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EXPERT LECTURE 
ON 
UNIT OPERATION 
Delivered BY: 
DR. N. J. MISTRY, PROFESSOR 
Civil Engineering Department 
Sardar Vallabhbhai National Institute of Technology, Surat - 7
UNIT OPERATIONS 
Screening 
Mixing 
Flocculation 
Sedimentation 
Floatation 
Elutriation 
Vacuum Filtration 
Heat Transfer and Drying 
PRELIMINARY TREATMENT SYSTEM 
Approach Channel 
Screen Chamber 
Grit Chamber 
Skimming Tank )Oil and Grease Traps) 
PRIMARY TREATMENT SYSTEM 
Above +PST 
Reduces 60 – 70 % of Settleable Suspended Solids and 
30 – 32 % of Organic Suspended Solids
BAR SCREEN 
Clarifier
EQUALIZATION TANK 
Plot for Computation of Volume of an Equalization Basin
SCREEN CHAMBER 
Screen Type Size of Clear Opening 
Coarse Screen More than 50 mm 
Medium Screen 25 – 50 mm 
Fine Screen 10 – 25 mm 
DESIGN CONSIDERATIONS 
Where 
sin v θ 
h 
4/3 
b 
W β L 
úûh = é 
ù 
´ êë 
hL = head loss (m) 
β = bar shape factor 
W = width of bar facing the flow 
b = clear spacing between the bars 
hV = velocity head of flow approaching the rack (m) 
q = inclination of the bars 
Head loss is also computed by the expression 
hL = 0.0729 (v2 – v2h) 
Where hL = head loss (m) 
v = velocity of flow through screens, m/s 
vh = velocity of flow before screens, m/s (approach velocity)
GRIT CHAMBER 
Design Criteria 
Flow maximum 
Peaking factor 2.5 – 3.0 
Detention time, t 30 – 90 s (usually 60 s) 
Flow through velocity, vh 0.2 – 0.4 m/s (usually 0.3 m/s) 
Settling velocity, vs 0.016 – n0.021 m/s for particles of 0.2 mm 
diameter 
0.01 – 0.015 m/s for particles of 0.15 mm diameter 
and specific gravity of 2.65 
Liquid depth, D 1 – 1.5 m 
Length, L 3 – 25 m 
Quantity of grits 0.022 - 0.075 m3/1000 m3 of flow 
Overflow rate 1200 – 1700 m3/m2-d (at Qpeak) (1200 – 1700)
GRIT CHAMBER
DETERMINING SETTLING VELOCITY 
Where 
4( ρ - ρ 
)d 
= s w 
´ 
s ρ 
g = acceleration due to gravity (usually assumed as 9.81 m/s2 
Pw = density of water (usually assumed as 1000 kg/m3 
Ps = density of solid particles 
(normally of specific gravity 2.65 = 2.65 x 1000 = 2650 kg/m3 
d = diameter of particles (usually assumed as 0.2 mm = 0.2 x 10-3 m 
CD = coefficient of drag force depends on flow conditions 
(or Reynolds number, Re) 
g 
3C 
V 
D w
SKIMMING TANK (OIL AND GREASE TRAP) 
Detention time 3 – 30 min. 
Surface area 250 m2/m3 flow 
PST as a Load Reducing Unit for Secondary Treatment System
SKIMMING TANK
PRIMARY SEDIMENTATION TANK 
Dimensions 
Rectangular Tank: Range Typical 
Length (m) 15 – 100 30 
Width (m) 3 – 30 10 
Depth (m) 2.5 – 5 4 
Circular Tank: 
Diameter (m) 3 – 60 30 
Depth (m) 3 – 5 4 
Bottom slope, mm/mm 0.02 – 0.05 0.03
DETENTION TIME (Hydraulic Retention Time, HRT) 
V = Q x t 
t = V 
(days) 
Q 
24(hours) 
t = V ´ 
Q 
Where 
t = detention time in days 
V = volume of basin in m3 
Q = flow of wastewater in m3/d 
Schematic Diagram for Concept of Short-circuit of Flow
FLOW THROUGH VELOCITY OR HORIZONTAL VELOCITY, Vh 
Flow through velocity, V = distance travelled = 
l 
h time taken 
t 
The volume of the tank, V = L x B x D 
The cross-sectional area of the tank, A= B x D 
Xvolume of tank (liquid) 
time 
The Flow Rate, Q = V = 
t 
Q B D L 
= ´ ´  = ´ ´ 
= ´ 
Q 
= = 
L 
t 
V 
h 
= 
L Vh t 
Q 
V 
h 
V 
orAx 
x 
A 
Vh 
h 
X 
Q A 
( V L B D) 
t 
= ´
SURFACE LOADING RATE (SLR) OR OVERFLOW RATE (OFR) 
) 
SLR = flow (m d 
/ ) 
2 
3 
surface area (m 
= settling velocity (m/d) 
Therefore, numerically SLR = Vs 
WEIR LOADING RATE (WLR) 
Weir Overflow Rate flow rate (m /d) 3 
m /m d 
3 
= = - 
total weir length (m) 
Depth of Tank D = Vs x t (Vs = SLR) 
Total depth D = net depth + free board + sludge zone depth 
= D + 0.3 + D1 
= D+0.3+10% of D
THANK YOU FOR 
YOUR ATTENTION 
75

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Unit operation

  • 1. EXPERT LECTURE ON UNIT OPERATION Delivered BY: DR. N. J. MISTRY, PROFESSOR Civil Engineering Department Sardar Vallabhbhai National Institute of Technology, Surat - 7
  • 2. UNIT OPERATIONS Screening Mixing Flocculation Sedimentation Floatation Elutriation Vacuum Filtration Heat Transfer and Drying PRELIMINARY TREATMENT SYSTEM Approach Channel Screen Chamber Grit Chamber Skimming Tank )Oil and Grease Traps) PRIMARY TREATMENT SYSTEM Above +PST Reduces 60 – 70 % of Settleable Suspended Solids and 30 – 32 % of Organic Suspended Solids
  • 4. EQUALIZATION TANK Plot for Computation of Volume of an Equalization Basin
  • 5. SCREEN CHAMBER Screen Type Size of Clear Opening Coarse Screen More than 50 mm Medium Screen 25 – 50 mm Fine Screen 10 – 25 mm DESIGN CONSIDERATIONS Where sin v θ h 4/3 b W β L úûh = é ù ´ êë hL = head loss (m) β = bar shape factor W = width of bar facing the flow b = clear spacing between the bars hV = velocity head of flow approaching the rack (m) q = inclination of the bars Head loss is also computed by the expression hL = 0.0729 (v2 – v2h) Where hL = head loss (m) v = velocity of flow through screens, m/s vh = velocity of flow before screens, m/s (approach velocity)
  • 6. GRIT CHAMBER Design Criteria Flow maximum Peaking factor 2.5 – 3.0 Detention time, t 30 – 90 s (usually 60 s) Flow through velocity, vh 0.2 – 0.4 m/s (usually 0.3 m/s) Settling velocity, vs 0.016 – n0.021 m/s for particles of 0.2 mm diameter 0.01 – 0.015 m/s for particles of 0.15 mm diameter and specific gravity of 2.65 Liquid depth, D 1 – 1.5 m Length, L 3 – 25 m Quantity of grits 0.022 - 0.075 m3/1000 m3 of flow Overflow rate 1200 – 1700 m3/m2-d (at Qpeak) (1200 – 1700)
  • 8. DETERMINING SETTLING VELOCITY Where 4( ρ - ρ )d = s w ´ s ρ g = acceleration due to gravity (usually assumed as 9.81 m/s2 Pw = density of water (usually assumed as 1000 kg/m3 Ps = density of solid particles (normally of specific gravity 2.65 = 2.65 x 1000 = 2650 kg/m3 d = diameter of particles (usually assumed as 0.2 mm = 0.2 x 10-3 m CD = coefficient of drag force depends on flow conditions (or Reynolds number, Re) g 3C V D w
  • 9. SKIMMING TANK (OIL AND GREASE TRAP) Detention time 3 – 30 min. Surface area 250 m2/m3 flow PST as a Load Reducing Unit for Secondary Treatment System
  • 11. PRIMARY SEDIMENTATION TANK Dimensions Rectangular Tank: Range Typical Length (m) 15 – 100 30 Width (m) 3 – 30 10 Depth (m) 2.5 – 5 4 Circular Tank: Diameter (m) 3 – 60 30 Depth (m) 3 – 5 4 Bottom slope, mm/mm 0.02 – 0.05 0.03
  • 12. DETENTION TIME (Hydraulic Retention Time, HRT) V = Q x t t = V (days) Q 24(hours) t = V ´ Q Where t = detention time in days V = volume of basin in m3 Q = flow of wastewater in m3/d Schematic Diagram for Concept of Short-circuit of Flow
  • 13. FLOW THROUGH VELOCITY OR HORIZONTAL VELOCITY, Vh Flow through velocity, V = distance travelled = l h time taken t The volume of the tank, V = L x B x D The cross-sectional area of the tank, A= B x D Xvolume of tank (liquid) time The Flow Rate, Q = V = t Q B D L = ´ ´  = ´ ´ = ´ Q = = L t V h = L Vh t Q V h V orAx x A Vh h X Q A ( V L B D) t = ´
  • 14. SURFACE LOADING RATE (SLR) OR OVERFLOW RATE (OFR) ) SLR = flow (m d / ) 2 3 surface area (m = settling velocity (m/d) Therefore, numerically SLR = Vs WEIR LOADING RATE (WLR) Weir Overflow Rate flow rate (m /d) 3 m /m d 3 = = - total weir length (m) Depth of Tank D = Vs x t (Vs = SLR) Total depth D = net depth + free board + sludge zone depth = D + 0.3 + D1 = D+0.3+10% of D
  • 15. THANK YOU FOR YOUR ATTENTION 75