SlideShare ist ein Scribd-Unternehmen logo
1 von 26
Downloaden Sie, um offline zu lesen
Humo-Diesel Supply chain
24-04-2017Humo-Diesel Supply Chain
1
VJTI Project Management, Mumbai
Under guidance of Prof. Balaji Ramadurai
Avinash Sah (162200017)
7057820371
Mohini Jalekar (162201005)
mohini.jalekarvjti18@gmail
.com
9637177699
avinash.sahvjti18@gmail.com
Kausal Patwa (162200020)
Kausalkumar.patwavjti18
@gmail.com
8291713452
Aniket Bhosle (162200024)
Aniket.bhoslevjti18@gmail.com
8655660910
Prajakta Wazat (162201006)
Prajakta.wazatvjti18@gmail
.com
9545107788
Vishrut Tamgadge (162200009)
Vishrut.tamgadgevjti18@
gmail.com
8793430676
Amol Ajagekar (162200015)
Amol.ajagekarvjti18@gmail
.com
9773306749
DoNotCop
Overview
24-04-2017Humo-Diesel Supply Chain
2
5.4
6.3
7.1 7.3
7.6
0
1
2
3
4
5
6
7
8
2012-13 2013-14 2014-15 2015-16 2016-17
GDP %
GDP Growth of India
Source: Central Statistics Office
• Growth will be driven by private
consumption, which has benefited from
lower energy prices and higher real incomes.
(Source: World Economic Outlook, IMF)
• Growth in India’s economy will drive
demand for energy across sectors. Hence,
access to adequate and reliable sources of
energy becomes vital.
44
22 22
7 3 1 1
0
10
20
30
40
50
Energy Consumption
Consumption %
• The industry and transport sectors are
the largest end-users of energy in India
and account for half of the total energy
consumed.
• Use of Petroleum as a fuel will continue to
expand in transport sector, particularly road
& rail transport, for passenger and freight
movement.
Source: Central Electricity Authority, GOI
DoNotCop
Source: Petroleum Planning and Analysis Cell,
Government of India (GOI)
Oil consumption in Litres
24-04-2017Humo-Diesel Supply Chain
3
 Believing India to be endowed with
significant potential for generating
energy through renewable resources, the
GOI is promoting and encouraging:
a) Ethanol derived from sugar
molasses/juice
for blending with gasoline,
b) Biodiesel derived from inedible oils
and oil waste for blending with
diesel, and
c) Bio-methanol and biosynthetic fuels.
Ministry Role
Railways Undertake plantation of
Jatropha over wastelands
along rail rights-of-way and
trials of biodiesel blended fuel
on railroad locomotives.
Institutional
Mechanism
DoNotCop
Present Demand for Diesel
( Rail and Shipping Industry)
24-04-2017Humo-Diesel Supply Chain
4
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
2004 2006 2008 2010 2012 2014 2016
Fuel Used(Million Liters)
Fuel Used(Million Liters)
Source: Industry and trade sources, GOI
DoNotCop
Future Demand for Diesel
( Rail and Shipping Industry)
24-04-2017Humo-Diesel Supply Chain
5
0
1000
2000
3000
4000
5000
6000
7000
8000
2014 2016 2018 2020 2022 2024 2026 2028
Fuel Use Projection(Million Liters)
Fuel Used(Million Liters)
Source: Industry and trade sources, GOI
DoNotCop
Promoting Bio-Diesel
24-04-2017Humo-Diesel Supply Chain
6
• National Bio-Diesel Mission (NBM)
• Present blending scenario: 0.1 percent
• Launch of B5 (Five percent) Blending Mission
Alternative to
High Speed Diesel
• As India is the fourth (energy data) largest global
contributor to carbon emissions, the Government of
India (GOI) is targeting EURO-III and IV as reference
emission norms for vehicles, which in turn require
adoption of clean and green fuel.
Strict Emission
Norms
• India is the third-largest importer of crude oil after
the United States and China and continues to rely on
imports considerably. Therefore India should be self
sufficient in energy in order to narrow it’s current
account deficit.
Self sufficiency in
Energy
Objective: 1) To assist GOI in reaching ambitious mission of B20 (20% biodiesel)
2) To establish Humo-Diesel Supply Chain
DoNotCop
F1
F2
S1
S2
Jatropha
OVERVIEW OF SUPPLY CHAIN
Different
storages at
17 railway
zones
Push System Pull System
Diesel
Supplier
Diesel
Supplier
Blended
Diesel
Storage
Biodiesel
Blending
Depots
(West)
Biodiesel
Blending
Depot
(South)
Biodiesel
Storage
Biodiesel
Storage
Cultured Algae
Algae
Culturing
Unit
MFG.
PLANT
1
Algae
culture
MFG.
PLANT
2
Oil seed
extraction
Railway
Loco-shed
Shipyard
CH4Supply
Human faeces
S3
CO2
Supply
S1
S2
MFG.
PLANT
1
Algae
culture
MFG.
PLANT
2
Oil seed
extraction
Biodiesel
Storage
Biodiesel
Storage
DoNotCop
North western
Railway Zone:
1.Abu Road
locoshed
2.Phulera
Locoshed
Southern
Railway Zone:
1.Ernakulam
locoshed
2.Erode locoshed
Western Railway
Zone:
1.Ratlam
locoshed
2.Gandhidham
3.Sabarmati
Central Railway
Zone:
1.Kurla
2.Kalyan
3.Pune
West Central
Railway zone:
1.Itarsi loco shed
2.Katni loco shed
South East Zone:
1. Raipur
2. Motibagh
South Cental
Zone:
1. Gooty
2. Sonatnagar
3. Kazipet
4. Vijaywada
South west Zone:
1. Hubli
2. Bangalore
city
North Central
Zone:
1. Jhansi
2. Agra
North Eastern
Zone:
1. Gonda
2. Izzatnagar
East coast Zone:
Vishakhapatnam
Northen Zone:
1. Ludhiyana
2. Lucknow
3. Mughalsarai
Eastern Zone:
1. Belaghata
2. Andal
3. Jamalpur
East Central Zone:
1. Mughalsarai
2. Samastipur
Konkan Railway
Zone:
1. Panvel
2. Veer
South Eastern
Zone:
1. Kharagpur
2. Bokaru city
Northeast Frontier
Zone:
1. Guwahati
2. Silliguri
End Customers for biodieselDoNotCop
Forecasted Demand of Humo Diesel
24-04-2017Humo-Diesel Supply Chain
9
Assumptions:
1. Projected as per national policy of B5 (5% blending)
2. Increased demand in 2nd and 4th quarter due to requirement of special trains
3. Winter Model of forecasting selected
DoNotCop
Graphical representation of forecasted
demand
24-04-2017Humo-Diesel Supply Chain
10
DoNotCop
Distribution of 2018 DEMAND
jatropha
Algae
34.5%
65.5%
Total demand – 270 Million Litre
Jatropha Plantation:
• Total Demand: 177
Million Litre
• Land Requirement:
87,881 hectare
• Location of
Manufacturing Plant:
Baramati
Algae Plantation:
• Total Demand: 93
Million Litre
• Land Requirement:
4705 hectare
• Location of
Manufacturing
Plant: Baramati
11
DoNotCop
Process for Preparation of Biodiesel
Methane
Mixing Methanol
Catalyst
(NaOH/KOH)
Trans esterification
Separation
Biodiesel
Oil
( Jatropha oil/oil
from algae)
Crude
Biodiesel
Crude
Glycerine
Washing
CO2
Extraction of
Oil from Algae
Algae culture Bio Digester
Human Waste
DoNotCop
Design Of Distribution Network
Manufacturing Plant 1
Oil seed extraction
Inbound Shipment
Flow of Bio-Diesel
Flow of Information
Outbound Shipment
*I.R – Indian Railway
# - Storage capacity of 1400 K.L
Manufacturing Plant 2
Algae culture
Baramati
(Maharashtra)
Biodiesel Storage Tanks
(Pimpri-chinchwad, MH)
Storage Capacity
8 Underground Tanks(150KL) – 1.2
Million litres
7 High Capacity Tanks(100KL) - 0.7
Million litres
Biodiesel Storage Tanks
(Erode, TN)
Storage Capacity
10 Underground Tanks(150KL) – 1.5
Million litres
7 High Capacity Tanks(100KL) – 0.7
Millions Litres
Indian Railway Bio-Diesel
Blending Depot
Pune
(CR) #
Manglo
re (SR)
#
Tiruchi
rapalli
(SR) #
Erode
(SR) #
Palakka
d (SR) #
Wadi
(CR) #
Daund
(CR) #
119K.M
1096K.M
Banglor
e (SR) #
Outbound Shipment
13
DoNotCop
Facilities At Storage Tanks
Facility Pimpri-Chinchwad ( M.H) Erode (T.N)
Distance from mfg. plant 119 K.M 1096 K.M
Dedicated Capacity 150 KL x 8
(5 Tanks : Jatropha seeds
3 Tank: Algae culture)
100 KL x 7
(3 Tanks : Jatropha seeds
2 Tank: Algae culture)
150 KL x 10 (7 Tanks :
Jatropha seeds
3 Tank: Algae culture)
100 KL x 7 (5 Tanks :
Jatropha seeds
2 Tank: Algae culture)
Area:
•Total Area
•Covered shed Area
•Open Area
10,500 Sq. m
1,995 Sq. m
8,505 Sq. m
12,750 Sq. m
2422.5 Sq. m
10,327 Sq. m
Water ( Required in
every working day )
50 KL 50 KL
14
DoNotCop
Facilities At Manufacturing Plant
Facility Description
Location Baramati (Maharashtra)
Dedicated Capacity 500 KL
Biodiesel From Jatropha – 325 KL
Biodiesel From Algae Culture – 175 KL
Storage Capacity with Loco-
Loading Facility
100 KL x 4 tanks - Biodiesel From Jatropha
100KL x 2 tanks - Biodiesel From Algae Culture
Water ( Required in every working
day )
50 KL
15
DoNotCop
Suppliers of Raw material
• Methane and CO2 required can be collected from
bio digesters of bio toilets deployed in trains
having halts in following stations as well as from
platform toilets.
• Daund Railway station
• Manmad railway station
• Kalyan Railway station
Human Faeces
From railway
stations
• Central government and several state governments
provide fiscal incentives for supporting planting of
jatropha and other inedible oilseeds.
• Aurangabad
• Nashik
• Ahmednagar
Jatropha
oil seeds
DoNotCop
Humo-Diesel Supply Chain
17
Pimpri-
Chinchwad
Erode
Palakka
d (SR)
Baramati
Manufacturing plant
16 km
426 km
84 km
277 km 494 km 141 km 143 km
119 km 1096 km
Pune
(CR)
Wadi
(CR)
Daund
(CR)
Banglor
e (SR)
Manglo
re (SR)
Tiruchi
rapalli(
SR)
Erode
(SR)
Transportation model for Biodiesel
Nasik
Ahmednagar
Aurangabad
272km
123km
238 km
Jatropha Collecting centres
Kalyan
Manmad
Daund
CH4 collection centres
35km
194 km
235km
0km
DoNotCop
Transportation Cost of Jatropha oilseeds
24-04-2017Humo-Diesel Supply Chain
18
Parameters Nasik Ahmednagar Aurangabad
Distance 272km 123km 238km
Mode of
transportation
Truck Truck Truck
Capacity of Tanker 16 Ton 16 Ton 16Ton
Cost per metric ton Rs 871 Rs 394 Rs 762
Total
transportation cost
Rs 13,936 Rs 6,300 Rs 12,200
DoNotCop
Transportation of biodiesel from Plant to Storage
facilities (Inbound Shipment)
24-04-2017Humo-Diesel Supply Chain
19
Parameters Baramati to Erode Baramati to Pimpri-
Chinchwad
Mode of
Transportation
Freight train Freight Train
Volumetric Capacity of
Train
2,478 Metric ton 2,292.15 Metric ton
Freight rate Rs. 2,747 per ton Rs 325 per ton
Total Transportation
cost per trip
Rs 68,07,066 Rs 7,45,923.75
Transportation cost per
litre
Rs 2.431 Rs 0.288
DoNotCop
Transportation of biodiesel from Storage facilities
to blending units(Outbound Shipment)
24-04-2017Humo-Diesel Supply Chain
20
Terminals Storage capacity
at IR locoshed (
in Tonnes)
Transportati
on cost per
Ton
Total
Transportati
on cost
Transportati
on cost per
litre
Chinchwad to
Pune
1,239 Rs 223 Rs 2,76,352 0.197
Chinchwad to
Daund
1,239 Rs 248 Rs 3,07,272 0.22
Erode to
Bangalore
1,239 Rs 598 Rs 7,40,922 0.53
Erode to
Mangalore
1,239 Rs 1,112 Rs 13,77,768 0.984
Erode to
Tiruchirapalli
1,239 Rs 520 Rs 6,44,280 0.469
Erode to
Palakkad
1,239 Rs 444 Rs 5,50,116 0.39
Transportation cost from Pimpri-Chinchwad to Wadi=Rs 36,505.6
Total Transportation Cost=Rs 39,33,215.6
DoNotCop
Components of Sourcing Decisions
24-04-2017Humo-Diesel Supply Chain
21
Particular Activity Decision
Transportation Inbound shipment Outsource
Outbound Shipment Outsource
Facilities Storage tanks (2 nos) In-House
Manufacturing Plant In-House
Cultured Algae Outsource
Jatropha Seeds Outsource
DoNotCop
Information flow of Supply Chain
24-04-2017Humo-Diesel Supply Chain
22
Suppliers Manufacturers Distributors Blending Depot Customers
Product Flow
Information Flow
• Shipment can be tracked
• Coordination And Information Sharing
• Demand can be known
• Seasonal trends can be identified
• Alternative Modes of transportation
• Finances
• Strategy
DoNotCop
Cost of Biodiesel from Jatropha
Cultivation
Sr
No.
Component Demand Rate Total
Cost
1 Seed Cost 468000 Tonne Rs 10/kg 4.68 billion
2 Oil Extraction 468000 Tonne Rs 3/kg 1.404billion
3 Trans-Esterification 158*106 lit Rs 12/lit 1.896 billion
4 Methanol 18.96*106 lit Rs 25/lit 0.474 billion
Sub Total 8.454 billion
Recovery
1 Oil Meal 311*106kg Rs 6/kg 1.866 billion
2 Glycerol 47.8*106 kg Rs 35/kg 1.673 billion
Sub Total 3.539 billion
Cost of Bio- Diesel per litre Rs 31.68
23
DoNotCop
Cost of Biodiesel from Algae
Cultivation
Sr No. Component Demand Rate Total
Cost
1 Cost of Cultured
Algae(wet algae)
744000 Tonnes Rs. 2.5/kg/Acer 1.86 billion
2 Oil Extraction 93*106 Rs. 35/liter 3.255 billion
3 Oil Refining 93*106 Rs. 50/liter 4.650 billion
4 Trans-Esterification 246*106 lit Rs 12/kg 2.952 billion
5 CO2 Production 80.45*106 lit Rs 30/kg 2.416 billion
Sub Total 15.133 billion
Recovery
1 Oil Meal 484*106kg Rs 6/kg 2.904 billion
2 Glycerol 74.4*106 kg Rs 35/kg 2.604 billion
Sub Total 5.508 billion
Cost of Bio- Diesel per litre Rs 39.12
24
DoNotCop
Profit Evaluation from Both the
Plants
Sr.
No.
Particular Jatropha Plant Algae Plant
1. Production Cost of Biodiesel per
litre
Rs. 31.68 Rs. 39.12
2. Overheads Rs. 1.68 Rs. 1.8
3. Total Transportation Cost of
Biodiesel per litre (Including Taxes)
Rs. 15.85 Rs. 15.85
4. Total Cost of Biodiesel per litre Rs. 49.13 Rs. 56.77
5. Selling price of Biodiesel per liter Rs. 60 Rs. 60
6. Profit(%) 18.17% 5.38%
Note: Cost of Biodiesel from Algae plant is more than that from Jatropha plant due to
oil refining process.
25
DoNotCop
Thank You
24-04-2017Humo-Diesel Supply Chain
26
DoNotCop

Weitere ähnliche Inhalte

Ähnlich wie Humo diesel supply chain rev 1

Logistics and supply chain of IOC & ONGC
Logistics and supply chain of IOC & ONGCLogistics and supply chain of IOC & ONGC
Logistics and supply chain of IOC & ONGCTony Sebastian
 
Acc investor presentation_august_12
Acc investor presentation_august_12Acc investor presentation_august_12
Acc investor presentation_august_12Company Spotlight
 
Presentation-Project Development.pptx
Presentation-Project Development.pptxPresentation-Project Development.pptx
Presentation-Project Development.pptxssuser6e15bc
 
Petroleum products import export indian option
Petroleum products import export indian optionPetroleum products import export indian option
Petroleum products import export indian optionMuzahid Khan
 
Hydrogen as a fuel in future
Hydrogen as a fuel in futureHydrogen as a fuel in future
Hydrogen as a fuel in futureGaurav sahay
 
IRJET- Environmental Impact of Biodiesel Derived from Animal Fat & Its Blend
IRJET-  	  Environmental Impact of Biodiesel Derived from Animal Fat & Its BlendIRJET-  	  Environmental Impact of Biodiesel Derived from Animal Fat & Its Blend
IRJET- Environmental Impact of Biodiesel Derived from Animal Fat & Its BlendIRJET Journal
 
Liquid Energy From Cane In India
Liquid Energy From Cane In IndiaLiquid Energy From Cane In India
Liquid Energy From Cane In IndiaPhani Mohan K
 
China automotive energy research center brief rr advisory committee ditan lab...
China automotive energy research center brief rr advisory committee ditan lab...China automotive energy research center brief rr advisory committee ditan lab...
China automotive energy research center brief rr advisory committee ditan lab...Steve Wittrig
 
Integration of Refining and Petrochem Industry
Integration of Refining and Petrochem IndustryIntegration of Refining and Petrochem Industry
Integration of Refining and Petrochem Industrybhartisharma0
 
PRAJ FINAL 26th JUNE -1.pdf
PRAJ FINAL 26th JUNE -1.pdfPRAJ FINAL 26th JUNE -1.pdf
PRAJ FINAL 26th JUNE -1.pdfValueEducator
 
Oil sector
Oil sectorOil sector
Oil sectorRAVI PAL
 

Ähnlich wie Humo diesel supply chain rev 1 (20)

Supply chain and logistics issues of crude oil in india
Supply chain and logistics issues of crude oil in indiaSupply chain and logistics issues of crude oil in india
Supply chain and logistics issues of crude oil in india
 
Logistics and supply chain of IOC & ONGC
Logistics and supply chain of IOC & ONGCLogistics and supply chain of IOC & ONGC
Logistics and supply chain of IOC & ONGC
 
Acc investor presentation_august_12
Acc investor presentation_august_12Acc investor presentation_august_12
Acc investor presentation_august_12
 
Oil And Gas 2006
Oil And Gas 2006Oil And Gas 2006
Oil And Gas 2006
 
Presentation-Project Development.pptx
Presentation-Project Development.pptxPresentation-Project Development.pptx
Presentation-Project Development.pptx
 
Oil & Gas Sectore Report - December 2016
Oil & Gas Sectore Report - December 2016Oil & Gas Sectore Report - December 2016
Oil & Gas Sectore Report - December 2016
 
Bio diesel(1.4.05)
Bio diesel(1.4.05)Bio diesel(1.4.05)
Bio diesel(1.4.05)
 
Petroleum products import export indian option
Petroleum products import export indian optionPetroleum products import export indian option
Petroleum products import export indian option
 
Hydrogen as a fuel in future
Hydrogen as a fuel in futureHydrogen as a fuel in future
Hydrogen as a fuel in future
 
Oil & Gas Sectoral Report - October 2016
Oil & Gas Sectoral Report - October 2016Oil & Gas Sectoral Report - October 2016
Oil & Gas Sectoral Report - October 2016
 
Oil and Gas Sector Report April 2017
Oil and Gas Sector Report April 2017Oil and Gas Sector Report April 2017
Oil and Gas Sector Report April 2017
 
Oil and gas_2006
Oil and gas_2006Oil and gas_2006
Oil and gas_2006
 
IRJET- Environmental Impact of Biodiesel Derived from Animal Fat & Its Blend
IRJET-  	  Environmental Impact of Biodiesel Derived from Animal Fat & Its BlendIRJET-  	  Environmental Impact of Biodiesel Derived from Animal Fat & Its Blend
IRJET- Environmental Impact of Biodiesel Derived from Animal Fat & Its Blend
 
Oil & Gas Sectore Report - December 2016
Oil & Gas Sectore Report - December 2016Oil & Gas Sectore Report - December 2016
Oil & Gas Sectore Report - December 2016
 
Liquid Energy From Cane In India
Liquid Energy From Cane In IndiaLiquid Energy From Cane In India
Liquid Energy From Cane In India
 
China automotive energy research center brief rr advisory committee ditan lab...
China automotive energy research center brief rr advisory committee ditan lab...China automotive energy research center brief rr advisory committee ditan lab...
China automotive energy research center brief rr advisory committee ditan lab...
 
Oil and Gas Sector Report June 2017
Oil and Gas Sector Report June 2017Oil and Gas Sector Report June 2017
Oil and Gas Sector Report June 2017
 
Integration of Refining and Petrochem Industry
Integration of Refining and Petrochem IndustryIntegration of Refining and Petrochem Industry
Integration of Refining and Petrochem Industry
 
PRAJ FINAL 26th JUNE -1.pdf
PRAJ FINAL 26th JUNE -1.pdfPRAJ FINAL 26th JUNE -1.pdf
PRAJ FINAL 26th JUNE -1.pdf
 
Oil sector
Oil sectorOil sector
Oil sector
 

Kürzlich hochgeladen

What is the Best Way to Track Employee Vacation Time?
What is the Best Way to Track Employee Vacation Time?What is the Best Way to Track Employee Vacation Time?
What is the Best Way to Track Employee Vacation Time?Managry
 
How To Get Rich With Bitcoin Even If You Have No Clue About Technology
How To Get Rich With Bitcoin Even If You Have No Clue About TechnologyHow To Get Rich With Bitcoin Even If You Have No Clue About Technology
How To Get Rich With Bitcoin Even If You Have No Clue About Technologyzaidashadali00
 
How to track billable hours - a step-by-step guide
How to track billable hours - a step-by-step guideHow to track billable hours - a step-by-step guide
How to track billable hours - a step-by-step guideManagry
 
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and Compliance
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and CompliancePreventing Timesheet Fraud Strategies for Ensuring Accuracy and Compliance
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and ComplianceManagry
 
HDPE Pipe Fittings Manufacturer and Supplier
HDPE Pipe Fittings Manufacturer and SupplierHDPE Pipe Fittings Manufacturer and Supplier
HDPE Pipe Fittings Manufacturer and SupplierBhavin Kanani
 
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdf
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdfPath to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdf
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdfContent Strategy Inc.
 
Establishing An Enterprise and Project Management.pptx
Establishing An Enterprise and Project Management.pptxEstablishing An Enterprise and Project Management.pptx
Establishing An Enterprise and Project Management.pptxshrinivas kulkarni
 
Analysis Of FaarmTech | BBA | Business Plan
Analysis Of FaarmTech | BBA | Business PlanAnalysis Of FaarmTech | BBA | Business Plan
Analysis Of FaarmTech | BBA | Business Planmohsinrai101
 
Institutions Supporting Small Business Enterprises.pptx
Institutions Supporting Small Business Enterprises.pptxInstitutions Supporting Small Business Enterprises.pptx
Institutions Supporting Small Business Enterprises.pptxshrinivas kulkarni
 
Expense Management Maximizing Efficiency for Business Success
Expense Management Maximizing Efficiency for Business SuccessExpense Management Maximizing Efficiency for Business Success
Expense Management Maximizing Efficiency for Business SuccessManagry
 

Kürzlich hochgeladen (10)

What is the Best Way to Track Employee Vacation Time?
What is the Best Way to Track Employee Vacation Time?What is the Best Way to Track Employee Vacation Time?
What is the Best Way to Track Employee Vacation Time?
 
How To Get Rich With Bitcoin Even If You Have No Clue About Technology
How To Get Rich With Bitcoin Even If You Have No Clue About TechnologyHow To Get Rich With Bitcoin Even If You Have No Clue About Technology
How To Get Rich With Bitcoin Even If You Have No Clue About Technology
 
How to track billable hours - a step-by-step guide
How to track billable hours - a step-by-step guideHow to track billable hours - a step-by-step guide
How to track billable hours - a step-by-step guide
 
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and Compliance
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and CompliancePreventing Timesheet Fraud Strategies for Ensuring Accuracy and Compliance
Preventing Timesheet Fraud Strategies for Ensuring Accuracy and Compliance
 
HDPE Pipe Fittings Manufacturer and Supplier
HDPE Pipe Fittings Manufacturer and SupplierHDPE Pipe Fittings Manufacturer and Supplier
HDPE Pipe Fittings Manufacturer and Supplier
 
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdf
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdfPath to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdf
Path to Traditional Pub - BookFest 2024 presentation - 03-23-2024.pdf
 
Establishing An Enterprise and Project Management.pptx
Establishing An Enterprise and Project Management.pptxEstablishing An Enterprise and Project Management.pptx
Establishing An Enterprise and Project Management.pptx
 
Analysis Of FaarmTech | BBA | Business Plan
Analysis Of FaarmTech | BBA | Business PlanAnalysis Of FaarmTech | BBA | Business Plan
Analysis Of FaarmTech | BBA | Business Plan
 
Institutions Supporting Small Business Enterprises.pptx
Institutions Supporting Small Business Enterprises.pptxInstitutions Supporting Small Business Enterprises.pptx
Institutions Supporting Small Business Enterprises.pptx
 
Expense Management Maximizing Efficiency for Business Success
Expense Management Maximizing Efficiency for Business SuccessExpense Management Maximizing Efficiency for Business Success
Expense Management Maximizing Efficiency for Business Success
 

Humo diesel supply chain rev 1

  • 1. Humo-Diesel Supply chain 24-04-2017Humo-Diesel Supply Chain 1 VJTI Project Management, Mumbai Under guidance of Prof. Balaji Ramadurai Avinash Sah (162200017) 7057820371 Mohini Jalekar (162201005) mohini.jalekarvjti18@gmail .com 9637177699 avinash.sahvjti18@gmail.com Kausal Patwa (162200020) Kausalkumar.patwavjti18 @gmail.com 8291713452 Aniket Bhosle (162200024) Aniket.bhoslevjti18@gmail.com 8655660910 Prajakta Wazat (162201006) Prajakta.wazatvjti18@gmail .com 9545107788 Vishrut Tamgadge (162200009) Vishrut.tamgadgevjti18@ gmail.com 8793430676 Amol Ajagekar (162200015) Amol.ajagekarvjti18@gmail .com 9773306749 DoNotCop
  • 2. Overview 24-04-2017Humo-Diesel Supply Chain 2 5.4 6.3 7.1 7.3 7.6 0 1 2 3 4 5 6 7 8 2012-13 2013-14 2014-15 2015-16 2016-17 GDP % GDP Growth of India Source: Central Statistics Office • Growth will be driven by private consumption, which has benefited from lower energy prices and higher real incomes. (Source: World Economic Outlook, IMF) • Growth in India’s economy will drive demand for energy across sectors. Hence, access to adequate and reliable sources of energy becomes vital. 44 22 22 7 3 1 1 0 10 20 30 40 50 Energy Consumption Consumption % • The industry and transport sectors are the largest end-users of energy in India and account for half of the total energy consumed. • Use of Petroleum as a fuel will continue to expand in transport sector, particularly road & rail transport, for passenger and freight movement. Source: Central Electricity Authority, GOI DoNotCop
  • 3. Source: Petroleum Planning and Analysis Cell, Government of India (GOI) Oil consumption in Litres 24-04-2017Humo-Diesel Supply Chain 3  Believing India to be endowed with significant potential for generating energy through renewable resources, the GOI is promoting and encouraging: a) Ethanol derived from sugar molasses/juice for blending with gasoline, b) Biodiesel derived from inedible oils and oil waste for blending with diesel, and c) Bio-methanol and biosynthetic fuels. Ministry Role Railways Undertake plantation of Jatropha over wastelands along rail rights-of-way and trials of biodiesel blended fuel on railroad locomotives. Institutional Mechanism DoNotCop
  • 4. Present Demand for Diesel ( Rail and Shipping Industry) 24-04-2017Humo-Diesel Supply Chain 4 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 2004 2006 2008 2010 2012 2014 2016 Fuel Used(Million Liters) Fuel Used(Million Liters) Source: Industry and trade sources, GOI DoNotCop
  • 5. Future Demand for Diesel ( Rail and Shipping Industry) 24-04-2017Humo-Diesel Supply Chain 5 0 1000 2000 3000 4000 5000 6000 7000 8000 2014 2016 2018 2020 2022 2024 2026 2028 Fuel Use Projection(Million Liters) Fuel Used(Million Liters) Source: Industry and trade sources, GOI DoNotCop
  • 6. Promoting Bio-Diesel 24-04-2017Humo-Diesel Supply Chain 6 • National Bio-Diesel Mission (NBM) • Present blending scenario: 0.1 percent • Launch of B5 (Five percent) Blending Mission Alternative to High Speed Diesel • As India is the fourth (energy data) largest global contributor to carbon emissions, the Government of India (GOI) is targeting EURO-III and IV as reference emission norms for vehicles, which in turn require adoption of clean and green fuel. Strict Emission Norms • India is the third-largest importer of crude oil after the United States and China and continues to rely on imports considerably. Therefore India should be self sufficient in energy in order to narrow it’s current account deficit. Self sufficiency in Energy Objective: 1) To assist GOI in reaching ambitious mission of B20 (20% biodiesel) 2) To establish Humo-Diesel Supply Chain DoNotCop
  • 7. F1 F2 S1 S2 Jatropha OVERVIEW OF SUPPLY CHAIN Different storages at 17 railway zones Push System Pull System Diesel Supplier Diesel Supplier Blended Diesel Storage Biodiesel Blending Depots (West) Biodiesel Blending Depot (South) Biodiesel Storage Biodiesel Storage Cultured Algae Algae Culturing Unit MFG. PLANT 1 Algae culture MFG. PLANT 2 Oil seed extraction Railway Loco-shed Shipyard CH4Supply Human faeces S3 CO2 Supply S1 S2 MFG. PLANT 1 Algae culture MFG. PLANT 2 Oil seed extraction Biodiesel Storage Biodiesel Storage DoNotCop
  • 8. North western Railway Zone: 1.Abu Road locoshed 2.Phulera Locoshed Southern Railway Zone: 1.Ernakulam locoshed 2.Erode locoshed Western Railway Zone: 1.Ratlam locoshed 2.Gandhidham 3.Sabarmati Central Railway Zone: 1.Kurla 2.Kalyan 3.Pune West Central Railway zone: 1.Itarsi loco shed 2.Katni loco shed South East Zone: 1. Raipur 2. Motibagh South Cental Zone: 1. Gooty 2. Sonatnagar 3. Kazipet 4. Vijaywada South west Zone: 1. Hubli 2. Bangalore city North Central Zone: 1. Jhansi 2. Agra North Eastern Zone: 1. Gonda 2. Izzatnagar East coast Zone: Vishakhapatnam Northen Zone: 1. Ludhiyana 2. Lucknow 3. Mughalsarai Eastern Zone: 1. Belaghata 2. Andal 3. Jamalpur East Central Zone: 1. Mughalsarai 2. Samastipur Konkan Railway Zone: 1. Panvel 2. Veer South Eastern Zone: 1. Kharagpur 2. Bokaru city Northeast Frontier Zone: 1. Guwahati 2. Silliguri End Customers for biodieselDoNotCop
  • 9. Forecasted Demand of Humo Diesel 24-04-2017Humo-Diesel Supply Chain 9 Assumptions: 1. Projected as per national policy of B5 (5% blending) 2. Increased demand in 2nd and 4th quarter due to requirement of special trains 3. Winter Model of forecasting selected DoNotCop
  • 10. Graphical representation of forecasted demand 24-04-2017Humo-Diesel Supply Chain 10 DoNotCop
  • 11. Distribution of 2018 DEMAND jatropha Algae 34.5% 65.5% Total demand – 270 Million Litre Jatropha Plantation: • Total Demand: 177 Million Litre • Land Requirement: 87,881 hectare • Location of Manufacturing Plant: Baramati Algae Plantation: • Total Demand: 93 Million Litre • Land Requirement: 4705 hectare • Location of Manufacturing Plant: Baramati 11 DoNotCop
  • 12. Process for Preparation of Biodiesel Methane Mixing Methanol Catalyst (NaOH/KOH) Trans esterification Separation Biodiesel Oil ( Jatropha oil/oil from algae) Crude Biodiesel Crude Glycerine Washing CO2 Extraction of Oil from Algae Algae culture Bio Digester Human Waste DoNotCop
  • 13. Design Of Distribution Network Manufacturing Plant 1 Oil seed extraction Inbound Shipment Flow of Bio-Diesel Flow of Information Outbound Shipment *I.R – Indian Railway # - Storage capacity of 1400 K.L Manufacturing Plant 2 Algae culture Baramati (Maharashtra) Biodiesel Storage Tanks (Pimpri-chinchwad, MH) Storage Capacity 8 Underground Tanks(150KL) – 1.2 Million litres 7 High Capacity Tanks(100KL) - 0.7 Million litres Biodiesel Storage Tanks (Erode, TN) Storage Capacity 10 Underground Tanks(150KL) – 1.5 Million litres 7 High Capacity Tanks(100KL) – 0.7 Millions Litres Indian Railway Bio-Diesel Blending Depot Pune (CR) # Manglo re (SR) # Tiruchi rapalli (SR) # Erode (SR) # Palakka d (SR) # Wadi (CR) # Daund (CR) # 119K.M 1096K.M Banglor e (SR) # Outbound Shipment 13 DoNotCop
  • 14. Facilities At Storage Tanks Facility Pimpri-Chinchwad ( M.H) Erode (T.N) Distance from mfg. plant 119 K.M 1096 K.M Dedicated Capacity 150 KL x 8 (5 Tanks : Jatropha seeds 3 Tank: Algae culture) 100 KL x 7 (3 Tanks : Jatropha seeds 2 Tank: Algae culture) 150 KL x 10 (7 Tanks : Jatropha seeds 3 Tank: Algae culture) 100 KL x 7 (5 Tanks : Jatropha seeds 2 Tank: Algae culture) Area: •Total Area •Covered shed Area •Open Area 10,500 Sq. m 1,995 Sq. m 8,505 Sq. m 12,750 Sq. m 2422.5 Sq. m 10,327 Sq. m Water ( Required in every working day ) 50 KL 50 KL 14 DoNotCop
  • 15. Facilities At Manufacturing Plant Facility Description Location Baramati (Maharashtra) Dedicated Capacity 500 KL Biodiesel From Jatropha – 325 KL Biodiesel From Algae Culture – 175 KL Storage Capacity with Loco- Loading Facility 100 KL x 4 tanks - Biodiesel From Jatropha 100KL x 2 tanks - Biodiesel From Algae Culture Water ( Required in every working day ) 50 KL 15 DoNotCop
  • 16. Suppliers of Raw material • Methane and CO2 required can be collected from bio digesters of bio toilets deployed in trains having halts in following stations as well as from platform toilets. • Daund Railway station • Manmad railway station • Kalyan Railway station Human Faeces From railway stations • Central government and several state governments provide fiscal incentives for supporting planting of jatropha and other inedible oilseeds. • Aurangabad • Nashik • Ahmednagar Jatropha oil seeds DoNotCop
  • 17. Humo-Diesel Supply Chain 17 Pimpri- Chinchwad Erode Palakka d (SR) Baramati Manufacturing plant 16 km 426 km 84 km 277 km 494 km 141 km 143 km 119 km 1096 km Pune (CR) Wadi (CR) Daund (CR) Banglor e (SR) Manglo re (SR) Tiruchi rapalli( SR) Erode (SR) Transportation model for Biodiesel Nasik Ahmednagar Aurangabad 272km 123km 238 km Jatropha Collecting centres Kalyan Manmad Daund CH4 collection centres 35km 194 km 235km 0km DoNotCop
  • 18. Transportation Cost of Jatropha oilseeds 24-04-2017Humo-Diesel Supply Chain 18 Parameters Nasik Ahmednagar Aurangabad Distance 272km 123km 238km Mode of transportation Truck Truck Truck Capacity of Tanker 16 Ton 16 Ton 16Ton Cost per metric ton Rs 871 Rs 394 Rs 762 Total transportation cost Rs 13,936 Rs 6,300 Rs 12,200 DoNotCop
  • 19. Transportation of biodiesel from Plant to Storage facilities (Inbound Shipment) 24-04-2017Humo-Diesel Supply Chain 19 Parameters Baramati to Erode Baramati to Pimpri- Chinchwad Mode of Transportation Freight train Freight Train Volumetric Capacity of Train 2,478 Metric ton 2,292.15 Metric ton Freight rate Rs. 2,747 per ton Rs 325 per ton Total Transportation cost per trip Rs 68,07,066 Rs 7,45,923.75 Transportation cost per litre Rs 2.431 Rs 0.288 DoNotCop
  • 20. Transportation of biodiesel from Storage facilities to blending units(Outbound Shipment) 24-04-2017Humo-Diesel Supply Chain 20 Terminals Storage capacity at IR locoshed ( in Tonnes) Transportati on cost per Ton Total Transportati on cost Transportati on cost per litre Chinchwad to Pune 1,239 Rs 223 Rs 2,76,352 0.197 Chinchwad to Daund 1,239 Rs 248 Rs 3,07,272 0.22 Erode to Bangalore 1,239 Rs 598 Rs 7,40,922 0.53 Erode to Mangalore 1,239 Rs 1,112 Rs 13,77,768 0.984 Erode to Tiruchirapalli 1,239 Rs 520 Rs 6,44,280 0.469 Erode to Palakkad 1,239 Rs 444 Rs 5,50,116 0.39 Transportation cost from Pimpri-Chinchwad to Wadi=Rs 36,505.6 Total Transportation Cost=Rs 39,33,215.6 DoNotCop
  • 21. Components of Sourcing Decisions 24-04-2017Humo-Diesel Supply Chain 21 Particular Activity Decision Transportation Inbound shipment Outsource Outbound Shipment Outsource Facilities Storage tanks (2 nos) In-House Manufacturing Plant In-House Cultured Algae Outsource Jatropha Seeds Outsource DoNotCop
  • 22. Information flow of Supply Chain 24-04-2017Humo-Diesel Supply Chain 22 Suppliers Manufacturers Distributors Blending Depot Customers Product Flow Information Flow • Shipment can be tracked • Coordination And Information Sharing • Demand can be known • Seasonal trends can be identified • Alternative Modes of transportation • Finances • Strategy DoNotCop
  • 23. Cost of Biodiesel from Jatropha Cultivation Sr No. Component Demand Rate Total Cost 1 Seed Cost 468000 Tonne Rs 10/kg 4.68 billion 2 Oil Extraction 468000 Tonne Rs 3/kg 1.404billion 3 Trans-Esterification 158*106 lit Rs 12/lit 1.896 billion 4 Methanol 18.96*106 lit Rs 25/lit 0.474 billion Sub Total 8.454 billion Recovery 1 Oil Meal 311*106kg Rs 6/kg 1.866 billion 2 Glycerol 47.8*106 kg Rs 35/kg 1.673 billion Sub Total 3.539 billion Cost of Bio- Diesel per litre Rs 31.68 23 DoNotCop
  • 24. Cost of Biodiesel from Algae Cultivation Sr No. Component Demand Rate Total Cost 1 Cost of Cultured Algae(wet algae) 744000 Tonnes Rs. 2.5/kg/Acer 1.86 billion 2 Oil Extraction 93*106 Rs. 35/liter 3.255 billion 3 Oil Refining 93*106 Rs. 50/liter 4.650 billion 4 Trans-Esterification 246*106 lit Rs 12/kg 2.952 billion 5 CO2 Production 80.45*106 lit Rs 30/kg 2.416 billion Sub Total 15.133 billion Recovery 1 Oil Meal 484*106kg Rs 6/kg 2.904 billion 2 Glycerol 74.4*106 kg Rs 35/kg 2.604 billion Sub Total 5.508 billion Cost of Bio- Diesel per litre Rs 39.12 24 DoNotCop
  • 25. Profit Evaluation from Both the Plants Sr. No. Particular Jatropha Plant Algae Plant 1. Production Cost of Biodiesel per litre Rs. 31.68 Rs. 39.12 2. Overheads Rs. 1.68 Rs. 1.8 3. Total Transportation Cost of Biodiesel per litre (Including Taxes) Rs. 15.85 Rs. 15.85 4. Total Cost of Biodiesel per litre Rs. 49.13 Rs. 56.77 5. Selling price of Biodiesel per liter Rs. 60 Rs. 60 6. Profit(%) 18.17% 5.38% Note: Cost of Biodiesel from Algae plant is more than that from Jatropha plant due to oil refining process. 25 DoNotCop