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[object Object],[object Object],[object Object]
Purpose of this Presentation ,[object Object],[object Object],[object Object],[object Object]
Steps in a Fieldbus Project ,[object Object],[object Object],[object Object],[object Object]
Steps in a Fieldbus Project ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What Is Fieldbus? P L F Automation  and Display Systems Fieldbus Process Plant Fieldbus  - a digital, two-way multi-drop communication link among intelligent measurement and control devices, and automation and display systems.
4-20 mA Systems Traditional Analog & Discrete Instruments ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],I/O 4-20 mA
How is Fieldbus Different from 4-20 ,[object Object],[object Object],[object Object],[object Object],4-20mA P.S. fieldbus P.S.
F OUNDATION  Fieldbus Benefits REDUCED WIRING AND INSTALLATION Traditional 4-20 mA wiring, one IS barrier, one pair for each device 4-20 mA IS IS IS IS One IS barrier, one pair for many devices IS Fieldbus
F OUNDATION  Fieldbus Benefits EXPANDED VIEW OF PROCESS IS IS IS IS 4-20 mA Fieldbus IS
F OUNDATION  Fieldbus Benefits ,[object Object],IS IS IS IS One Process Value 4-20 mA IS Fieldbus Mode, Value, Status, Alarms, Trends
F OUNDATION  Fieldbus Benefits DISTRIBUTION OF FUNCTIONS PID PID 4-20 mA PID AO AI In today’s systems, control functions all reside in central controllers. Fieldbus can be used in the same way, but fieldbus also enables control and I/O functions to be distributed to field instruments. AI IS Fieldbus AO
Fieldbus is the Next Generation ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Steps in a Fieldbus Project
Fieldbus Wiring 24v Nom Fieldbus Power Supply Terminator Terminator Fieldbus Wire Signal Isolation Circuit Fieldbus Devices
Wiring and Installation Components ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Shielded Twisted Pair Cables Several Manufacturers of Fieldbus Cable
Shielded Twisted Pair Cable Cable Jacket Shield Drain Wire Two Colors of Power/Signal Wire Shield with 90% Coverage
Terminal Blocks To Control Building (Single or Multi-Pair) (Shielded) Inside Junction Box Field Devices Twisted Pair (Shielded) Shields not shown Fieldbus Terminator
Fieldbus Terminal Blocks ,[object Object],[object Object],[object Object],[object Object]
 
Power Conditioner ,[object Object],[object Object],[object Object],“ traditional” inductors or the electronic equivalent
Terminators ,[object Object],[object Object],[object Object],[object Object]
Wiring Two Devices on a Segment Power supply not shown = Terminators, in J-Box Spurs with one device are limited to 120 meters each J-Box J-Box Single or multi-pair cable Spur T T T
Increasing the Length of a Network ,[object Object],T Fieldbus Repeater Fieldbus Segments Up to 1900 meters T T T = Terminator T
Maximum Length of a Network ,[object Object],[object Object],Fieldbus Repeater Fieldbus Repeater Fieldbus Repeater Fieldbus Repeater Fieldbus Segments Fieldbus Network - up to 5.9 miles  T T T T T T T T T T =Terminator T
Wiring Using Tree Topology T T Homerun Cable 120 Meter Spur HMI J-Box This fieldbus includes 4 devices and 3 devices on three spurs, so maximum spur length is 120 meters (next table) Power supply not shown = Terminators T
Maximum Spur Lengths Total Devices  On Segment 1 Device  per Spur 2 Devices  per Spur 3 Devices  per Spur 4 Devices  per Spur 25 - 32 1 m 1 m 1 m 1 m 19 - 24 30 m 1 m 1 m 1 m 15 - 18 60 m 30 m 1 m 1 m 13 - 14 90 m 60 m 30 m 1 m 2 - 12 120 m 90 m 60 m 1 m Recommended Maximum Spur Length
Cable Types / Bus Segment Length Cable Type Gauge No.  Max. Length A: Twisted-pair with Shield H1 (31.25kbps) #18AWG 1900 m B: Multi-twisted-pair with Shield H1 (31.25kps) #22AWG 1200 m C: Twisted-pair without Shield H1 (31.25kbps)  #22AWG    400 m D: Multi-core with Shield H1 (31.25kbps)  #16AWG   200 m Any existing, good quality #18 AWG  twisted pair cable can be used for fieldbus.
Cable Length Calculation Cable Type A B C D H1 Total Length* 1900 m  /  6234 ft 1200 m  /  3937 ft 400 m  /  1312 ft 200 m  /  656 ft *  Total length including all spurs Terminators and power supplies not shown Field Devices J Box Spur Homerun Cable # of Devices 25 - 32 19 - 24 15 - 18 13 - 14 2 - 12 Total Max  Spur  Length** 1 m  /  3 ft 30 m  /  98 ft 60 m  /  197 ft 90 m  /  295 ft 120 m  /  394 ft ** Maximum length of any spur
Exceeds Maximum Spur Length T 500 m 500 m Homerun cable T J Box J Box J Box No Good
Correct Installation J Box J Box J Box T 500 m 500 m Homerun cable T Fieldbus Repeater T T
More Control with Installed Wires J-Box Three existing 4-20 mA Pairs T T Fieldbus devices Three existing pairs, one used for fieldbus J-Box
Polarity ,[object Object],[object Object],[object Object],[object Object]
Grounding ,[object Object],[object Object],[object Object],[object Object]
Summary - Preparing for Fieldbus ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Steps in a Fieldbus Project ,[object Object],[object Object],[object Object],[object Object]
Definition of Configuration ,[object Object]
Define Control Strategy AI-110 PID-110 AO-110
USAGE OF FBT – 6  ,[object Object]

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FF Presentation

  • 1.
  • 2.
  • 3.
  • 4.
  • 5. What Is Fieldbus? P L F Automation and Display Systems Fieldbus Process Plant Fieldbus - a digital, two-way multi-drop communication link among intelligent measurement and control devices, and automation and display systems.
  • 6.
  • 7.
  • 8. F OUNDATION Fieldbus Benefits REDUCED WIRING AND INSTALLATION Traditional 4-20 mA wiring, one IS barrier, one pair for each device 4-20 mA IS IS IS IS One IS barrier, one pair for many devices IS Fieldbus
  • 9. F OUNDATION Fieldbus Benefits EXPANDED VIEW OF PROCESS IS IS IS IS 4-20 mA Fieldbus IS
  • 10.
  • 11. F OUNDATION Fieldbus Benefits DISTRIBUTION OF FUNCTIONS PID PID 4-20 mA PID AO AI In today’s systems, control functions all reside in central controllers. Fieldbus can be used in the same way, but fieldbus also enables control and I/O functions to be distributed to field instruments. AI IS Fieldbus AO
  • 12.
  • 13.
  • 14. Fieldbus Wiring 24v Nom Fieldbus Power Supply Terminator Terminator Fieldbus Wire Signal Isolation Circuit Fieldbus Devices
  • 15.
  • 16. Shielded Twisted Pair Cables Several Manufacturers of Fieldbus Cable
  • 17. Shielded Twisted Pair Cable Cable Jacket Shield Drain Wire Two Colors of Power/Signal Wire Shield with 90% Coverage
  • 18. Terminal Blocks To Control Building (Single or Multi-Pair) (Shielded) Inside Junction Box Field Devices Twisted Pair (Shielded) Shields not shown Fieldbus Terminator
  • 19.
  • 20.  
  • 21.
  • 22.
  • 23. Wiring Two Devices on a Segment Power supply not shown = Terminators, in J-Box Spurs with one device are limited to 120 meters each J-Box J-Box Single or multi-pair cable Spur T T T
  • 24.
  • 25.
  • 26. Wiring Using Tree Topology T T Homerun Cable 120 Meter Spur HMI J-Box This fieldbus includes 4 devices and 3 devices on three spurs, so maximum spur length is 120 meters (next table) Power supply not shown = Terminators T
  • 27. Maximum Spur Lengths Total Devices On Segment 1 Device per Spur 2 Devices per Spur 3 Devices per Spur 4 Devices per Spur 25 - 32 1 m 1 m 1 m 1 m 19 - 24 30 m 1 m 1 m 1 m 15 - 18 60 m 30 m 1 m 1 m 13 - 14 90 m 60 m 30 m 1 m 2 - 12 120 m 90 m 60 m 1 m Recommended Maximum Spur Length
  • 28. Cable Types / Bus Segment Length Cable Type Gauge No. Max. Length A: Twisted-pair with Shield H1 (31.25kbps) #18AWG 1900 m B: Multi-twisted-pair with Shield H1 (31.25kps) #22AWG 1200 m C: Twisted-pair without Shield H1 (31.25kbps) #22AWG 400 m D: Multi-core with Shield H1 (31.25kbps) #16AWG 200 m Any existing, good quality #18 AWG twisted pair cable can be used for fieldbus.
  • 29. Cable Length Calculation Cable Type A B C D H1 Total Length* 1900 m / 6234 ft 1200 m / 3937 ft 400 m / 1312 ft 200 m / 656 ft * Total length including all spurs Terminators and power supplies not shown Field Devices J Box Spur Homerun Cable # of Devices 25 - 32 19 - 24 15 - 18 13 - 14 2 - 12 Total Max Spur Length** 1 m / 3 ft 30 m / 98 ft 60 m / 197 ft 90 m / 295 ft 120 m / 394 ft ** Maximum length of any spur
  • 30. Exceeds Maximum Spur Length T 500 m 500 m Homerun cable T J Box J Box J Box No Good
  • 31. Correct Installation J Box J Box J Box T 500 m 500 m Homerun cable T Fieldbus Repeater T T
  • 32. More Control with Installed Wires J-Box Three existing 4-20 mA Pairs T T Fieldbus devices Three existing pairs, one used for fieldbus J-Box
  • 33.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38. Define Control Strategy AI-110 PID-110 AO-110
  • 39.