 1,9 mm 12 mm
  4. 4. First Small & Large Scale Fire Tests Fire tests confirmed the usability of the intumescent product 422.09.2016 1961
  5. 5. Foundation of PALUSOL GmbH Epoxy resin coating was developed 1966 522.09.2016 1963 - 1966 1963 Foundation of PALUSOL GmbH Joint Venture with St.Gobain PAris LUdwigshafener ISOLliergesellschaft  Research & Development BASF AG, Sales St. Gobain  Technical problems and discrepancies in sales activities led to a liquidation of the GmbH 1964  BASF developed Jan 1966 an impermeable coating to protect the panels against moisture and carbon dioxide
  6. 6. New Plant Site Limburgerhof Start of manual production and first sales Furnace facilities installed 622.09.2016 1966 - 1970 Semi-automated manufacturing process
  7. 7. Market Development BASF started sales initiatives in all regions Press conference LU 1972 – Fire test in USA 722.09.2016 1972
  8. 8. Market Development Endurance are required for fire tests 822.09.2016 1972  Since 1970 Palusol is an official sales product of BASF  Since 1972 2 types of Palusol 100 (white) & 210 (black) available  Up to 1975 sales behind expectations due to low legal regulations  Since 1977 more stringent requirements for fire doors
  9. 9. External Quality Inspection and First German DIBt Approval 922.09.2016 1977
  10. 10. Relocation to Frankenthal Site without fire testing equipment 1022.09.2016 Production Site in Frankenthal had been a wooden barrel factory since approx. 1906 1979
  11. 11. Industrial Application Developments Pipe Seals, Ventilation Grilles, Steel Doors 1122.09.2016 1980
  12. 12. 1222.09.2016 Industrial Application Developments Pipe seals and steel door fire tests 1980
  13. 13. 1322.09.2016 1986 Wooden Door Applications
  14. 14. 1422.09.2016 25th Anniversary of Palusol with interesting Lectures 1991  European fire protection systems in the future, Wolfram Becker, BASF AG  Wooden Fire Doors, Heinz Kraus, Schörghuber GmbH  Steel Fire Doors, Walter Ulrich, Hörmann KG Freisen  Requirements from the building code, Theo Schröders, Schröders GmbH  Sealings of ventilation ducts and pipes, Peter Kuhn, Rolf Kuhn GmbH  Cable box as fire-stop for cable ducts, Reinhold Drosselmeyer, FST GmbH
  15. 15. Successful Innovation Palusol SW Benefits of using 1522.09.2016  Prefabricated thin-walled (1¾’’) door cores ensure reliable resistance to fire up to 90 min  Wide variety of products and certified wooden fire door assemblies available  High degree of freedom in designing the doors & frames individually  Saving of costly and time consuming certification process steps  Licensing by BASF SE  HDFs are FSC® certified 2005
  16. 16. Over 50 Certified Fire Door Assemblies Licensed by BASF SE 1622.09.2016 2005 2016
  17. 17. Palusol – on a European Scale 1722.09.2016 Jan 2017 European Technical Approval (ETA) is now available and will start as of 1st January 2017
  18. 18. Public Relation Successful market communication supports customers by promoting Palusol since many years 1822.09.2016
  19. 19. 1966 1968 1970 1972 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 Palusol Standard Palusol SW Palusol Gesamt Continuous Growth Over Last 50 Years 1922.09.2016 Palusol Arising Growing Phase Smart innovations 2016: 15 Mio m² 2006: 11 Mio m² 1996: 7 Mio m² 1986: 3,5 Mio m² 1976: 0,5 Mio m² Growing Graphite & Phosphate Competition
  20. 20. BASF Business in Passive Fire Protection Close cooperation with other BASF divisions 2022.09.2016 24 KBS Cable coating Perimeter sealing of doors with Palusol/ Exterdens Lock/Hinge encapsulation with Interdens Metal fire door frames with Palusol/ Exterdens Fire door cores with Palusol SW Penetration sealing with Palusol/KBS/Barraflame Perimeter sealing of glazings with Palusol Fire-extinguishing Agents Pyrosal/ Metasal Safes/Safefty cabinets with Palusol/Exterdens Ventilation Grills with Palusol EB EN PM
  21. 21. Thanks for your trustful partnership ! 2122.09.2016
  22. 22. Many Thanks For Your Attention ! 2222.09.2016

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