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CON 122
Concrete Admixtures




Session 1
Introduction
What is an Admixture?
“A material other than
water, aggregates, hydraulic cement, and
fiber reinforcement, used as an ingredient
of a cementitious mixture to modify its
freshly mixed, setting, or hardened
properties and that is added to the batch
before or during its mixing.”
                                   -ACI 116
General History of Admixtures

 Milk and Lard – Romans
 Eggs – Middle Ages in Europe
 Rice paste, lacquer, tung oil, molasses and
  bananas – China
 Cactus juice and rubber latex – Peru
 Bark extracts - Mayans
Chemical Admixture Purpose –
           ACI 212.3R
“Chemical admixtures are used to
enhance the properties of concrete
and mortar in the plastic and
hardened state.”
Concrete Chemical Admixtures
   Added to concrete mixture before or
    during mixing
   Primarily water soluble
   Ingredients other than
       Cement
       Water
       Aggregates
       Fibers
Benefits of Admixtures in
          Fresh Concrete
   decrease water content
   increase workability
   retard or accelerate time of setting
   entrain air / reduce unit weight
   reduce segregation
   reduce rate of slump loss
   improve
    pumpability, placeability, finishability
Benefits of Admixtures in
        Hardened Concrete
   modify rate and/or amount of bleeding
   increase strength
   increase durability
   improve aesthetics
Concrete Prerequisites

   Workable
   Finishable
   Strong
   Durable
   Watertight
   Wear Resistant
Concrete Chemical Admixtures
              Key Points
   Admixtures are materials added to
    concrete mixtures to modify concrete
    properties such as air content, water
    requirement, and setting time.
   Admixtures should complement, not
    substitute, for good concrete
    proportioning and practice.
Concrete Chemical Admixtures
              Key Points
   Admixtures may have unintended side
    effects. Therefore, run trial batches with
    job materials and under job conditions.
   Generally, for every 1% entrained
    air, concrete loses about 5% of its
    compressive strength
Concrete Chemical Admixtures
              Key Points
   Air-entraining admixtures are specified by
    ASTM C 260.
   Water-reducing and set-modifying
    admixtures are specified by
    ASTM C494 / AASHTO M 194.
Main Classes of Chemical
             Admixtures
Water Reducers                Other
   Normal, mid-range,           Viscosity modifiers &
     high-range                   Rheology control
Set Control                      High Performance
   Accelerators, retarders
                                  admixtures
                                 Coloring admixtures
Durability Enhancing
                                 Other
   Air-entrainers
   Corrosion inhibitors
   Shrinkage reducers
   ASR inhibitors
Admixture Cautions

   Change of type, source, or amount of
    cement
   Change of aggregate type or grading
   Change of mixture proportions
   Change of job placement conditions
   Reinforcement of concrete
   Concrete appearance
Properties Influenced by Chemical
                Admixtures
   Plastic Concrete
        Mix
        Transport
        Placing
        Finishing
   Frost Resistance
   Strength
        Early (1-7days)
        Late (28 days)
Effects of Chemical Admixtures
Effects of Chemical Admixtures
   Air entrainers: Air-entraining admixtures
    work by stabilizing small air bubbles in the
    paste.
   Several different chemical forms of air
    entrainers are available, all with differing
    stability and differing effects on bubble size.
   In general, the greater the slump, the easier
    it is for air to be entrained.
   Retarders: Set-retarding admixtures may
    increase air content.
Chemical Admixture Testing and
              Sampling
   Plant production samples
   Admixtures tested to comply with specifications
   Quality control procedures
   Uniformity
Water-Reducing Admixtures

   PURPOSE: Water
    reducers are used to
    reduce the quantity of
    mixing water required
    to produce concrete
    of a given
    consistency.
Accelerating Admixtures
   PURPOSE: Accelerating admixtures are added
    to concrete to shorten time of set and accelerate
    early-age strength development.

   Main Types…
       Chloride
       Non-Chloride
       Sub-Freezing
Accelerating Admixtures

   Reduce time of set
   Increase early-age strength / fast-track
   Reduce heating/protection time in cold
    weather
   Permit earlier stripping/reuse of forms
   Facilitate earlier use of structure
Retarding Admixtures

   PURPOSE: Retarding admixtures are added to
    concrete to offset acceleration and unwanted
    effects of elevated temperatures to keep
    concrete workable during placement and
    consolidation.
   Benefits include…
       Long hauls
       (extended-set
        control types)
Air-Entraining Admixtures
   PURPOSE: Air
    entrainers are
    primarily used to
    stabilize tiny bubbles
    in concrete during
    mixing to provide
    protection against
    cyclic freezing and
    thawing.

                             Also used to improve workability
Air-Voids in Hardened Concrete
Corrosion-Inhibiting Admixtures
   PURPOSE: Corrosion
    Inhibitors are added
    to concrete to
    mitigate chloride-
    induced corrosion of
    embedded reinforcing
    steel.
   Main Types…
       Calcium Nitrite
        (inorganic)
       Amine & Esters
        (organic)
Corrosion-Inhibiting Admixtures

   MECHANISMS
       Function by forming a protective oxide layer
        at the steel surface, as a result of a chemical
        reaction with ferrous ions.
            Example: Calcium Nitrite
       Function by forming a protective layer at the
        steel surface AND by reducing chloride ion
        ingress.
            Example: Amine/Ester-Based
Shrinkage-Reducing
            Admixtures (SRAs)
   PURPOSE: Shrinkage reducers are used to
    reduce the drying shrinkage of concrete.
   Benefits include…
       Reduced drying shrinkage
        cracking
       Reduced curling in slabs
       Improved aesthetics
        & water-tightness
Cost Benefits
   Job Specified                   Construction Methods
    Concrete                            High Performance
       Cementitious Materials           Concrete
       Concrete Proportions            High Volume
       Aggregates                       Placement
       Job placement/curing            Finishing and Forming
   Adjustment of Yield
Chemical Admixture Considerations

   Admixture has not been used before
   Special cementitious materials specified
   Dosage of multiple admixtures
   Specific mixing and placement
    requirements
Method of Preparation and
                 Batching
   Chemical Admixtures Affect
       Properties
       Performance
       Uniformity
   Chemical Admixture Introduction
       Concrete Plant
       Truck-Mounted Tanks for Job-site
Batching and Discharging Systems

   Pumps
   Meters
   Timers
   Calibration Tubes
   Valves
   Required Tolerances
Chemical Admixture
                Recommendations
   Ready-to-use
       Dosage Rate
       Standard Solutions (% Solids)
       Degree of Agitation or Recirculation
       Storage and Dispensing Systems
       Temperature Storage
   Solid
       Premeasured Containers
       Batched by mass
Dispensing Chemical Admixtures
   Timing of Batching Sequence
   Addition of dosage and mixing
   Addition of multi-admixtures
       Compatibility
       Affect of water demand
       Flocculation
   Accurate calibration and visual observation
   Plant operator training
Concrete Admixtures

Please return to Blackboard and watch the
following video:
 Video 1: Chemical Admixture Testing and
  Sampling
Admixtures

Please return to Blackboard and watch the
following video:
 Video 1: Admixture Dispensers

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CON 122 Session 1 - Introduction

  • 2. What is an Admixture? “A material other than water, aggregates, hydraulic cement, and fiber reinforcement, used as an ingredient of a cementitious mixture to modify its freshly mixed, setting, or hardened properties and that is added to the batch before or during its mixing.” -ACI 116
  • 3. General History of Admixtures  Milk and Lard – Romans  Eggs – Middle Ages in Europe  Rice paste, lacquer, tung oil, molasses and bananas – China  Cactus juice and rubber latex – Peru  Bark extracts - Mayans
  • 4. Chemical Admixture Purpose – ACI 212.3R “Chemical admixtures are used to enhance the properties of concrete and mortar in the plastic and hardened state.”
  • 5. Concrete Chemical Admixtures  Added to concrete mixture before or during mixing  Primarily water soluble  Ingredients other than  Cement  Water  Aggregates  Fibers
  • 6. Benefits of Admixtures in Fresh Concrete  decrease water content  increase workability  retard or accelerate time of setting  entrain air / reduce unit weight  reduce segregation  reduce rate of slump loss  improve pumpability, placeability, finishability
  • 7. Benefits of Admixtures in Hardened Concrete  modify rate and/or amount of bleeding  increase strength  increase durability  improve aesthetics
  • 8. Concrete Prerequisites  Workable  Finishable  Strong  Durable  Watertight  Wear Resistant
  • 9. Concrete Chemical Admixtures Key Points  Admixtures are materials added to concrete mixtures to modify concrete properties such as air content, water requirement, and setting time.  Admixtures should complement, not substitute, for good concrete proportioning and practice.
  • 10. Concrete Chemical Admixtures Key Points  Admixtures may have unintended side effects. Therefore, run trial batches with job materials and under job conditions.  Generally, for every 1% entrained air, concrete loses about 5% of its compressive strength
  • 11. Concrete Chemical Admixtures Key Points  Air-entraining admixtures are specified by ASTM C 260.  Water-reducing and set-modifying admixtures are specified by ASTM C494 / AASHTO M 194.
  • 12. Main Classes of Chemical Admixtures Water Reducers Other  Normal, mid-range,  Viscosity modifiers & high-range Rheology control Set Control  High Performance  Accelerators, retarders admixtures  Coloring admixtures Durability Enhancing  Other  Air-entrainers  Corrosion inhibitors  Shrinkage reducers  ASR inhibitors
  • 13. Admixture Cautions  Change of type, source, or amount of cement  Change of aggregate type or grading  Change of mixture proportions  Change of job placement conditions  Reinforcement of concrete  Concrete appearance
  • 14. Properties Influenced by Chemical Admixtures  Plastic Concrete  Mix  Transport  Placing  Finishing  Frost Resistance  Strength  Early (1-7days)  Late (28 days)
  • 15. Effects of Chemical Admixtures
  • 16. Effects of Chemical Admixtures  Air entrainers: Air-entraining admixtures work by stabilizing small air bubbles in the paste.  Several different chemical forms of air entrainers are available, all with differing stability and differing effects on bubble size.  In general, the greater the slump, the easier it is for air to be entrained.  Retarders: Set-retarding admixtures may increase air content.
  • 17. Chemical Admixture Testing and Sampling  Plant production samples  Admixtures tested to comply with specifications  Quality control procedures  Uniformity
  • 18. Water-Reducing Admixtures  PURPOSE: Water reducers are used to reduce the quantity of mixing water required to produce concrete of a given consistency.
  • 19. Accelerating Admixtures  PURPOSE: Accelerating admixtures are added to concrete to shorten time of set and accelerate early-age strength development.  Main Types…  Chloride  Non-Chloride  Sub-Freezing
  • 20. Accelerating Admixtures  Reduce time of set  Increase early-age strength / fast-track  Reduce heating/protection time in cold weather  Permit earlier stripping/reuse of forms  Facilitate earlier use of structure
  • 21. Retarding Admixtures  PURPOSE: Retarding admixtures are added to concrete to offset acceleration and unwanted effects of elevated temperatures to keep concrete workable during placement and consolidation.  Benefits include…  Long hauls  (extended-set control types)
  • 22. Air-Entraining Admixtures  PURPOSE: Air entrainers are primarily used to stabilize tiny bubbles in concrete during mixing to provide protection against cyclic freezing and thawing. Also used to improve workability
  • 24. Corrosion-Inhibiting Admixtures  PURPOSE: Corrosion Inhibitors are added to concrete to mitigate chloride- induced corrosion of embedded reinforcing steel.  Main Types…  Calcium Nitrite (inorganic)  Amine & Esters (organic)
  • 25. Corrosion-Inhibiting Admixtures  MECHANISMS  Function by forming a protective oxide layer at the steel surface, as a result of a chemical reaction with ferrous ions.  Example: Calcium Nitrite  Function by forming a protective layer at the steel surface AND by reducing chloride ion ingress.  Example: Amine/Ester-Based
  • 26. Shrinkage-Reducing Admixtures (SRAs)  PURPOSE: Shrinkage reducers are used to reduce the drying shrinkage of concrete.  Benefits include…  Reduced drying shrinkage cracking  Reduced curling in slabs  Improved aesthetics & water-tightness
  • 27. Cost Benefits  Job Specified  Construction Methods Concrete  High Performance  Cementitious Materials Concrete  Concrete Proportions  High Volume  Aggregates Placement  Job placement/curing  Finishing and Forming  Adjustment of Yield
  • 28. Chemical Admixture Considerations  Admixture has not been used before  Special cementitious materials specified  Dosage of multiple admixtures  Specific mixing and placement requirements
  • 29. Method of Preparation and Batching  Chemical Admixtures Affect  Properties  Performance  Uniformity  Chemical Admixture Introduction  Concrete Plant  Truck-Mounted Tanks for Job-site
  • 30. Batching and Discharging Systems  Pumps  Meters  Timers  Calibration Tubes  Valves  Required Tolerances
  • 31. Chemical Admixture Recommendations  Ready-to-use  Dosage Rate  Standard Solutions (% Solids)  Degree of Agitation or Recirculation  Storage and Dispensing Systems  Temperature Storage  Solid  Premeasured Containers  Batched by mass
  • 32. Dispensing Chemical Admixtures  Timing of Batching Sequence  Addition of dosage and mixing  Addition of multi-admixtures  Compatibility  Affect of water demand  Flocculation  Accurate calibration and visual observation  Plant operator training
  • 33. Concrete Admixtures Please return to Blackboard and watch the following video:  Video 1: Chemical Admixture Testing and Sampling
  • 34. Admixtures Please return to Blackboard and watch the following video:  Video 1: Admixture Dispensers