1. PIPING DESIGN ENGINEER – PDS & SP3D
R.VIJAYA KUMAR
#63C/38, Manali New Town,
M.M.D.A. Colony,Chennai-600103
Mobile – +966 55 18 35 705
E-mail: vijai80s@yahoo.com
________________________________________________________________________
Career Summary:
13+years of experience in the field of Piping Design Engineer (PDS & SP3D ) in various Projects in
Petrochemicals, Refineries, LNG & Oil and Gas (both in offshore & onshore), in both Indian and Global
Companies, Technically accomplished professional with Strategic Planning & Design and Piping Operations,
Project Management and Site Administration of Oil & Gas projects.
And 6+ Years of experience with Saudi Aramco Project Including Site-Co-Ordaining with other disciplines
(Including Client) for the timely release of the drawing and other deliverables
Training on HSE Safety in Refinery, Confined space training, H2S & SO2, Work permit and Hazards of
refinery by Saudi Aramco
Responsibilities are;
Preparation of plot plans, Development of Equipment layout, Study of Conceptual Piping design
layouts (Including Brownfield)
3-D modeling (PDS & SP3D) & detail engineering of the equipment and Piping systems including
basic supporting. Assessment of the logical support location for optimum stresses.
Checking of the fabrication isometrics as per the checklist, drafting room Instructions, Project
specifications, PDS/SP3D memos etc and Minimizing the rework rate.
Preparation of the NOZZLE orientation /Squad checking of Nozzle orientation & Equipment
dimensions of vendor drawings.
Preparation OF FDCN & Updating of the master P&ID after finalizing the layout.
Preparation of piping GA’s & BOM.
Preparation of Material Specification sheets for pipes, valves, flanges. Preparation of support drawings
and any special support details.
Ensure that all the instrumentation requirements are provided in the layout.
Regularly clearing the Inter clash report by reviewing the area, RDB Conflict reports, DBV reports and
Maintain the progress report of the project.
Relevant knowledge of codes and standards ASME, ANSI,BS etc. Engineering Co-ordination
• MTO for Proposal / Bulk & Demolish piping
• As-built of piping
Software with 11+ Years of Experiences:
Intergraph’s Plant Design System (PDS):
Equipment modeling / Piping Modeling / Drawing Manager / Isometric extraction &
Pipe Support / Pélican support modeler
Intergraph Smart plant review / Navis Works
AutoCAD / Microstation
SMILE (MTO Package)
SP3D (SMARTPLANT 3D) for KNPC Project
Experiences with following MNC:
Foster Wheeler, Bechtel-Houston / Delhi, Reliance’s-Mumbai, Samsung Engineering (K.S.A)
2. PIPING DESIGN ENGINEER – PDS & SP3D
& Fluor Arabia (FAL)
Experience with Fluor Arabia Limited. (K.S.A) (July.’13 to Till Date)
Piping Design Engineer:
Experience includes : Revamp Units for KNPC (Kuwait National Petroleum Company K.S.C)
Client : KNPC
Area : CRUDE DISTILLATION UNIT / HYDROCRACKER / HEAVY OIL
COOLING /HYDROGEN PPRODUCTION PLANT AND OFFSITE PIPE RACK.
Design involvement – Design Development including Site survey and identification of the tie-ins and execute
the tie-in packs in order to construction schedule (post / pre shutdown) requirement.
Steam tracing for above units and by help of checking the laser scan will execute the lines from tie-in to new
revamp scope – USING SP3D
Experience includes: LUBREF
Client : SAUDI ARAMCO LUBRICATING OIL REFINING CO.
Area : PDA Extractor, Propane cooler, Asphatene Stripper & ROSE (Residuum Oil Supercritical
Extraction) Exchanger Technology (KBR).
Represented for Layout and PDS group in periodical review meetings with client for accurate information
exchange
Client : Saudi Chevron,
Area : Thermal Combustors,Thin film Evaporators & Boiler & Modification of pipeline inside the
process area, from process area to tank form and to port.
Design involvement – Site survey and identification of the tie-ins and execute the tie-in packs in order to
construction schedule (post / pre shutdown) requirement. USING PDS
3. PIPING DESIGN ENGINEER – PDS & SP3D
Experience with Samsung Engineering. (K.S.A) (Dec.’08 to June.’13)
Piping Design Engineer:
Design involvement in CO2 (Capture & Injection Facility) area using Intergraph’s Plant Design System
(PDS) and Overall role of Area Engineer in below mentioned Projects and Proposal to meet Client
requirement.
Experience includes: Brown field For RCTF (Riyadh Clean Fuels Trans. Facilities)
Client : Saudi Aramco
Area : Isomerization, CDU & VDU
Project : Wasit CO-Generation Unit, K.S.A
Client : Saudi Aramco
Area : NGL Feed & Product Surge Area
Site Support : Maaden - Ammonia ,K.S.A
Client : Saudi Aramco
Area : Ammonia Unit
Site Support : DHT- Saudi Aramco ,K.S.A
Client : Saudi Aramco
Area : Knock out Drum & Feed Collecting Area
Project : CO2Capture & Injection Facility, K.S.A
Client : Saudi Aramco
Area : CO2 Compressor Suction Drum/Air Cooler/Dense Phase
Pump/Dehydration-Glycol Sump/CO2 Compressor (Area Engineer for all these Areas)
Experience with Bechtel India Pvt. Ltd. (Delhi) (May’08 to Dec’08)
Project : JAMNAGAR EXPORT REFINERY PROJECT
Client : Reliance
Piping Designer
Design involvement in Surge Area (from the company to client office to carry the remaining design) and to
clear remaining 90% tags and issuing the final isometrics
Utility area:
Hydrocracker Unit and Surge Area
Experience with Becrel Engineering Pvt.Ltd.(Mumbai) (Dec’06 to May,08)
Project : JAMNAGAR EXPORT REFINERY PROJECT
Client : Reliance
Piping Designer
Design involvement in ISBL, Off-site & Utilities area using Piping modeling & Equipment modeling in
Intergraph’s Plant Design System (PDS), which comprises of the following units.
Utility area:
Condensate storage tanks for utility area / Condensate trim cooler
Study and preparation of Piping Layout for Pipe Rack Area
ISBL (Inside battery limit):
Clean fuel project (CFP)
Common facility.
Experience with BECTEL USA (Houston-Texas) (Dec’06 to May, 08)
Project : JAMNAGAR EXPORT REFINERY PROJECT
Client : Reliance
Deputation from reliance (from client side) to BECHTEL Houston office to co-ordinate and discuss about the
design quality & attend 60% model review updating of piping model including following areas
ISBL (Inside battery limit):
Clean fuel project (CFP) / Common facility
Experience with Foster Wheeler India Pvt. Ltd. (Mar’06 to Dec’06)
4. PIPING DESIGN ENGINEER – PDS & SP3D
Project : ENOC PROCESSING COMPANY L.L.C.
Client : Emirates National Oil Company (Dubai)–UAE
Piping Designer
Design involvement in offshore piping both in Off-site & Utilities area using Piping modeling & Equipment
Modeling in Intergraph’s Plant Design System (PDS), this comprises of the following area.
HC Flare area, Drinking & Service Water area & Preparation Piping Isometrics with MTO
Experience with Chennai Petroleum Corporation Limited
(Deputed from M/s Babu Engineering Works) (Jun’03 to Mar’06)
Piping Designer
Project : Off-site Automation
Preparation of Basic Engineering / FEED package which includes PFD (Scheme)
Preparation of Piping study drawings, tie-in drawings etc. for online blending facility for Fuel oil,
Diesel & Gasoline products.
Project : New 100 TPH Steam Boiler
Preparation of Piping study drawings, tie-in drawings etc. for the New Boiler as a replacement for
existing 2 nos. 85 TPH Boiler including demolishing works.
Project : Propylene Recovery Unit Revamp
Preparation of detailed construction drawings for new 2 nos. Condensers Piping GAD’s.
Preparation of filed sketches and collect the information for completing the piping As-Built isometric.
Qualification:
Passed Diploma in Mechanical Engineering - 2003
Personal Details
Father’s Name : T.Ramasamy
Date of Birth : 09.12.1983
Nationality : Indian
Marital Status : Married
Passport No : F4300236
Language Known : English, Tamil & Telugu.
Declaration
I hereby declare that all the details furnished above are true and authentic
Place : Saudi Arabia
Date : (R.Vijaya Kumar)