1. WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Date 5-May-10
HPM Rev 01
5LU1100000-2401-008 Inspection Page 1 OF 6
Specification : Refer to singe part checksheet
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Doc. Controller QA In - Charge SBM / SPL

2. WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Date 5-May-10
HPM Rev 01
5LU1100000-2401-008 Inspection Page 2 OF 6
Specification : Refer to singe part checksheet XX = item inspection checksheet
Check use Plug Gauge Spec : 4.02~4.07 mm Check use Plug Gauge Spec : 4.42~4.47 mm
Cek dengan Plug Gauge Spec : 4.02~4.07 mm Cek dengan Plug Gauge Spec : 4.42~4.47 mm PG 4.42~4.47mm
4
1
PG 4.02~4.07mm
Check use Plug Gauge Spec : 3.62~3.67 mm Check use Plug Gauge Spec : 5.50~5.70 mm
Cek dengan Plug Gauge Spec : 3.62~3.67 mm PG 3.62~3.67mm Cek dengan Plug Gauge Spec : 5.50~5.70 mm
2
5 PG 5.50~5.70mm
Check use Plug Gauge Spec : 3.47~3.52 mm
Cek dengan Plug Gauge Spec : 3.47~3.52 mm 3
PG 3.47~3.52mm
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Doc. Controller QA In - Charge SBM / SPL

3. WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Date 5-May-10
HPM Rev 01
5LU1100000-2401-008 Inspection Page 3 OF 6
Specification : Refer to singe part checksheet XX = item inspection checksheet
Check use Caliper Spec : 2.5~3.5 mm 27 Check use Caliper Spec : 3.9~4.1 mm
Cek dengan Caliper spec 2.5~3.5 mm Cek dengan Caliper Spec 3.9~4.1 mm 30
2 side checking
Side 1 Side 2 Side 2 Side 1
Outer Ø checking
Check use Caliper Spec : >1.9 mm Check use Caliper Spec : > 2.5 mm
Cek dengan Caliper Spec : >1.9 mm Cek dengan Caliper Spec : > 2.5 mm Burr Height
28 31
wall thickness checking
hole - outline part
Check use Caliper Spec : >2.3 mm (arround)
Cek dengan Caliper Spec : >2.3 mm (keliling)
Check use Caliper Spec : 1.2 mm
Cek dengan Caliper Spec : 1.2 mm
29
32
Material Thickness
wall thickness checking
hole - outline part
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Doc. Controller QA In - Charge SBM / SPL

4. Date 5-May-10
WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Rev 01
HPM
5LU1100000-2401-008 Inspection Page 4 OF 6
Specification : Refer to singe part checksheet XX = item inspection checksheet
Prepare Jig FDM191-ST-CGIP-PR01 A,B, C, D, & E
Siapkan Jig FDM191-ST-CGIP-PR01 A, B, C, D, & E
Method
B 21
C
E B C D
A 7
Cek Go-No Go Jig
E D
Monthly Prodn Code
and Under Line Check 01
Must Flat, filler
gauge 0.3 mm
not go in
11
Put spacer t=0.7 Must free up
mm below part and down
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Doc. Controller QA In - Charge SBM / SPL

5. WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Date 5-May-10
HPM Rev 01
5LU1100000-2401-008 Inspection Page 5 OF 6
Specification : Refer to singe part checksheet XX = item inspection checksheet
L H G
I
Siapkan Jig FDM191-ST-CGIP-PC01 F, G, H, I, J, K, & L
Method
F
H I
G
K J (2pcs) F
23
19 25 FDM191-ST-CGIP-PC01 set +
24
Part
L
12
17
18
13 13 15
20
K ( Cek Go ) K ( Cek No Go )
J (2pcs) 14 16
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6. WORK INSTRUCTION CHECKING METHOD CHAIN GUIDE Date 5-May-10
HPM Rev 01
5LU1100000-2401-008 Inspection Page 6 OF 6
Specification : Refer to singe part checksheet XX = item inspection checksheet
Siapkan Jig FDM191-ST-CGIP-PC01 M, N, O
Method
N O
M
M
FDM191-ST-CGIP-PC01 set +
Part
22 O
FDM191-ST-CGIP-PC01 set + 10
Part N
8
9
if Jig FDM191ST-CGIP-PC01 with part OK put item 26 OK
6
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Doc. Controller QA In - Charge SBM / SPL