2. Enterprise Resource Planning
Support business through optimizing, maintaining, and tracking
business functions
Broken down into business processes
HRM
Distribution
Financials
Manufacturing
3. EVOLUTION OF ERP
1960’s - Systems Just for Inventory Control
1970’s - MRP – Material Requirement Planning
(Inventory with material planning & procurement)
1980’s - MRP II – Manufacturing Resources Planning
(Extended MRP to shop floor & distribution Mgnt.)
Mid 1990’s - ERP – Enterprise Resource Planning
(Covering all the activities of an Enterprise)
2000 onwards – ERP II – Collaborative Commerce
(Extending ERP to external business entities)
4. Supply chain management (SCM) is the oversight
of materials, information, and finances as they
move in a process from supplier to manufacturer to
wholesaler to retailer to consumer.
5. Three types of flows in SCM:
Material flow – This is a physical flow which represents the
movement of product from supplier to customers as well as the
movement of product from customers to suppliers in case of
servicing, repairing etc.
Information flow – This represents capacity, order tracking,
delivery schedule.
Financial flow – This represents the credit terms, invoices and
other ownership arrangements. This flow requires highest level of
co-operation between the members of the supply chain.
6. Push-based supply chain
With a push-based supply chain, products are pushed through
the channel, from the production side up to the retailer. It takes
longer for a push-based supply chain to respond to changes in
demand, which can result in overstocking or bottlenecks and
delays.
Pull-based supply chain In a pull-based supply chain,
procurement, production and distribution are demand-driven
rather than to forecast. NIKE is frequently used as an example of
pull production. It changed from make to sell to make to order.
7. Technology Advanced communications systems and wireless
technologies such as radio frequency identification (RFID) have
further streamlined supply chain processes. allowing companies
to share detailed
real-time data
Tracking individual store
purchases as they are made,
8. Improved efficiency across multiple departments and
organizations working within the supply chain.
Automation of workflow for reduced overhead and operational
costs.
Automated Purchasing
Vendor Performance
Improved Efficiency
Order Tracking
Helps in Decision making
Minimize the Delay
Improves Productivity
9. The cost of ERP Software, planning, customization,
configuration, testing, implementation, etc. is too high.
The installation of the ERP system is costly. ERP consultants are
very expensive take approximately 60% of the budget
ERP deployments are highly time-consuming – projects may
take 1-3 years (or more) to get completed and fully functional.
Too little customization may not integrate the ERP system
The cost savings/payback may not be realized immediately
after the ERP implementation & it is quite difficult to measure the
same.
11. Founded in 1964
Originally Blue Ribbon Sport
Design, Manufacture and Distribute Athlete Wear
Enterprise Resource Planning in 2001
12. Founded in 1988 by Dallas, Texas
Provide SCM software and services
Employed in June 2000
Objectives:
Reduce the cost and quantities of Raw Materials
Predict the demand pattern to plan and control the production
volume
Allow Nike to reduce the production of unsalable shoes
13. Stored data's in different formats.
Caused systems unable to integrate.
Consumed too much time to record single entry.
System frequently crashed.
Ignored some orders and duplicated others.
14. Nike faced financial problems after an year of implementation:
Profits reduced by 24%
Lost sales worth millions of dollars
Affected Nike’s Reputation:
Extra Stocks sold at discounted Price
I2 and Nike blamed each other for the failure
15. As stated by Nike:
The software could not predict the exact demand and supply
volume
Underproduction of the popular products
As stated by i2 Technologies :
Requested too much customisation
Too dependent on the demand forecast software for project
management
Lack of ability to meet the circumstances
Unable to solve bugs and data errors
16. Continued to work for i2 on 5 year project.
Contract ended on 2004 due to challenges where setting goals
were found unrealistic.
17. Systems Applications and Products in Data Processing.
Founded in 1972, Germany.
Provide enterprise software.
Employed in 2004 by Nike.
18. Applied Single Instance Strategy (SIS)
The Big Bang approach: to implement all enterprise functionality and ERP
modules in a single instance as a major event
Integrated With:
i2 Technologies forecasting System
Siebel’s Customer Relationship Management System (CRM)
Invested:
6 years time
$800 million
The value of Nike Supply Chain (NSC) Project
Foresee the trends sooner
Share accurate information in shorter time
19.
20. Uses actual data for calculation collected from orders and
invoices
Share information within Supply Chain between Customers,
Retailers, Distributors and Manufacturers.
21.
22. Implemented SAP apparel and Footwear software (AFS):
An E-business solution to control the supply Chain
Trained SAP ERP users before implementing the system.
23.
24. From make-to-sell to make-to-order:
To reduce Nike’s order interval time from 1 month to a week.
Reduce inventory level.
Retailers do not prefer to order 6 months in advance because
fashion change instantly, unpredictable.
25. Reduction in:
30% of make-to-sell shoes to 3%
Solid waste: 28%
Waste to landfill and incinerators: 70%
Waste Consumption: 20%
Improvement in:
Cash Flow Management
Revenue Forecasting
Lead time from 9 months to 6 months.
Gross margin moved up to 42.9% from 39.9% in one year.